Pacific hydrostar 65351 Assembly And Operation Instructions Manual
Pacific hydrostar 65351 Assembly And Operation Instructions Manual

Pacific hydrostar 65351 Assembly And Operation Instructions Manual

2” high pressure clear water pump with 6.5 hp gas engine - carb/epa

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2" HIGH PRESSURE
CLEAR WATER PUMP
With 6.5 HP Gas Engine - CARB/EPA
ASSEMBLy And OPERATIOn InSTRUCTIOnS
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MAnUAL.
©
Copyright
2008 by Harbor Freight Tools
contained herein may be reproduced in any shape or form without the express written consent of
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein. Tools required for
assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
Manual Revised 10c; 10b; 09j
Model
65351
Using an engine indoors CAn KILL yOU In
MInUTES.
Engine exhaust contains carbon monoxide.
This is a poison you cannot see or smell.
nEVER use inside
a home or garage,
EVEn IF doors and
windows are open.
®
. All rights reserved. No portion of this manual or any artwork
Only use OUTSIdE
and far away from
windows, doors, and
vents.

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Summary of Contents for Pacific hydrostar 65351

  • Page 1 2” HIGH PRESSURE CLEAR WATER PUMP With 6.5 HP Gas Engine - CARB/EPA Model 65351 ASSEMBLy And OPERATIOn InSTRUCTIOnS Using an engine indoors CAn KILL yOU In MInUTES. Engine exhaust contains carbon monoxide. This is a poison you cannot see or smell.
  • Page 2: Specifications

    Slow Seepage Concrete Curing Fast Seepage • Water Wagons ** Manholes • Sprinklers or Nozzle • Cofferdams • ** Non Potable Only Quarries • N/A = Not Applicable Septic Tanks Page 2 For technical questions, please call 1-800-444-3353. SKU 65351...
  • Page 3: Important Safety Information

    WARnInG! Read all instructions. Failure to follow all instructions listed below may result in fire, serious injury and/or dEATH. The warnings and precautions discussed in this manual cannot cover SKU 65351 For technical questions, please call 1-800-444-3353. Page 3...
  • Page 4: Operating Precautions

    Use only accessories that are Do not operate the equipment with recommended by Harbor Freight Tools known leaks in the engine’s fuel system. for your model. Accessories that may Page 4 For technical questions, please call 1-800-444-3353. SKU 65351...
  • Page 5: Service Precautions

    This will ensure that the safety of the equipment is maintained. Do not attempt any service or maintenance procedures not explained in this manual or any SKU 65351 For technical questions, please call 1-800-444-3353. Page 5...
  • Page 6: Controls And Features

    (1B) HOSE InTAKE COUPLER (35) FILTER (37) HOSE COUPLInG (34) InTAKE FILTER COVER (36) INTAKE FLANGE (3) (Suction Hose Connector) COUPLInG GASKET (38) WATER dRAIn PLUG HOSE (1B) CLAMPS (39) Page 6 For technical questions, please call 1-800-444-3353. SKU 65351...
  • Page 7: Connecting Hoses

    See Figure 4, below. WARnInG! Do not over-tighten Hose Clamps as the clamp may damage the HOSE COUPLER (35) hose. SUCTIOn HOSE (not included) HOSE CLAMP Figure 4 (39) SKU 65351 For technical questions, please call 1-800-444-3353. Page 7...
  • Page 8 Pump to bring the water impeller. from the water level to the Pump during the initial operation. Cause: When the surface pressure on a liquid becomes low enough, the Page 8 For technical questions, please call 1-800-444-3353. SKU 65351...
  • Page 9: Starting The Engine

    CAUTIOn! Do not run Engine with too little or Inspect Engine and Water Pump too much oil. Engine will be permanently for damaged, loose, and missing damaged. parts before set up and starting. SKU 65351 For technical questions, please call 1-800-444-3353. Page 9...
  • Page 10 POWER Then replace the Fuel Filler Cap (9H). SWITCH (6K) Start Procedure: Before starting the Engine: Follow the Assembly Instructions to prepare the equipment. Inspect the equipment and Engine. Page 10 For technical questions, please call 1-800-444-3353. SKU 65351...
  • Page 11 Water Pump. The warranty is void if the Engine is not broken in properly. The first 20 hours of operation is the break-in period. During the first 3 hours of use: SKU 65351 For technical questions, please call 1-800-444-3353. Page 11...
  • Page 12: Maintenance And Servicing

    Spark Plug needs to be replaced. Place a drain pan (not included) underneath the crankcase’s Drain Plug (1B). (See Figure A.) Page 12 For technical questions, please call 1-800-444-3353. SKU 65351...
  • Page 13: Cleaning, Maintenance, And Lubrication Schedule: Engine

    Every 100 Operation Hours: performance decreases or if equipment operates unusually, check systems Replace Spark Plug. immediately. The maintenance needs Replace Air Filter Element. of this machine will differ depending on SKU 65351 For technical questions, please call 1-800-444-3353. Page 13...
  • Page 14 Use compressed air to blow out debris from the exterior parts of the Engine. When Storing: Store the Water Pump in a clean, dry, safe location out of reach of children and other unauthorized persons. Page 14 For technical questions, please call 1-800-444-3353. SKU 65351...
  • Page 15: Troubleshooting

    Use only fresh 87 octane unleaded gasoline. Incorrect compression. Diagnose and repair compression. (Use Engine will not start: COMPRESSIOn RELATEd section.) Follow all safety precautions whenever diagnosing or servicing the equipment or engine. SKU 65351 For technical questions, please call 1-800-444-3353. Page 15...
  • Page 16 Filter clogged. Clean Filter. Discharge hose damaged, too long or Replace or adjust Discharge Hose. diameter too small. Follow all safety precautions whenever diagnosing or servicing the equipment or engine. Page 16 For technical questions, please call 1-800-444-3353. SKU 65351...
  • Page 17: Parts Lists And Assembly Diagrams

    O-Ring Washer (M8) House Coupler Bolt (M10 x 40) O-Ring Intake Filter Cover Washer O-Ring Intake Filter Gasket Rear Housing Coupling Gasket Primary Impeller Cover Spring Washer (M10) House Clamps SKU 65351 For technical questions, please call 1-800-444-3353. Page 17...
  • Page 18 AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. Page 18 For technical questions, please call 1-800-444-3353. SKU 65351...
  • Page 19 Crankshaft Oil Seal Fly Weight Pin Crankcase Governor Driven Gear Sway Bar Governor Fly Weight Washer Governor Driven Gear Sub-Assy. Keeper Snap Ring Nut (M10) Washer Oil Sensor Sliding Sleeve SKU 65351 For technical questions, please call 1-800-444-3353. Page 19...
  • Page 20 Part # description qty. Oil Plug Sub-Assy. Set Pin Oil Plug Dipstick Oil Plug Seal Dipstick Sub-Assy. Crankcase Cover Crankshaft Oil Seal Bearing (6205) Bolt (M8 x 32) Crankcase Gasket Page 20 For technical questions, please call 1-800-444-3353. SKU 65351...
  • Page 21 Stud (M6 x 113) Cylinder Head Cover Gasket Set Pin (10 x 16) Cylinder Head Cover Sub-Assy. Cylinder Head Gasket Secondary Filling Valve Cylinder Head Assy. Oil Pipe Stud (M8 x 34) Clip SKU 65351 For technical questions, please call 1-800-444-3353. Page 21...
  • Page 22 Expander Connecting Rod 3-Piece Oil Ring Woodruff Key Piston Ring Set Drive Gear Circlip Piston Pin Crankshaft Piston Timing Drive Gear Piston Pin Crankshaft Sub-Assy. 4E 3E 1E 2E 3E Page 22 For technical questions, please call 1-800-444-3353. SKU 65351...
  • Page 23 Valve Rocker Exhaust Valve Valve Gap Adjusting Bolt Intake Valve Valve Rocker Assy. Valve Spring Pusher Guide Intake Valve Spring Seat Pusher Sub-Assy. Exhaust Valve Spring Seat Tappet Exhaust Valve Cap SKU 65351 For technical questions, please call 1-800-444-3353. Page 23...
  • Page 24 Mixture Adjusting Screw Spring Float Chamber Mixture Adjusting Screw Drain Screw Washer Choke Unit Float Chamber Drain Screw Float Chamber Screw Carburetor Assy. Air Cleaner Gasket Float Needle Choke 25G 24G Page 24 For technical questions, please call 1-800-444-3353. SKU 65351...
  • Page 25 Pipe Clamp Filter Cup Outlet Pipe Packing Ring Bolt (M6 x 22) Fuel Filler Cap Connector Fuel Tank Cap with Packing Ring Packing Ring Fuel Tank Nut (M6) Outlet Pipe SKU 65351 For technical questions, please call 1-800-444-3353. Page 25...
  • Page 26 Part # description qty. Part # description qty. Wing Nut Screw (M5x12) Air Cleaner Cover Air Cleaner Base Filter Gasket Washer Sleeve B Sleeve A Oil Pipe Air Cleaner Housing Clip Page 26 For technical questions, please call 1-800-444-3353. SKU 65351...
  • Page 27 When ordering engine parts, indicate the part name and part number with the suffix J. (Example: “Nut m8, Part #1J.”) Part # description qty. Part # description qty. Screw (M5x8) Exhaust Muffler Muffler Hood Exhaust Gasket Nut (M8) Secondary Filling Valve Muffler SKU 65351 For technical questions, please call 1-800-444-3353. Page 27...
  • Page 28 Set Screw Fan Hood Assy. Starter Roll Bolt (M6 x 12) Rope Power Switch Starter Handle Casing Recoil Starter Spiral Spring Recoil Starter Assy. Ratchet Spring Plastic Clip Ratchet Diode Page 28 For technical questions, please call 1-800-444-3353. SKU 65351...
  • Page 29 Positioning Plate Back Spring Spring Washer Governor Assistant Spring Handle Pulling Rod Washer Lock Bolt Bolt (M5 x 25) Governor Arm Governor Spring Nut (M6) Support Panel Unit Governor Mount SKU 65351 For technical questions, please call 1-800-444-3353. Page 29...
  • Page 30 When ordering engine parts, indicate the part name and part number with the suffix M. (Example: “Nut m14 x 1.5, Part #1m.”) Part # description qty. Part # description qty. Nut (M14 x 1.5) Flywheel Fan Starting Flange Flywheel Unit Page 30 For technical questions, please call 1-800-444-3353. SKU 65351...
  • Page 31 (Example: “Bolt m6 x 25, Part #1N.”) Part # description qty. Part # description qty. Bolt (M6 x 25) Spark Plug Cap Engine Stop Cable Ignition Coil Unit Ignition Coil SKU 65351 For technical questions, please call 1-800-444-3353. Page 31...
  • Page 32: Limited 1 Year / 90 Day Warranty

    We proved modifications. Page 32 For technical questions, please call 1-800-444-3353. SKU 65351...
  • Page 33 The owner is responsible for commissioning a qualified technician/mechanic to perform all required maintenance, as outlined in the Inspection, Cleaning, and Maintenance section in this manual. Warranted Parts Fuel Metering System SKU 65351 For technical questions, please call 1-800-444-3353. Page 33...

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