ETQ DG6LE Owner's Manual
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ETQ DG6LE Owner's Manual

Air-cooled diesel engine generator set
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Owner's Manual Model DG6LE
Air-cooled diesel engine generator set

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Summary of Contents for ETQ DG6LE

  • Page 1 Owner’s Manual Model DG6LE Air-cooled diesel engine generator set...
  • Page 2 ．NFB circuit protector ．AC and DC outputs ．Low oil pressure sensor The ETQ air-cooled diesel generators are widely used when electrical power is scarce. Our generators provide a portable mobile solution in supplying power for field operations during project construction.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Page Chapter 1 Technical Specifications and Data 1-1 Technical specifications and data 1-2 Basic operating parameters 1-3 General dimensions and overview of the generators Chapter 2 Operating the Diesel Generator 2-1 Main points of safety during operation of the generator 2-2 Preparation before operation 2-3 Checking the operation of the diesel engine 2-4 Starting the generator set...

  • Page 4: Chapter 1 Technical Specifications And Data

    EASTERN TOOLS & EQUIPMENT INC Tele: (888)908-6200 Web Site: easterntools.com CHAPTER 1.TECHNICAL SPECIFICATIONS AND DATA 1-1 Technical specifications and data DG6LE Generator Type Single phase AC generator Frequency 60 Hz 5.0 kW AC Rated power AC Voltage 120/240 V DC Voltage...

  • Page 5: Basic Operating Parameters

    EASTERN TOOLS & EQUIPMENT INC Tele: (888)908-6200 Web Site: easterntools.com 1-2 Basic operating parameters 1-2.1 Under the given conditions, the generator will output the specified power in the table listed below. Table 1. Height above sea level (ft) Ambient temperature (℉) +60 (+20 ℃) <3280.8 (<1000 m) 41~104 (5-40 ℃)

  • Page 6: Chapter 2 Operating The Diesel Generator

    EASTERN TOOLS & EQUIPMENT INC Tele: (888)908-6200 Web Site: easterntools.com CHAPTER 2 OPERATING THE DIESEL GENERATOR 2-1 Main points of safety during operation of the generator In order to operate the generator set safely, please follow all the instructions provided in this manual carefully.
  • Page 7 EASTERN TOOLS & EQUIPMENT INC Tele: (888)908-6200 Web Site: easterntools.com Fig 2-1 Fig 2-1 Note: When connecting devices to the generator,make sure all other devices are rated lower than The generators output. Any generator socket should not be overloaded over its regulated limit. 2-1.5 Other safety points Before operating this generator, all operators should have a good knowledge of how to break the circuit if any accidents occur.

  • Page 8: Preparation Before Operation

    EASTERN TOOLS & EQUIPMENT INC Tele: (888)908-6200 Web Site: easterntools.com 2-2 Preparation before operation 2-2 Preparation before operation 2-2.1 Fuel choices and fuel treatment 2-2.1 Fuel choices and fuel treatment Air filter element Fuel tank Do not wash the air filter. The Use only light diesel fuel.
  • Page 9 EASTERN TOOLS & EQUIPMENT INC Tele: (888)908-6200 Web Site: easterntools.com 2-2.2 Filling engine oil 2-2.2 Filling engine oil Remove the dipstick from the engine Remove the dipstick from the engine Make sure the generator is on level ground, and Make sure the generator is on level ground, and fill the engine with 15W40 engine oil.
  • Page 10 EASTERN TOOLS & EQUIPMENT INC Tele: (888)908-6200 Web Site: easterntools.com 2-2.3 Checking the air filter 2-2.4 Checking the generator Indicating lamp Hours (1) Loosen the butterfly nut, take the cover of the air filter off and take the air filter element out. Start switch Breaker Butterfly nut...

  • Page 11: Checking The Operation Of The Diesel Engine

    Fuel switch 2-3.1 Low-pressure alarm system. 2-3.1 Low-pressure alarm system. ETQ diesel engines have a low-pressure sensor ETQ diesel engines have a low-pressure sensor system where if the oil pressure drops too low, system where if the oil pressure drops too low, the sensor will shut the engine off.
  • Page 12 EASTERN TOOLS & EQUIPMENT INC Tele: (888)908-6200 Web Site: easterntools.com (1) Put the fuel switch in the “On” position. (1) Put the fuel switch in the “On” position. the battery will drop. This can lead to the battery will drop. This can lead to (2) Insert key into ignition and put it in the “off”...
  • Page 13 EASTERN TOOLS & EQUIPMENT INC Tele: (888)908-6200 Web Site: easterntools.com 2-4.3 Battery Important Notice: ALL OF OUR UNITS DO NOT COME WITH A BATTERY FOR SHIPPING SAFETY PURPOSES. In order to get your generator started for the first time;the battery must be purchased at a local hardware or automotive supply store.

  • Page 14: Proper Operation Of The Generator Set

    EASTERN TOOLS & EQUIPMENT INC Tele: (888)908-6200 Web Site: easterntools.com cause of the problem. If no problems are 2-5 Proper operation of the generator found, please contact your local dealer or our nearest company branch. 2-5.1 Operating the diesel engine 2-5.1 Operating the diesel engine 2-6 Loading (1) Preheat the diesel engine for 3 minutes under...

  • Page 15: Stopping The Generator

    EASTERN TOOLS & EQUIPMENT INC Tele: (888)908-6200 Web Site: easterntools.com 2-6.3 Charging the battery 2-6.3 Charging the battery Speed handle (1) For the electric starter on the generator , the (1) For the electric starter on the generator , the 12V battery is automatically charged through 12V battery is automatically charged through the regulator on the side of the engine when it...
  • Page 16 EASTERN TOOLS & EQUIPMENT INC Tele: (888)908-6200 Web Site: easterntools.com (3) Press down on the brake handle. (3) Press down on the brake handle. (4) If equipped with an electric starter, turn the key to the “OFF” position. (5) Put the fuel handle to the “OFF” position. (6) Finally, pull slowly on the recoil handle until you feel resistance (this is when the piston is on the compression stroke, where the intake...

  • Page 17: Chapter 3 Maintenance

    Grind air intake and air ● exhausted gate Exchange piston ring ● Check electrolytic solution （each month）○ of accumulator Check insulation resistance The time of stop is over 10 days. ○ Note:“●”mark indicates that it needs special wrench, please contact with dealer of ETQ.
  • Page 18 EASTERN TOOLS & EQUIPMENT INC Tele: (888)908-6200 Web Site: easterntools.com 3-1.1 Changing the engine oil (every 100 hours) 3-1.1 Changing the engine oil (every 100 hours) Note: Never start the engine without the air filter. Take the oil cover off. Remove the oil drain plug Take the oil cover off.

  • Page 19: Storing For Long Periods Of Time

    EASTERN TOOLS & EQUIPMENT INC Tele: (888)908-6200 Web Site: easterntools.com 3-2 Storing for long periods of time If your generator needs to be stored for long periods of time, the following preparations should be made. (1) Start the diesel engine for 3 minutes then stop it. (2) When the engine is still hot, change the engine oil with new engine oil of the proper grade.

  • Page 20: Chapter 4 Troubleshooting

    EASTERN TOOLS & EQUIPMENT INC Tele: (888)908-6200 Web Site: easterntools.com CHAPTER 4 TROUBLESHOOTING 4-1 Troubleshooting procedures Causes of malfunction Remedy Not enough fuel. Add enough fuel. The switch of fuel is not at “OPEN”position. Turn the switch of fuel to“OPEN”position. High-pressure pump and nozzle do not inject Disassemble the nozzle and adjust it at test table.

  • Page 21: Chapter 5 Generator Parts Diagrams And Listings

    EASTERN TOOLS & EQUIPMENT INC Tele: (888)908-6200 Web Site: easterntools.com CHAPTER 5 GENERATOR PARTS DIAGRAMS AND LISTINGS Figure 5-1. Overall view of generator assembly Table 5-1. Please refer to figure 5-1 for illustration Number Part Description Quantity Part Number series diesel engine ETQDG6LE1 Starter Motor ETQDG6LE2...
  • Page 22 EASTERN TOOLS & EQUIPMENT INC Tele: (888)908-6200 Web Site: easterntools.com Figure 5-2. Exploded view of frame assembly Table 5-2. Please refer to figure 5-2. Number Part Description Quantity Part Number M6 x 25 Bolt ETQDG6LE17 M6 Flat washer ETQDG6LE18 Shock absorber ETQDG6LE19 Washer ETQDG6LE20...
  • Page 23 EASTERN TOOLS & EQUIPMENT INC Tele: (888)908-6200 Web Site: easterntools.com Spring washer ETQDG6LE28 M8 Nut ETQDG6LE29 Battery tie down ETQDG6LE30 M6 Nut ETQDG6LE31 Tie down hooks ETQDG6LE32 Battery ETQDG6LE33 M8x12 bolts ETQDG6LE34 Rubber absorber ETQDG6LE35 Motor mount ETQDG6LE36 Battery tray ETQDG6LE37 M6 Nut ETQDG6LE38...
  • Page 24 EASTERN TOOLS & EQUIPMENT INC Tele: (888)908-6200 Web Site: easterntools.com Figure 5-3. Electric panel parts drawing Table 5-3. Please refer to Figure 5-3 Number Part Description Quantity Part Number Panel ETQDG6LE69 Flanged bolt M6x12 ETQDG6LE70 Starter switch ETQDG6LE71 ETQDG6LE72 AC protector ETQDG6LE73 Large nut ETQDG6LE74...
  • Page 25 EASTERN TOOLS & EQUIPMENT INC Tele: (888)908-6200 Web Site: easterntools.com Figure 5-4. Generator head assembly Table 5-4. Please refer to figure 5-4 Number Part Description Quantity Part Number Front end cover ETQDG6LE96 Diode ETQDG6LE97 M4 x 8 Bolt ETQDG6LE98 Fan Blade ETQDG6LE99 Bearing ETQDG6LE100...
  • Page 26 EASTERN TOOLS & EQUIPMENT INC Tele: (888)908-6200 Web Site: easterntools.com Figure 5-5. Fuel system components Table 5-5. Please refer to figure 5-5. Number Part Description Quantity Part Number Fuel Cap ETQDG6LE111 Seal ETQDG6LE112 Filtering cup ETQDG6LE113 M5 x 10 screw ETQDG6LE114 Fuel lever indicator ETQDG6LE115...

  • Page 27: Limited Warranty

    EASTERN TOOLS & EQUIPMENT INC Tele: (888)908-6200 Web Site: easterntools.com LIMITED WARRANTY Eastern Tools & Equipment, Inc. will repair or replace, free of charge, any part or parts of the generator that are defective in material or workmanship or both. Transportation charges on parts submitted for repair or replacement under this Warranty must be borne by purchaser.
  • Page 28 EASTERN TOOLS & EQUIPMENT INC Tele: (888)908-6200 Web Site: easterntools.com Normal wear: Engines and generators, like all mechanical devices, need periodic parts service and replacement to perform well. Warranty will not cover repair when normal use has exhausted the life of a part of an engine. Improper maintenance: The life of an engine or your equipment depends upon the conditions under which it operates, and the care it receives.
  • Page 29 EASTERN TOOLS & EQUIPMENT INC Tele: (888)908-6200 Web Site: easterntools.com (10) Routine tune-up or adjustment of the engine. (11) Engine or engine component failure, i.e., combustion chamber, valves, valve seats, valve guides, or burned starter motor winding, caused by the use of alternated fuels such as, liquefied petroleum, natural gas, altered diesel’s etc.
  • Page 30 EASTERN TOOLS & EQUIPMENT INC Tele: (888)908-6200 Web Site: easterntools.com which is provided to our by Eastern Tools & Equipment, Inc. pursuant to California law, Eastern Tools & Equipment, Inc. also provides to original purchasers of new Eastern Tools & Equipment, Inc. engines. Eastern Tools & Equipment, Inc. Limited Warranties for New engines &...

  • Page 31: Product Registration Card

    EASTERN TOOLS & EQUIPMENT INC Tele: (888)908-6200 Web Site: easterntools.com PRODUCT REGISTRATION CARD For more efficient customer service, please fill out the information below and mail to Eastern Tools & Equipment, Inc. Product Warranty and Registration Division,600 Industrial Parkway Norwalk,OH 44857 Model No._________________ Engine Serial No.____________ Purchase Date ____/____/_____...

  • Page 32: List For Comments Form Users

    EASTERN TOOLS & EQUIPMENT INC Tele: (888)908-6200 Web Site: easterntools.com LIST FOR COMMENTS FROM USERS Date of Name of user Manufacture Address of user Model Number Place of purchase Occupation Packaging conditions Operating conditions Parts Conditions Malfunction problem Opinions or suggestions Note:Please mail the above card to: Eastern Tools &...

  • Page 33: Appendix

    EASTERN TOOLS & EQUIPMENT INC Tele: (888)908-6200 Web Site: easterntools.com APPENDIX: (1) Attached list of tools, fittings, and subassemblies Order No. Name Remarks Air-cooled diesel generator set RV adapter (2) Attached technical documents Order No. Name Remarks Air cooled diesel generator manual...
  • Page 34 EASTERN TOOLS & EQUIPMENT, INC. TEL:1-909-390-8989 FAX:1-909-390-6068 For sales, call toll free 1-888-696-2345 WEB SITE.http://easterntools.com...

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