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Summary of Contents for MyBinding CHALLENGE SPARTAN 150SA
- Page 1 CHALLENGE SPARTAN 150SA PAPER CUTTER Instruction Manual Provided By http://www.MyBinding.com http://www.MyBindingBlog.com...
- Page 2 Serial Numbers 041001 & Up PERATOR’S ANUAL SPARTAN 150 SA SEMI-AUTOMATIC PAPER CUTTER Sold and Serviced by The Challenge Machinery Company 6125 Norton Center Drive Norton Shores, MI. 49441 www.challengemachinery.com F.150-O Dec. 2004...
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Page 3: Introduction
1.0 Introduction 1.0 Introduction THIS MANUAL is designed to help you get the most from your Challenge equipment. Keep this manual in a safe, convenient place for quick reference by operators and service personnel. SAFETY ALERT! This symbol means CAUTION: Personal safety instructions! Pay special attention to the instructions in bold type. -
Page 4: Table Of Contents
1.0 Introduction TABLE OF CONTENTS 1.0 Introduction............................2 2.0 Safety ............................... 4 2.1 Precautions ..........................4 2.2 Power Lockout Procedure......................4 2.3 Warning Label Definitions ......................5 3.0 Packing List ............................7 4.0 Specifications ........................... 8 5.0 Installation & Setup .......................... 9 5.1 Inspecting Shipment........................ -
Page 5: Safety
2.0 Safety 2.0 Safety 2.1 Precautions • This machine is designed for one-person operation. Never operate the machine with more than one person. • Safe use of this machine is the responsibility of the operator. Use good judgment and common sense when working with and around this machine. -
Page 6: Warning Label Definitions
2.0 Safety 2.3 Warning Label Definitions The following warning labels are found at various locations on your machine. Read and understand the meaning of each symbol. If a label is lost from the machine, it should be replaced. HAZARDOUS AREA Disconnect power before cleaning, servicing, or making adjustments not requiring power. - Page 7 2.0 Safety !OJO! This Este simbolo de alerta de seguridad significa ¡ OJO ! - INSTRUCCIONES DE SEGURIDADPERSONAL. Lea las instrucciones porque se refieren a su seguridad personal. Fall de obedecer las instrucciones que siguen podria resultar en lesiones corporales. •...
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Page 8: Packing List
3.0 Packing List 3.0 Packing List Part No. Description Qty. Spartan 150 SA 15” Semi Automatic Paper Cutter 5064 Cutting Stick Puller 60011 Knife – Standard (installed in machine) 60057 Cutting Stick 60058 Jogging Aid 60061 Knife Lifter Assembly F.150-O Operator Manual W-189 5/32”... -
Page 9: Specifications
4.0 Specifications 4.0 Specifications Description Inch Units Metric Units Cutting Width 15-3/4” 40 cm Minimum Cut 1-15/16” 4.9 cm Clamp Opening 1-1/2” 3.8 cm Table Space Front: 9” 22.9 cm Back: 15-1/4” 38.7 cm Dimensions Overall Height 19” 48.3 cm Overall Height with Optional 46”... -
Page 10: Installation & Setup
5.0 Installation & Setup 5.0 Installation & Setup 5.1 Inspecting Shipment This machine has been carefully packed to prevent damage during shipment. However, claims for damage or loss are the responsibility of the recipient. Inspect all shipments as soon as they are received. -
Page 11: Power Hook-Up
5.0 Installation & Setup 5.4 Power Hook-Up SHOCK HAZARD! NEVER CUT THE GROUND TERMINAL from a three- prong plug to fit a two-prong socket. Possible shock could cause personal injury or death. Hire a qualified electrician to provide a power source that meets electrical requirements and all local electrical codes. -
Page 12: Operation
6.0 Operation 6.0 Operation IMPORTANT: DO NOT ATTEMPT TO OPERATE THE CUTTER UNTIL YOU HAVE THOROUGHLY READ AND UNDERSTAND ALL OF THE FOLLOWING INSTRUCTIONS. CALL YOUR AUTHORIZED CHALLENGE DEALER IF YOU STILL HAVE ANY QUESTIONS. Clamp Handle Front Shield Backgauge Position Display On/Off Switch... -
Page 13: Backgauge Control
6.0 Operation If the knife is not at the “up” postion when the main power switch is turned on, the knife will automatically move to the “up” position. The main power switch is also an 8 Amp circuit breaker and will automatically switch off in the event of too much current running through the switch, such as from an electrical short. -
Page 14: Jogging Aid
6.0 Operation 6.3 Jogging Aid Always remove the jogging aid from the table before making a cut. A jogging aid is included as standard equipment with the Spartan 150 SA. This tool allows the operator to load and align paper without the need to place hands or arms under the knife or clamp. To use, load the paper against the side and backgauge using the jogging aid (Figure 9 &... -
Page 15: Making A Cut
6.0 Operation Figure 11 – Line Light 6.5 Making a Cut Open the front shield and set the backgauge to the desired position. Place the paper square against the backgauge and either side guide. Clamp down on the paper using the clamp hand wheel located on top of the machine. -
Page 16: Operating Tips
6.0 Operation 6.7 Operating Tips • Correct clamping pressure is important for getting good results. Insufficient clamping pressure may result in “draw”, where the top sheets are longer than the rest of the pile because they are drawn out from under the clamp during cutting. Excessive clamping pressure, however, may cause pile distortion and inaccurate cuts. -
Page 17: Knife Installation/Changing
7.0 Knife Installation/Changing 7.0 Knife Installation/Changing Changing knives can be very dangerous unless safety precautions are observed and extreme care is taken when handling knives. • Make sure knife lifters are used properly, see instructions following. • Keep handling of unprotected knives to an absolute minimum. •... -
Page 18: Knife Installation
7.0 Knife Installation/Changing 3. Remove the two knife bolts from the slotted knife bar holes ONLY and replace with the knife lifter assembly (Figure 14). Tighten the lifters to hold the knife in place, and then remove the remaining four knife bolts. Figure 14 4. -
Page 19: Knife Care Tips
7.0 Knife Installation/Changing View Hole View Hole Figure 15 5. Insert and tighten four knife bolts. 6. Remove the knife lifter assembly and replace with the remaining two knife bolts. 7. Place a few sheets of paper over the cut stick, covering the stick end-to-end. 8. -
Page 20: Cutting Stick
7.0 Knife Installation/Changing A knife can last between 2,000 and 5,000 cuts before it needs to be sharpened. Cutting soft paper (such as newsprint paper) or paper with high post-consumer recycled content can cause the knife to need sharpening after only 2,000 to 3,000 cuts. Cutting pure paper, such as bond paper with no recycled content, or hard paper can allow the knife to be used for as many as 5,000 cuts before it needs to be sharpened. - Page 21 7.0 Knife Installation/Changing • If a knife bolt is damaged, replace it. • Always keep knife bolts securely tightened. • Store knives in a dry environment to prevent corrosion. • Never attempt to service a knife in any way.
- Page 22 7.0 Knife Installation/Changing NOTES...
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Page 23: Maintenance And Troubleshooting
8.0 Maintenance and Troubleshooting 8.0 Maintenance and Troubleshooting 8.1 Maintenance All maintenance on this machine should be performed by trained service personnel. Attempting to perform repair and replacement procedures without proper training may cause machine damage or operator injury! 8.2 Troubleshooting Problem Possible Cause Solution... -
Page 24: Footprint
9.0 Footprint 9.0 Footprint... -
Page 25: Safety Systems Test
10.0 Safety Systems Test 10.0 Safety Systems Test Machine manufacturer CHALLENGE Model SPARTAN 150 SA Serial Number __________________ Frequency of test: THESE TESTS SHOULD BE PERFORMED AT THE BEGINNING OF EACH WORK DAY. Turn the power on and make sure the knife and clamp are in the up position (if they are not, follow the instructions in this manual to send them up). - Page 26 10.0 Safety Systems Test Please enter date and initials for both tests. Date ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ Test 1 ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ Test 2 ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ Date ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ Test 1 ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______...
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