Related Manuals for MyBinding Challenge Titan 230 TC
Summary of Contents for MyBinding Challenge Titan 230 TC
- Page 1 Challenge Titan 230 TC 23" Hydraulic Programmable Paper Cutter w/ Color Touch Screen Control Instruction Manual...
- Page 2 The Challenge Machinery Company provides owner's manuals on its products solely as a courtesy to its customers. See the information below before using this manual. These manuals are for reference only. These manuals include products which are noncurrent, unsupported or no longer produced by The Challenge Machinery Company, and are provided solely as an accommodation to our customers.
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Page 3: Introduction
1.0 Introduction 1.0 Introduction THIS MANUAL is designed to help you get the most from your Challenge equipment. Keep this manual in a safe, convenient place for quick reference by operators and service personnel. SAFETY ALERT! This symbol means CAUTION: Personal safety instructions! Pay special attention to the instructions in bold type. -
Page 4: Table Of Contents
1.0 Introduction TABLE OF CONTENTS 1.0 Introduction ............................2 2.0 Safety ..............................5 2.1 Precautions ...........................5 2.2 Power Lockout Procedure ......................5 2.3 Warning Label Definitions ......................6 3.0 Packing List ............................7 4.0 Specifications ............................8 5.0 Installation & Setup ...........................9 5.1 Inspecting Shipment ........................9 5.2 Uncrating ............................9 5.3 Cleaning ............................. - Page 5 1.0 Introduction 6.12.4 Language .......................... 26 6.13 Job Mode ..........................27 6.13.1 Lock/Unlocking a Job ......................27 6.13.2 Copying a Job ........................27 6.13.3 Erasing a Job ........................27 6.13.4 Creating a New Job ......................27 6.13.5 Editing an Existing Job...................... 29 6.13.6 Running a Programmed Job .....................
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Page 6: Safety
2.0 Safety 2.0 Safety 2.1 Precautions This machine is designed for one-person operation. Never operate the machine with more than one person. Safe use of this machine is the responsibility of the operator. Use good judgment and common sense when working with and around this machine. -
Page 7: Warning Label Definitions
2.0 Safety 2.3 Warning Label Definitions The following warning labels are found at various locations on your machine. Read and understand the meaning of each symbol. If a label is lost from the machine, it should be replaced. HAZARDOUS AREA Disconnect power before cleaning, servicing, or making adjustments not requiring power. -
Page 8: Packing List
3.0 Packing List 3.0 Packing List Part No. Description Qty. 42007 Knife 42008 Cutting Stick (in addition to one installed in machine) 42014 Knife Lifter Assembly F.230-O Operator Manual A-12608-2 Jogging Aid 20-2150-7 Tool Kit 5064 Cutting Stick Puller 3/16” Allen Wrench W-130 5/32”... -
Page 9: Specifications
4.0 Specifications 4.0 Specifications Description Inch Units Metric Units Cutting Width 23” 58.4 cm ½” Minimum Cut* 13 mm 3 ¼” Clamp Opening 8.3 cm Table Space Front: 24¼” 61.6 cm Back: 24” 61 cm Dimensions** 36” Table Height 91.4 cm 53”... -
Page 10: Installation & Setup
5.0 Installation & Setup 5.0 Installation & Setup 5.1 Inspecting Shipment This machine has been carefully packed to prevent damage during shipment. However, claims for damage or loss are the responsibility of the recipient. Inspect all shipments as soon as they are received. -
Page 11: Cleaning
5.0 Installation & Setup Figure 3 5.3 Cleaning After unpacking, wipe down all machine panels and clean the table surface. 5.4 Fitting Through Narrow Door The Titan 230 cutter will not fit through an opening less than 50-1/4” (128 cm) without the table being removed. -
Page 12: Removing The Table
5.0 Installation & Setup 5.4.2 Removing the Table 1. Make sure the knife and clamp are in the “up” position. If they are not, read the Power Hookup section (page 16) to connect power to the machine. Turn on the power using the red and yellow main power switch and press the CLEAR button. - Page 13 5.0 Installation & Setup Motor Junction Box Cover Figure 6 9. From the rear of the machine, remove the presetter board assembly from the table (Figure 7). Presetter Board Assembly Figure 7 10. Open the top cover and remove the left and right side guides and the cut stick stops as shown in Figure 8 &...
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Page 14: Removing The Electric Eyes
5.0 Installation & Setup Cut Stick Stop Cut Stick Right Side Guide Figure 9 11. Remove the two taper pins from the bottom side of the table by tightening the jam nut on the taper pin. Then remove the four screws that mount the table to the base. CAUTION: the table assembly is very heavy and requires at least four people to remove. -
Page 15: Attaching The Electric Eyes
5.0 Installation & Setup 5.4.6 Attaching the Electric Eyes Make sure power is disconnected from the machine. If necessary, connect the wires to the power panel. Attach electric eye assemblies with provided hardware, making sure that the bottom of the electric eye housings are parallel to the table. -
Page 16: False Clamp Plate (Optional)
5.0 Installation & Setup Dip Stick Figure 11 5.6 False Clamp Plate (Optional) To prevent marking on pressure sensitive jobs, a false clamp plate is available as an optional item for your machine. This plate attaches to the bottom of the clamp. It is secured with wing nuts on studs that pass through the top of the clamp. -
Page 17: Power Hook-Up
5.0 Installation & Setup 5.7 Power Hook-Up SHOCK HAZARD! NEVER CUT THE GROUND PLUG from a three-prong plug to fit a two-prong socket. Possible shock could cause personal injury or death. Hire a qualified electrician to provide a power source that meets electrical requirements and all local electrical codes. It is the customer’s responsibility to provide a properly grounded receptacle that meets the power requirements specified on the nameplate of this machine, as well as all local electrical codes. - Page 18 5.0 Installation & Setup NOTE: If the machine is equipped with the ‘TC’ option then an additional terminal block on the back of the control console must be set for the correct supply voltage of the machine. Failure to set the terminal block (moving the wire to the correct voltage location as shown below) will cause damage to the machine! Figure 14...
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Page 19: Operation
6.0 Operation 6.0 Operation IMPORTANT: DO NOT ATTEMPT TO OPERATE THE CUTTER UNTIL YOU HAVE THOROUGHLY READ AND UNDERSTAND ALL OF THE FOLLOWING INSTRUCTIONS. CALL YOUR AUTHORIZED CHALLENGE DEALER IF YOU STILL HAVE ANY QUESTIONS. 6.1 Power – Main Switch Power is brought to the machine when the main power switch is turned to the “ON”... -
Page 20: Making A Cut
6.0 Operation finished, the machine will be in “Send Mode” and the display will appear similar to the display shown below: 5.000 >_ A) Maint B) Job The backgauge may now be sent to a desired position by simply typing the dimension and pressing SEND (see the Send Mode section, page 23, for more details). -
Page 21: Knife Change Alarm And Lubrication Alarm
6.0 Operation Figure 17 6.5 Knife Change Alarm and Lubrication Alarm The Titan 230 has two built in alarms that will be displayed after a certain number of cuts. The knife alarm displays a message that notifies the operator to change the knife. The lube alarm displays a message that notifies the operator to have the machine lubricated. -
Page 22: Display Panel
6.0 Operation Figure 18 – Top View of Hydraulic Unit 6.8 Display Panel Display SEND Key IN/MM Key Variable Speed Pinpoint Backgauge Control Soft Keys Push-Out Key Arrow Keys Priority Add ENTER Key CLEAR Key (X/Y) Key Figure 19 6.9 Definition of Keys 6.9.1 Variable Speed Pinpoint Backgauge Control The backgauge control is used to manually position the backgauge. -
Page 23: In/Mm Key
6.0 Operation 6.9.2 IN/MM Key This key toggles the display to show the position and programmed send values in inches (e.g. 5.250), inch fractions to the nearest 1/64” (e.g. 5_ ), or millimeters (e.g. 133.3). 6.9.3 Send Key The SEND key is used to send the backgauge to any valid position. If an attempt is made to send the backgauge to an illegal position, an error message will be displayed at the bottom of the screen stating “Number outside limit”. -
Page 24: Contrast Control (Serial Numbers 080075 And Above)
6.0 Operation 6.9.11 Contrast Control (Serial Numbers 080075 and Above) The contrast of the display can be adjusted by first pushing the hidden button on the front of the control panel and using the left or right arrow keys to fine tune the contrast. 6.10 Manual Backgauge Control 6.10.1 Backgauge Glide Control The backgauge can be moved manually by use of the backgauge glide control. -
Page 25: Entering Math
6.0 Operation 6.11.1 Entering Math In the simple send mode, the Titan 230 is capable of calculating an entire math string such as, 10- 5+5x6+2_3/4. However, the result is limited to 29999.000 and the result cannot be a negative value. In the job mode, and during a send, the result of the calculation must be less than the backgauge limit of 20.000 inches. - Page 26 6.0 Operation 6.12.2.1 False Clamp The false clamp plate is an optional attachment, which reduces the creasing of paper caused by the clamp. The disadvantage of using the false clamp plate is that it limits the smallest cut dimension. The computer must know when the false clamp plate is installed on the machine to prevent the backgauge from crashing into it.
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Page 27: Diagnostic
6.0 Operation 6.12.3 Diagnostic The diagnostic area can be very helpful in locating a problem in the event of a machine malfunction. Use the up and down arrow keys to toggle to the desired selection, and press ENTER. See the following descriptions for an explanation of each. -
Page 28: Job Mode
6.0 Operation 6.13 Job Mode The Titan 230 can be programmed for up to 99 different jobs or channels. A job is used for making a sequence of cuts using the send (or cut) values of the job as the backgauge positions for each cut. Each job can hold up to 99 send values. - Page 29 6.0 Operation using the up and down arrow keys to toggle to the desired character. The numeric keys can be used to enter numbers directly into the job name. When the desired character is in place, use the right arrow key to move to the next character position. The job name can be up to 10 characters long. A letter can be removed from the job name by moving the cursor to the undesired character and pressing the CLEAR key.
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Page 30: Editing An Existing Job
6.0 Operation When finished entering send values you may exit the current job by pressing soft-key “B” (Job) to go back to the job mode screen or soft-key “D” (Exit) to exit to send mode. Or you may use the current job for cutting by pressing the down arrow at the last line and following the instructions in the Running a Programmed Job section 6.13.6 below. -
Page 31: An Example Job
6.0 Operation Exiting a Job: To exit an open job, press the soft-key “B” (Job) to return to the job mode screen, or press the soft-key “D” (Exit) to exit to the send mode screen. 6.14 An Example Job The following is an example of how to program a job, which will be used to make two cuts: one at 8.5” and one at 11”. -
Page 32: Operating Tips
6.0 Operation 4. To enter the first send value of 8.5”, simply type in 8.5 and press ENTER. The cursor will move to the second line. Now type 11 and press enter. 5.000 1> 8.500 2> 11.000 3> _ A) Insert C) Erase B) Job D) Exit... -
Page 33: Note To Dealer
6.0 Operation When cutting business cards or narrow strips of paper, place lifts of equal height on opposite sides of the table to prevent wear of the clamp guides. 6.16 Note to Dealer 6.16.1 Entering the Dealer Name and Phone Number To enter or change the dealer name and phone number that will be displayed when the lubrication alarm is displayed and when the upgrade screen is displayed, you must first enter the “Dealer Mode”... -
Page 34: Knife Installation/Changing
7.0 Knife Installation/Changing 7.0 Knife Installation/Changing Changing knives can be very dangerous unless safety precautions are observed and extreme care is taken when handling knives. Make sure knife lifters are properly installed, see instructions following. Keep handling of unprotected knives to an absolute minimum. ... - Page 35 7.0 Knife Installation/Changing Knife Adjusting Screws Figure 22 3. Remove the knife bolts from the two slotted knife bar holes (Figure 23) and replace with the knife lifter assembly (Figure 24). Tighten the lifters to hold the knife in place, and then remove the remaining two knife bolts.
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Page 36: Knife Installation
7.0 Knife Installation/Changing 7.2 Knife Installation Knives are heavy and always very sharp! Be sure to keep the edge away from your body and keep other people out of the area while handling the blade. Severe lacerations or dismemberment could result from careless handling procedures. 1. -
Page 37: Knife Care Tips
7.0 Knife Installation/Changing Figure 25 14. Plug in the power cord and turn the power on. 15. Press CLEAR. This will raise the knife and clamp to the up position. 16. Turn the power off and disconnect the machine power cord. 17. -
Page 38: Cutting Stick
7.0 Knife Installation/Changing The knife hesitates or stalls while making a cut. The sheets are not all cut to the same length (usually the top few sheets are longer than the rest of the sheets - this is sometimes called “draw”). ... - Page 39 7.0 Knife Installation/Changing Always keep knife bolts securely tightened. Always use the heavy duty knife bolt washers provided by Challenge. Failure to do so could result in scratching or marring of the clamp face. Store knives in a dry environment to prevent corrosion. ...
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Page 40: Oil And Grease
8.0 Oil and Grease 8.0 Oil and Grease Turn the power off and disconnect the power cord. Open the top hood for access. Parts requiring oiling are marked with red paint. See figures Figure 26 through Figure 33 starting on page 39 for oil and grease locations. - Page 41 8.0 Oil and Grease Figure 28 – Knife Bar Figure 29 – Knife Bar Link – L.H. Side, Lower Figure 30 – Knife Bar Link – R.S., Lower Knife Bar Knife Cylinder Bracket, Upper...
- Page 42 8.0 Oil and Grease Figure 31 & Figure 32 –Clamp Guides Figure 33 – Leadscrew and Backgauge Guide...
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Page 43: Titan 230 Floor Plan
9.0 Titan 230 Floor Plan 9.0 Titan 230 Floor Plan 43000-FP... -
Page 44: Safety Systems Test
10.0 Safety Systems Test 10.0 Safety Systems Test Machine manufacturer CHALLENGE Model TITAN 230 Serial Number __________________ Frequency of test: THESE TESTS SHOULD BE PERFORMED AT THE BEGINNING OF EACH WORK DAY. Turn the power on and press CLEAR to preset the backgauge. Make sure the knife and clamp are in the up position (if they are not, follow the instructions in this manual to send them up). - Page 45 10.0 Safety Systems Test Please enter date and initials for both tests. Date ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ Test 1 ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ Test 2 ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ Date ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ Test 1 ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______...
- Page 46 F.230-O August 2015...
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