KYMCO DINK 125 Owner's Manual
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KYMCO DINK 125 Owner's Manual

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OWNER'S MANUAL
KWANG YANG MOTOR CO.,LTD.
DINK 125
Issued: JUN.30.2006

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Summary of Contents for KYMCO DINK 125

  • Page 1 OWNER'S MANUAL KWANG YANG MOTOR CO.,LTD. DINK 125 Issued: JUN.30.2006...
  • Page 3 FOREWORD Thank you for purchasing this KYMCO scooter and welcome to the family of KYMCO scooter riders. Please read this owner's manual carefully before riding so that you will be thoroughly familiar with the proper operation of your scooter controls, its features, capabilities, and limitations.
  • Page 4 READ THIS MANUAL CAREFULLY Your Owner's Manual contains important information on safety, operation, and maintenance. Any one who operates this scooter should carefully read and understand the contents of this manual before riding the scooter. SPECIAL MESSAGES Please read this manual and follow its instructions carefully. To emphasize special information the words WARNING CAUTION Note...

  • Page 5: Table Of Contents

    CONTENTS Page Page SCOOTER SAFETY......1 BRAKES.........29 FUEL FILL CAP........30 IMPORTANT SAFETY SEAT..........32 INFORMATION........1 CENTER COMPARTMENT/CENTER PROTECTIVE APPAREL....3 COMPARTMENT LIGHT....33 LOAD LIMITS AND GUIDELINES..5 HELMET HOLDERS......34 PARTS LOCATION......8 CENTER HOOK .......35 PASSENGER FOOTPEG ....36 FRAME NUMBER......12 STAND...........37 ENGINE NUMBER......13 SUSPENSION.........39 KEY NUMBER.........14 PRE-RIDE INSPECTION....40 CONTROLS........15 OPERATION.........41...
  • Page 6 Page Page PARKING........49 COOLANT........71 BREAK-IN (RUNNING IN)....51 FRONT AND REAR SUSPENSION INSPECTION........73 INSPECTION AND SIDE STAND........74 MAINTENANCE......53 BRAKE FLUID........75 THE IMPORTANCE OF BRAKE PAD WEAR......76 MAINTENANCE......53 BATTERY........77 MAINTENANCE SCHEDULE....54 FUSE REPLACEMENT....80 TOOL KIT........57 TIRES..........82 CRANKCASE BREATHER....57 CLEANING........86 ENGINE OIL........58 STORAGE GUIDE......91 TRANSMISSION OIL.......66 SPECIFICATIONS......94 AIR CLEANER........67...

  • Page 7: Scooter Safety

    SCOOTER SAFETY IMPORTANT SAFETY INFORMATION Your scooter can provide many years of service and pleasure, if you take responsibility for your own safety and understand the challenges that you can meet on the road. There is much that you can do to protect yourself when you ride. You will find many helpful recommendations throughout this manual.
  • Page 8 For safe riding, it's important to inspect your scooter before every ride and perform all recommended maintenance. Never exceed load limits, and only use accessories that have been approved by KYMCO for this scooter. Inspection before riding Do not forget to perform an entire safety inspection to ensure the safety of the rider.

  • Page 9: Protective Apparel

    PROTECTIVE APPAREL For your safety, we strongly recommend that you always wear an approved scooter helmet, eye protection, boots, gloves, long pants, and a long-sleeved shirt or jacket whenever you ride. Helmets and protection Your helmet is your most important piece of riding gear because it offers the best protection against head injuries.
  • Page 10 (1)Wear gloves. (2)Clothes should be close-fitting. (3)Always wear an helmet. You should also wear a face shield or goggles. (4)Wear bright or reflective clothing. (5)Shoes should be close-fitting, have low heels and offer ankle protection. WARNING Not wearing a helmet increases the chance of serious injury or death in a crash.

  • Page 11: Load Limits And Guidelines

    LOAD LIMITS AND GUIDELINES Center compartment These general guidelines may help you weight limit:10 kg (22 lbs) decide whether or how to equip your scooter and how to load it safely. Rear carrier weight Load limits limit:5 kg (11 lbs) Following are the load limits for your scooter: Maximum weight capacity (Includes the weight of the rider, passenger, all cargo and...
  • Page 12 Loading guidelines Improperly loading your scooter can affect its stability and handling. You should ride at reduced speeds whenever carrying cargo. Follow these guidelines whenever you carry a passenger or cargo: Check that both tires are properly inflated. To prevent loose items from creating a hazard, make sure that all cargo is securely tied down before you ride away Place cargo weight as close to the center of the scooter as possible.
  • Page 13 It is not possible for KYMCO to test each accessory on the market or combinations of all the available accessories; however, your dealer can assist you in selecting quality accessories and installing them correctly.

  • Page 14: Parts Location

    PARTS LOCATION (02) (03) (01) (01) Right rearview mirror (02) Instruments/Indicators (03) Left rearview mirror (04) Passing light control switch/ Headlight dimmer switch/ Turn signal switch/ Horn button (05) Left rear suspension spring (07) (04) preload adjuster (06) Right rear suspension spring preload adjuster (07) Engine stop switch/Headlight...
  • Page 15 (08) Front brake lever (09) Throttle grip (14) (08) (10) Front brake fluid reservoir (11) Ignition switch (12) Fuel fill cap (13) Rear brake fluid reservoir (14) Rear brake lever (12) (11) (13) (10) (09)
  • Page 16 (18) (17) (16) (15) (15) Battery/Fuse box/ Spare fuse (16) Center compartment (17) Helmet holder (18) Coolant fill cap (19) Coolant level (20) Side stand (21) Center stand (22) Left passenger footpeg (23) Air cleaner (23) (20) (21) (22) (19)
  • Page 17 (25) (24) (24) Helmet hook (25) Seat (26) Right passenger footpeg (27) Oil filler cap/Dipstick (26) (27)

  • Page 18: Frame Number

    FRAME NUMBER The read frame number (1), please remove the cover on inner cover with a flat head screwdriver. Always check that the frame number stamped on your scooter is the same written in document and warranty scooter is the same written in document and warranty card.

  • Page 19: Engine Number

    ENGINE NUMBER The engine number is stamped on left engine case. Please write down your engine number in place below. ENGINE NUMBER:...

  • Page 20: Key Number

    KEY NUMBER The key number (1) will be needed when you order replacement part. Record the number for your reference. IGNITION KEY NUMBER:...

  • Page 21: Controls

    CONTROLS KEYS This scooter has two ignition switch keys and shutter keys. IGNITION SWITCH Function “ ” Position: All electrical circuits are cut off. The engine will not start. " ” Position: The ignition circuit is completed and engine can now be started. The key cannot be removed from the ignition switch.

  • Page 22: Instrument And Indicators

    INSTRUMENT AND INDICATORS Km/h (10) TRIP (1) Multi-function display (2) Tachometer (3) Left turn signal indicator (4) Right turn signal indicator (5) High beam indicator (6) Oil service indicator (7) Met-in indicator (8) Overheating indicator (9) Adjust button (10) Mode button...
  • Page 23 (1) Multi-fuction display Initial display The display includes the following functions: When the ignition switch is turned ON, the multi-function display will temporarily show all the modes so that you can make sure the liquid crystal display functioning properly. Speedometer Km/h Shows riding speed.
  • Page 24 Odometer/Tripmeter/Oil service meter To select Odometer/Tripmeter/Oil service Press and hold the Mode button for more than meter: 2 seconds to select mph or Km/h for Press and hold Adjust button for more than 2 speedometer and mile or km for seconds to select Odometer/Tripmeter/Oil odometer/tripmeter/oil service meter.
  • Page 25 To reset the tripmeter: To reset the oil service meter: 1. Press and hold Adjust button for more than 2 1. Press and hold Adjust button for more than 2 seconds to select TRIP. seconds to select oil service meter. TRIP 2.
  • Page 26 Fuel gauge Digital clock The fuel gauge shows the approximate fuel Show the time (hours and minutes) while the supply available in a graduated display. The ignition is ON. To adjust the time manually, proceed as normal operating fuel range is with the section between the segment F and segment E.
  • Page 27 4. To set the hour, press the Adjust button until 6. To set the minute, press the Adjust button the desired hour. until the desired minute. 5. Press the Mode button. The minute display 7. To end the adjustment, press both the Mode will start flashing.
  • Page 28 (2) Tachometer (5) High beam indicator “ ” Shows engine revolutions per minute (rpm). Lights when the headlight high beam is turned Initial display When the ignition switch is turned ON, the (6) Oil service indicator “ ” indicator of tachometer will run from zero to maxi limit then zero so that you can make sure If the oil service indicator comes on while...
  • Page 29 (8) Overheating indicator “ ” When the coolant is over specified temperature, the overheating indicator comes If this occurs, stop the engine and check the reserve tank coolant level. Read page 71 to not ride the vehicle until the problem has been corrected.

  • Page 30: Right Handlebar Switch

    RIGHT HANDLEBAR SWITCH Headlight switch (1) “ ” position The headlight and taillight turn on. " ” position The position light and taillight turn on. " " position The headlight, position and taillight turn off.
  • Page 31 Electric starter button " ” (2) Push in the electric starter button to rotate the starter motor. NOTE: If the brake lever is not squeezed, the starter motor will not rotate. This scooter is equipped with interlock switches for the ignition circuit and the starter circuit.
  • Page 32 Engine stop switch (3) “ ” position The ignition circuit is off. The engine cannot start or run. " ” position The ignition circuit is on and the engine can run.

  • Page 33: Left Handlebar Switch

    LEFT HANDLEBAR SWITCH Turn signal switch (1) Use the turn signal switch while turning to another direction or shifting to another lane. The turn signal light will wink when the switch is operated, " ” For turning to the "left". "...
  • Page 34 Dimmer switch (3) " ” position The headlight low beam and taillight turn on. " " position The headlight high beam and taillight turn on. The high beam indicator light also turns on. Passing light control switch (4) When this switch is pressed, the headlight flashes on to signal approaching cars or when passing.

  • Page 35: Brakes

    BRAKES Rear brake lever (Left handlebar) The rear brake are applied by squeezing the rear brake lever gently towards the grip. The brake light will be lit when the lever is squeezed inward. Front brake lever (Right handlebar) The brake is applied by squeezing the front brake lever gently towards the grip.

  • Page 36: Fuel Fill Cap

    FUEL FILL CAP To open the fuel fill cap: Insert the ignition key in the ignition switch and turn it to the “ ” position (the key can not remove). Rotate the key clockwise to the “ ” position and open the fuel fill cap (1).
  • Page 37 To lock the fuel fill cap: Push fuel fill cap down into place. WARNING Petrol is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Stop the engine and keep heat, sparks, and flame away. Refuel only out doors.

  • Page 38: Seat

    SEAT To unlock the seat “SEAT OPEN” (1) Ignition key at the " ” position (The engine is running.): Push the key and turn it counterclockwise from " ” to "SEAT OPEN" position. (2) Ignition key at the " “ position (The engine is stopped.): Turn it counterclockwise from "...

  • Page 39: Center Compartment/Center Compartment Light

    CENTER COMPARTMENT/CENTER COMPARTMENT LIGHT The center compartment (1) is below the seat. Opening and closing:See "SEAT" (page 32) MAXIMUM WEIGHT LIMIT: 10kg (22 lbs) The center compartment light (2) will be turned ON automatically when the seat is opened. Kept ON as long as the seat is opened regardless of the position of the ignitino switch. CAUTION Never exceed the maximum weight limit;...

  • Page 40: Helmet Holders

    HELMET HOLDERS To use the helmet holders, unlock the seat (see page , hook your helmet fastener ring to the holder and lock the seat securely. WARNING Riding with a helmet attached to the holder can interfere with the rear wheel or suspension and could cause a crash in which you can be seriously hurt or killed.

  • Page 41: Center Hook

    CENTER HOOK 1. When using it, pull out the hook (1) from the inside. 2. Pushing the lock lever (2) left to unlock and hang your bag on the hook on the footboard. 3. To remove a bag unlock the lock lever. Lift the bag off the hook.

  • Page 42: Passenger Footpeg

    PASSENGER FOOTPEG 1. When using it, kick the button (1). 2. When not using it, push the passenger footpeg into its original position.

  • Page 43: Stand

    STAND This scooter is equipped with a center stand and side stand. Center stand (1) To place the scooter on the center stand, place your foot on the stand extension and then rock the scooter to the rear and upward with the passenger hand rail with your right hand, while steadying the handlebars with your left hand.
  • Page 44 WARNING Riding with the side stand incompletely retracted can result in an accident when you turn left. Check operation of the side stand/ignition interlock system before riding. Always retract the side stand completely before starting off. CAUTION Park the scooter on firm, level ground to help prevent it from falling over.

  • Page 45: Suspension

    SUSPENSION Each shock absorber (1) has adjustment positions for different load or riding conditions. Use a pin spanner (2) to adjust the rear shocks. Be certain to adjust both shock absorbers to the same position.

  • Page 46: Pre-Ride Inspection

    If you detect make sure there is no brake fluid leakage any problem, be sure you take care of it, or (page 75) have it corrected by your KYMCO dealer. 5. Tires: check condition and pressure (page WARNING Improperly maintaining this scooter or 6.

  • Page 47: Operation

    OPERATION STARTING THE ENGINE Always follow the proper starting procedure described below. This scooter is equipped with a side stand ignition cut-off system. The engine cannot be started if the side stand is down. A running engine will shut off if the side stand is lowered. To protect the catalytic converter in your scooter's exhaust system, avoid extending idling and the use of leaded petrol.
  • Page 48 1. Place the scooter on its center stand and make sure to put the side stand up. 2. Make sure the engine stop switch is at " ” (RUN). 3. Turn the ignition switch to " “ (ON) 4. Squeeze the rear brake lever. The electric starter will only work when the rear brake lever is squeezed and the side stand is up.
  • Page 49 5. With the throttle closed, push the starter button. Release the starter button as soon as the engine starts. 6. Be sure to keep the throttle closed and the while warming up the engine. 7. Allow the engine to warm up before riding. Close Do not "BLIP"...
  • Page 50 If you cannot restart a warm engine: 1. Place the scooter on its center stand and squeeze the rear brake lever. 2. Open the throttle 1/8 - 1/4 turn while starting the engine.

  • Page 51: Riding

    RIDING Allow the engine oil to circulate before riding Allow sufficient idling time after warm or cold engine start up before applying load or revving the engine. This allows time for the lubricating oil to reach all critical engine components. Review scooter safety (page 1 - 7) before you ride.
  • Page 52 3. Mount the scooter from the left side keeping at least one foot on the ground to steady the scooter. 4. Before starting off, indicate your direction with the turn signals, and check for safe traffic conditions. Grasp the handlebars firmly with both hands. Never attempt one- handed operation;...
  • Page 53 7. When slowing down the scooter, coordination of the throttle and front and rear brakes is most important. Both front and rear brakes should be applied together. Independent use of only the front or rear brake reduces stopping performance. Excessive brake application may cause either wheel to lock, reducing control of the scooter.
  • Page 54 10. When descending a steep grade, close the throttle fully and apply both brakes to slow the scooter. Avoid continuous use of the brakes, which may result in overheating and reduction of braking efficiency. 11. When riding on wet or loose surfaces, be especially cautious.

  • Page 55: Parking

    PARKING 1. After stopping the scooter turn the ignition switch counterclockwise to the " ” (OFF) position and remove the key. 2. Use the center stand to support the scooter while parked. Park the scooter on firm, level ground to prevent it from falling over. If you must park on a slight incline, aim the front of the scooter uphill to reduce the possibility of rolling off the center stand or overturning.
  • Page 56 3. Lock the steering ( see page 15) to help prevent theft. The exhaust pipe and muffler become very hot during operation and remain sufficiently hot to inflict burns if touched even after shutting off the engine. To unlock Make sure flammable materials such as dry grass or leaves do not come in contact with the exhaust system when parking your scooter.

  • Page 57: Break-In (Running In)

    BREAK-IN (RUNNING-IN) Vary the engine speed The first 1600 km (1000 miles) are the most The engine speed should be varied and not important in the life of your scooter. Proper held at a constant speed. This allows the parts break-in operation during this time will help to be "loaded"...
  • Page 58 Breaking in the new tires Observe your first and most critical service New tires need proper break-in to assure The 1000 km (600 miles) service is the most maximum performance, just as the engine important service your scooter will receive. does.

  • Page 59: Inspection And Maintenance

    Only run the engine outdoors where If your overturns or becomes involved in a there is fresh air. crash, be sure your KYMCO dealer inspects all major parts, even if you are able to make some repairs.

  • Page 60: Maintenance Schedule

    KYMCO by properly trained and equipped technicians. Your KYMCO dealer meets all of these requirements. ＊ Should be serviced by your KYMCO dealer, unless the owner has the proper tools and service data and is mechanically qualified. ＊＊...
  • Page 61 FREQUENCY WHICHEVER ODOMETER READING [NOTE (1)] COMES FIRST X 1000 km 11 REFER X 1000 mi PAGE ITEM NOTE MONTH ＊ AIR CLEANER NOTE 2 SPARK PLUGS NOTE 4 ＊ THROTTLE OPERATION ＊ VALVE CLEARANCE ＊ FUEL LINE CRANKCASE BREATHER NOTE 3 ENGINE OIL 64~65...
  • Page 62 FREQUENCY WHICHEVER ODOMETER READING [NOTE (1)] COMES FIRST X 1000 km REFER X 1000 mi PAGE ITEM NOTE MONTH ＊ TRANSMISSION OIL NOTE 5 ＊ DRIVE BELT ＊＊ CLUTCH SHOE WEAR BRAKE FLUID NOTE 7 BRAKE PAD WEAR BRAKE SYSTEM 75~76 ＊...

  • Page 63: Tool Kit

    TOOL KIT To assist you in the performance of periodic maintenance, a tool kit (1) is supplied and in the center compartment (see page 32) CRANKCASE BREATHER 1. Remove the crankcase breather tube plug (1) from the tube and drain deposits into a suitable container. 2.

  • Page 64: Engine Oil

    ENGINE OIL OIL VISCOSITIES Engine oil recommendation Use a premium quality 4-stroke motor oil to ensure longer service life of your scooter. Single Use only oils which are rated, under the API service classification. The recommended Garde viscosity is SAE 10W-30 .
  • Page 65 Engine oil level check Check the engine oil level each day before riding the scooter. The level must be maintained between the upper (1) and lower level (2) marks on the oil filler cap/dipstick. 1. Start the engine and let it idle for a few minutes. 2.
  • Page 66 Engine oil replacement Engine oil quality is the chief factor affecting engine service life. Change the engine oil as specified in the maintenance schedule (see page 55) When running in very dusty conditions, oil changes should be performed more frequently than specified in the maintenance schedule.
  • Page 67 3. Remove the oil drain plug (2) to drain the oil. 4. Reinstall the drain plug and tighten the drain plug to specification. Oil drain plug torque: 25 N-m (2.5 kgf-m, 18lbf-ft) 5. Fill the crankcase with the recommended grade oil (see page 58) and install the oil fill cap.
  • Page 68 Oil strainer screen clean Change the engine oil with the engine at normal operating temperature and the scooter on its center stand to assure complete and rapid draining. NOTE: Let the engine and exhaust system cool before working in those areas. 1.
  • Page 69 2. Place a drain pan under the crankcase and remove the oil strainer screen cap (2). The spring (3) and oil strainer screen (4) will come out when the drain plug is removed. Let the engine oil drain out. 3. Clean the oil strainer screen. 4.
  • Page 70 Oil filter replacement Change the engine oil with the engine at normal operating temperature and the scooter on its center stand to assure complete and rapid draining. NOTE: Let the engine and exhaust system cool before working in those areas. 1.
  • Page 71 2. Place a drain pan under the crankcase. Remove three bolt and then remove the oil filter cap (2) and O-ring (3). The spring (4) will come out when the filter cap is removed. Let the engine oil drain out. 3.

  • Page 72: Transmission Oil

    TRANSMISSION OIL Oil change 1. Place the scooter in its center stand. 2. Place a drain pan under the drain bolt (1). 3. Remove the transmission oil drain bolt. 4. Remove the transmission oil filler bolt (2), slowly turn the rear wheel and drain the oil. After draining the oil completely, install the oil drain bolt with a new sealing washer and tighten it.

  • Page 73: Air Cleaner

    Use the KYMCO genuine air cleaner element or an equivalent air cleaner element specified for your model. Using the wrong KYMCO air cleaner element or a non- KYMCO air cleaner element which is not of equivalent quality may cause premature engine wear or...

  • Page 74: Throttle Operation

    THROTTLE OPERATION 1. Check for smooth rotation of the throttle grip from the fully open to the fully closed position at both full steering positions. 2 ~ 6 mm (0.08 ~ 0.24 in) 2. Measure the throttle grip free play at the throttle grip flange.

  • Page 75: Idle Speed

    IDLE SPEED The engine must be at normal operating temperature for accurate idle speed adjustment. Ten minutes of stop-and- go riding is sufficient. 1. Warm up the engine place the scooter on its center stand. 2. Open the seat (see page 32) Push 3.

  • Page 76: Spark Plug

    SPARK PLUG Remove the carbon deposits from the spark plug with a small wire brush or a spark plug cleaning machine. Readjust the spark plug gap to specified limit by using a spark plug gap thickness gauge. The spark plug should be replaced periodically. Whenever removing the carbon deposits, be sure to observe the operational color of the spark plug's porcelain tip.

  • Page 77: Coolant

    Always add coolant to the reserve tank. Do not attempt to add coolant by removing the radiator cap. If the reserve tank is empty, or if coolant loss is excessive, check for leaks and see your KYMCO dealer for repair.
  • Page 78 Coolant replacement Coolant recommendation Coolant should be replaced by a KYMCO The owner must properly maintain the coolant dealer, unless the owner has proper tools and to prevent freezing, overheating, and corrosion, service data and is mechanically qualified. use only high quality ethylene glycol antifreeze containing corrosion protection inhibitors Always add coolant to the reserve tank.

  • Page 79: Front And Rear Suspension Inspection

    FRONT AND REAR SUSPENSION INSPECTION A higher concentration of antifreeze decreases the cooling system performance and is 1. Check the fork assembly by locking the front recommended only when additional protection brake and pumping the fork up and down against freezing is needed. A concentration of vigorously.

  • Page 80: Side Stand

    2. Put the side stand up and start the engine. 3. Lower the side stand. The engine should stop as you put the side stand down. If the side stand system does not operate as described, see your KYMCO dealer for service. Side stand down...

  • Page 81: Brake Fluid

    BRAKE FLUID Brake fluid level: With the scooter in an upright position, check the front and rear fluid level. It should be above the lower level mark. If the level is at or below the lower level mark " ", check the brake pads for wear (see page 76) Worn pads should be replaced.

  • Page 82: Brake Pad Wear

    Front brake Check the cutout in each pad. If either pad is worn to the cutout, replace both pads as a set. See your KYMCO dealer for this service. Rear brake Check the cutout in each pad. If either pad is worn to the cutout, replace both pads as a...

  • Page 83: Battery

    (sealed) type. If your battery seems weak and/or is leaking electrolyte (causing hard starting or other electrical troubles), contact your KYMCO dealer. NOTE: WARNING Your battery is a maintenance-free type and...
  • Page 84 Battery removal (Always keep ignition switch is OFF) The battery is in the battery box below seat. 1. Open the seat (see page 32). 2. Remove the two screws and battery cover (1). 3. Remove the four screws and then remove the battery retainer (2).
  • Page 85 4. Pull battery out to expose the terminal leads 5. Disconnect the negative (-) terminal lead (3) from the battery first, then disconnect the positive (+) terminal lead (4). 6. Remove the battery from the battery box. Battery installation: Install in the reverse order of the removal. NOTE: When install the battery, first connect the positive (+) cable and then negative (-) cable to avoid short circuit.

  • Page 86: Fuse Replacement

    Blown fuse When frequent fuse failure occurs, it usually indicates a short circuit or an overload in the electrical system. See your KYMCO dealer for repair. NOTE: Never use a fuse with a different rating from that specified. Serious damage to the electrical system or a fire may result, causing a dangerous loss of lights or engine power.
  • Page 87 Fuse box : The fuse box is located under the battery in the battery box . The specified fuses (2) are: 10A (red), 15A (blue), 20A (yellow) 1. Open the seat (see page 32) 2. Open the battery cover. (see page 78) 3.

  • Page 88: Tires

    TIRES WARNING WARNING Failure to follow these warnings may Failure to perform break-in of the tires result in an accident due to tire failure. could cause tire slip and loss of The tires on your scooter form the control. crucial link between your scooter and Use extra care when riding on new the road.
  • Page 89 Tire pressure Tire tread condition Proper tire condition and proper tire type affect vehicle performance. Cuts or cracks in the tires Insufficient air pressure in the tires not only can lead to tire failure and loss of vehicle hastens tire wear but also seriously affects the control.
  • Page 90 An improperly repaired, installed, or adversely affected, possibly resulting loss of balanced tire can cause loss of control scooter control. or shorten tire life. Ask your KYMCO dealer or qualified Front Rear mechanic to perform tire repair, replacement, and balancing because...
  • Page 91 WARNING Failure to follow these instructions about tubeless tires may result in an accident due to tire failure. Tubeless tires require different service procedures than tube tires. Tubeless tires require an air-tight seal between the tire bead and wheel rim. Special tire irons and rim protectors or a specialized tire mounting machine must be used for removing and installing tires to prevent tire or rim damage which could result in an air leak.

  • Page 92: Cleaning

    CLEANING Clean your scooter regularly to protect the surface finishes and inspect for damage, wear, and oil, coolant or brake fluid leakage. Avoid cleaning products that are not specifically designed for scooter or automobile surfaces. They may contain harsh detergents or chemical solvents that could damage the metal, paint, and plastic on your scooter.
  • Page 93 3. Clean the plastic parts using a cloth or sponge dampened with a solution of mild detergent and water. Rub the soiled area gently rinsing it frequently with fresh water. Take care to keep brake fluid or chemical solvents off the scooter. They will damage the plastic and painted surfaces.
  • Page 94 6. Test the brakes before riding the scooter. Several applications may be necessary to restore normal braking performance. Braking efficiency may be temporarily impaired immediately after washing the scooter. Anticipate longer stopping distance to avoid a possible accident. Finishing touches After washing your scooter, consider using a commercially-available spray cleaner/polish or quality liquid or paste wax to finish the job.
  • Page 95 Removing road salt The salt contained in the road surface freezing prevention medicine which a road was sprayed with in winter, and the seawater becomes the cause which rust occurs in. Wash your scooter by the following point after it runs through such a place. 1.
  • Page 96 Clean the windshield Using plenty of water, clean the windshield with a soft cloth or sponge. (Avoid using detergents or any kind of chemical cleaner on the windshield.) Dry with a soft, clean cloth. To avoid possible scratching or other damage, use only water and a soft cloth or sponge to clean the windshield.

  • Page 97: Storage Guide

    STORAGE GUIDE Extended storage, such as for winter, requires that you take certain steps to reduce the effects of deterioration from non-use of the scooter. In addition, necessary repairs should be made before storing the scooter; otherwise, these repairs may be forgotten by the time the scooter is removed from storage.
  • Page 98 4. To prevent rusting in the cylinders, perform the following: ． Remove the spark plug caps from the spark plugs, using tape or string, secure the caps to any convenient plastic body part so that they are positioned away from the spark plugs. ．...
  • Page 99 Removal from storage 1. Uncover and clean the scooter. 2. Change the engine oil if more than 1 months have passed since the start of storage. 3. Charge the battery as required. Install the battery. 4. Drain any excess aerosol rust-inhibiting oil from the fuel tank. Fill the fuel tank with fresh petrol. 5.

  • Page 100: Specifications

    SPECIFICATIONS DIMENSIONS Overall length 2030 mm (81.2 in) Overall width 760 mm (30.4 in) Overall height 1255 mm (50.2 in) Wheel base 1390 mm (55.6 in) WEIGHT Dry weight 138 kg (303.6 lbs) CAPACITIES Engine oil After draining 0.9 L (0.95 US qt, 0.8 lmp qt) After disassembly 1.1 L (1.2 US qt, 1 lmp qt) Transmission oil...
  • Page 101 ENGINE Bore and stroke 52.4 X 57.8 mm (2.1 X 2.31 in) Compression ratio 10:1 Displacement 124.6 cm (7.48 cu-in) Spark plug DPR7EA-9 Idle speed 1550 ~1850 min (rpm) CHASSIS TRANSMISSION Tire size, front 120/70-13 Tire size , rear 140/70-12 ELECTRICAL Battery 12V-8 Ah...
  • Page 102 KWANG YANG MOTOR CO.,LTD. NO.35 Wan Hsing Street, San Min District Kaohsiung, Taiwan, Republic of China Telephone : 886-7-3822526 FAX : 886-7-3950021 By KWANG YANG Motor Co., Ltd. Second Edition, Jun 2006 All rights reserved. Any reproduction or unauthorized use without the written permission of KWANG YANG Motor Co., Ltd.
  • Page 104 KWANG YANG MOTOR CO.,LTD. NO.35 Wan Hsing Street, San Min District Kaohsiung, Taiwan, Republic of China Telephone : 886-7-3822526 FAX : 886-7-3950021...

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