10 - 24 Phillips screw
must be inserted
in slot of Lid Stop
10 - 24 x 3/8
Screw and
Lock Washer
Insert Lid Stop
into slot in Lid
Step 5.
Refer to Figure 5a and Figure 5b. Select the following items:
1. grill lid assembly
2. hinges
❍
Figure 5a Select one of the lid stops. Insert the end of the lid stop
with the slot in it into the slot in the body bottom end panel. Insert a
T-Nut through slot in lid stop. Insert 10-24 Phillips screw with lock
washer into the hole in the bottom end panel and screw it into the
T-Nut. Tighten completely. Repeat for opposite side.
❍
Bolt the 2 hinges to the grill bottom assembly using the 1/4-20 x 5/8
hex head bolts and lock washers. Do not fully tighten the hinges at this
time.
❍
Figure 5b Place the lid onto grill bottom assembly. Fasten the body
hinges to the lid assembly using 1/4-20 x 5/8 hex head bolts and lock
washers. Tighten all 8 hinge bolts completely.
❍
Open lid just enough to insert lid stop into slot in lid end panel. Then,
insert a T-Nut through single hole in lid stop. Insert 10-24 screw with
lock washer into the hole in the lid end panel and screw it into the
T-Nut. Tighten completely. Repeat for opposite side.
Step 6.
Refer to Figure 6. Select the following items:
1. shelf brackets (2 leftt, 2 right)
2. shelves (2 ea.)
A-5
FIGURE 5a
Lid Stop
T- Nut
FIGURE 5b
T-Nut
Lid Stop
3. lid stops (2)
4. T-nut (4 ea)
1/4 - 20 x 5/8
Hex Bolt and
Lock Washer
Hinge
10 -24
Hex Nut
and Lock
Washer
cutaways for
clarity only
10 -24
Hex Nut
and Lock
Washer
❍
Select one of the shelf brackets and bolt it to the grill bottom end
panel using 1/4-20 x 5/8 hex head bolts and lock washers. Tighten
completely. Repeat for each of the 3 remaining brackets.
❍
Position the shelf onto the brackets as shown. Using 10-24 x 1 carriage
bolts, lock washers and nuts, fasten securely to brackets. Repeat for
opposite side.
Step 7.
Refer to Figure 7. Select the following items:
1. smoke stacks
2. handle and brackets
3. thermometer
❍
Open the lid fully. Using the 10-24 x 1/2 round head Phillips screws,
lock washers and hex nuts fasten the smoke stacks to the grill lid as
shown. Tighten securely.
❍
Install the thermometer through the small hole in the center of the lid
near the smoke stacks. Using a 1/2" wrench, VERY GENTLY, snug
thermometer securing nut. VERY IMPORTANT: DO NOT OVER-
TIGHTEN.
❍
Select the two handle brackets and handle. First attach the brackets to
the lid using 10-24 X 1/2 carriage bolts, lock washers and hex nuts. DO
NOT FULLY TIGHTEN AT THIS TIME.
❍
Now place tube handle between handle brackets and secure with 1/4-
20 X 1" round head Phillips screw and lock washer as shown. Tighten
completely.
Now go back and tighten completely the handle brackets to lid
1/4 - 20 Hex Bolt
and Lock Washer
1/4 - 20 x 1 Round head Phillips
Screw and Lock Washer
10 -24 x 1/2 Carriage Bolt
FIGURE 7
Thermometer
Hole
10 -24 x 1/2 Phillips
Head Screw (8 plcs)
Shelf