Related Manuals for Alcoa 2025 SERIES
Summary of Contents for Alcoa 2025 SERIES
- Page 1 NSTRUCTION ANUAL 2025 SERIES NEUDRAULIC NSTALLATION OOLS ODELS 03-15-2012 HK1006...
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Page 2: Eu Declaration Of Conformity
2025 series Tooling Alcoa Fastening Systems (HK1006) -
Page 3: Table Of Contents
2025 series Tooling Alcoa Fastening Systems (HK1006) ONTENTS ONTENTS EU D ....... . .2 ECLARATION OF CONFORMITY . -
Page 4: Afety
2025 series Tooling Alcoa Fastening Systems (HK1006) AFETY NSTRUCTIONS AFETY NSTRUCTIONS 11. Make sure proper power source is used at all times. GLOSSARY OF TERMS AND SYMBOLS: 12. Release tool trigger if power supply is interrupted. Product complies with requirements set forth by the relevant European directives. -
Page 5: Specifications
2025 series Tooling Alcoa Fastening Systems (HK1006) PECIFICATIONS PECIFICATIONS Models 2025, 2025L, 2025S & 2025SL 3.865 98.17 STROKE: .675 in (1.715 cm) 1.812 ø 46.02 WEIGHT: 1.102 2025 & 2025L: 5 lbs 12oz (2.608 kg) 27.98 2025S & 2025SL: 7 lbs 4 ozs. (3.289 kg) .906... - Page 6 2025 series Tooling Alcoa Fastening Systems (HK1006) PECIFICATIONS PECIFICATIONS Models 1.81 2025V & 2025LV ø 3.87 46.02 98.17 STROKE: .675 in (1.715 cm) 1.10 27.98 WEIGHT: 5 lbs 12oz (2.608 kg) 23.02 10.18 258.67 MAX AIR PRESSURE: 90 psi (6.2 BAR) 1.240...
- Page 7 2025 series Tooling Alcoa Fastening Systems (HK1006) PECIFICATIONS PECIFICATIONS Models 2025B & 2025LB STROKE: .675 in (1.715 cm) 1.81 ø 3.87 46.02 WEIGHT: 98.17 5 lbs 12oz (2.608 kg) MAX AIR PRESSURE: 90 psi (6.2 BAR) 1.10 MAX FLOW RATE: 8.5 scfm (241 l/m) 27.98...
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Page 8: Rinciple Of Peration
2025 series Tooling Alcoa Fastening Systems (HK1006) RINCIPLE PERATION RINCIPLE PERATION PULL PISTON SPRING DAMPER VALVE HYDRAULIC HYDRAULIC PISTON PISTON THROTTLE VALVE THROTTLE VALVE (RETURN POSITION) (PULL POSITION) Hydraulic Oil Air Pressure Exhaust Air EXHAUST AIR PISTON Fig. 1b Fig. 1a... -
Page 9: Reparation For Use
2025 series Tooling Alcoa Fastening Systems (HK1006) REPARATION REPARATION The Model 2025 Installation Tool is shipped with a 7. Remove Retaining Nut. plastic plug in the air inlet connector. The connector 8. Select proper Nose Assembly for fastener to be has 1/4-18 female pipe threads to accept the air installed. -
Page 10: Disassembly
2025 series Tooling Alcoa Fastening Systems (HK1006) 2025 2025 ISASSEMBLY NSTRUCTIONS MODELS ISASSEMBLY NSTRUCTIONS MODELS WARNING: Be sure air hose is disconnected Figure 2 from tool before cleaning, or performing maintenance. Severe personal injury may occur if air hose is not disconnected. -
Page 11: Head /Handle
2025 series Tooling Alcoa Fastening Systems (HK1006) 2025 2025 ISASSEMBLY NSTRUCTIONS MODELS ISASSEMBLY NSTRUCTIONS MODELS Figure 3 23. Unscrew Adapter (8) (Fig. 14). PRESS 24. Inspect all seals and parts. 25. If frayed or broken, remove trigger Cable Assembly Piston Assembly Tool (2) by driving Pin (4) out with punch. -
Page 12: General
2025 series Tooling Alcoa Fastening Systems (HK1006) 2025 2025 SSEMBLY NSTRUCTIONS MODELS SSEMBLY NSTRUCTIONS MODELS 2025, 2025B, 2025L & 2025LB 6. Thread Piston Assembly Tool (123111-2 for 2025, HANDLE (Refer to Figures (7, 8 & 14) 2025B & 2025V) or (123111-4 for 2025L,2025LB &... -
Page 13: Pintail Bottle /V
2025 series Tooling Alcoa Fastening Systems (HK1006) 2025 2025 SSEMBLY NSTRUCTIONS MODELS SSEMBLY NSTRUCTIONS MODELS 13. Push Bumper (34) firmly over gland. NOTE: The 2025V & 2025LV: INTAIL OTTLE ACUUM side of the bumper with two slots must face (Refer to Figures 6 & 15 ) toward the bottom of the tool. -
Page 14: Fill And Bleed
2025 series Tooling Alcoa Fastening Systems (HK1006) 2025 A 2025 A LEED ODELS LEED ODELS Equipment Required: CAUTION: All oil must be purged from - Shop airline with 90 - 100 psi max. tool before Fill & Bleed process. Tool - Air regulator stroke will be diminished if oil is aerated. -
Page 15: Measuring
2025 series Tooling Alcoa Fastening Systems (HK1006) EASURING TROKE EASURING TROKE Figure 12 2025, 2025B, 2025S & 2025V Step 1 Cycle Piston all the way forward and measure X. Step 2 Cycle and hold piston back and measure Y. Step 3... -
Page 16: Assembly Drawings
2025 series Tooling Alcoa Fastening Systems (HK1006) SSEMBLY RAWING SSEMBLY RAWING (Refer to Parts Lists on following pages) 14 15 Figure 14 11 12 9 10 16 17 18 (2024L style) (2024) 20** 22 23 Timing Pin (51) Swivel Assembly... - Page 17 2025 series Tooling Alcoa Fastening Systems (HK1006) SSEMBLY RAWING SSEMBLY RAWING (Refer to Parts Lists on following pages) FIG. 15 PARTIAL SECTION AA 68 69 23 67...
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Page 18: Parts List
2025 series Tooling Alcoa Fastening Systems (HK1006) ARTS ARTS 2025 2025B 2025V 2025S ITEM Description 2025L 2025LB 2025LV 2025SL Handle Assy 125736 126980 Cable Assy 116404-1 Dowel Pin 505496 500621 Trigger 124333-2 124333-1 124333-2 124333-2 Piston Assy (includes 125738 (2025, 2025B) - Page 19 2025 series Tooling Alcoa Fastening Systems (HK1006) ARTS IST (continued) ARTS 2025 2025B 2025V 2025S ITEM Description 2025L 2025LB 2025LV 2025SL Bottom Plate 128792 128792 128792 Muffler 115554-1 115554-1 115554-1 Lock Nut 505420 505420 505420 Washer 506493 506493 506493 Cylinder Head...
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Page 20: Troubleshooting
2025 series Tooling Alcoa Fastening Systems (HK1006) CCESSORIES ROUBLESHOOTING ROUBLESHOOTING CCESSORIES Always check out the simplest possible cause of a Fill and Bleed Bottle (Fig. 9) - 120337 malfunction first. For example, an air hose not connected. Then proceed logically, eliminating each Stall Nut (2025, 2025B, 2025S &... - Page 21 2025 series Tooling Alcoa Fastening Systems (HK1006) IMITED ARRANTIES IMITED ARRANTIES TO THE TOOLING, PART(S) OR OTHER ITEMS OOLING ARRANTY MANUFACTURED BY THIRD PARTIES. HUCK Huck warrants that tooling and other items (excluding EXPRESSLY DISCLAIMS ANY WARRANTY fasteners, and hereinafter referred as "other items")
- Page 22 For the Long Haul ™ A Global Organization Industrial and Aerospace centers, where they Alcoa Fastening Systems (AFS) maintains provide a ready source of AFS fasteners, company offices throughout the United States installation tools, tool parts, and application and Canada, with subsidiary offices in many assistance.
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