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Summary of Contents for Alcoa 243
- Page 1 NSTRUCTION ANUAL NEUDRAULIC NSTALLATION 04-01-2013 HK1051...
- Page 3 ® Loctite 243 Threadlocker is available for purchase from HUCK in a .5 mL tube as part number 508567. Locite is a registered trademark of Henkel Corporation, U.S.A. Vibra-Tite is a registered trademark of ND Industries, Inc. USA.
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Page 4: Eu Declaration Of Conformity
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Page 5: Table Of Contents
ONTENTS ONTENTS EU D ......2 ECLARATION OF CONFORMITY ...........4 AFETY . -
Page 6: Safety
AFETY NSTRUCTIONS AFETY NSTRUCTIONS 8. There is possibility of forcible ejection of pintails or spent mandrels from GLOSSARY OF TERMS AND SYMBOLS: front of tool. III. OPERATING HAZARDS: Product complies with requirements set forth by the 1. Use of tool can expose the operator’s hands to hazards including: relevant European directives. -
Page 7: Specifications
PECIFICATIONS PECIFICATIONS POWER SOURCE: 6.890 .890 175.00 90‐100psi shop air 22.61 3.636 1.780 ø 92.35 45.21 HYDRAULIC FLUID: ATF meeting DEXRON III, 10° DEXRON IV, MERCON, Allison .945 C‐4 or equivalent 24.00 specifications. Fire resistant hydraulic fluid may also be used, and is required to comply with 1.890 ø... -
Page 8: Principle Of Operation
RINCIPLE PERATION RINCIPLE PERATION PULL Piston Relief Valve Check Valve Hydraulic Piston Throttle Valve Reservoir Piston Exhaust When the trigger is depressed the throttle valve When fastener installation is completed, the trigger moves to down position, pressurized air is directed is released. -
Page 9: Reparation For Se
3. Set air pressure on regulator to 90-100 psi. VIBRA-TITE should be used on collet threads, since there is no staking hole provided on the 243 4. Attach optional Air Hose (Huck part number pull piston. Refer to nose assembly data sheets. -
Page 10: Operating Instructions
PERATING NSTRUCTIONS PERATING NSTRUCTIONS Read all WARNINGS and CAUTIONS prior to using your system. LOCKBOLT® Fastener installation: Blind Fastener Installation: WARNING: Do not pull on a pin without a WARNING: Do not pull on a fastener’s pin collar. The pin will eject with velocity and without first placing fastener In a work force when the pintail breaks off. -
Page 11: Disassembly
ISASSEMBLY ISASSEMBLY WARNING: Be sure air hose is disconnected 7. Unscrew Housing/Spacer Assembly (67) from from tool before cleaning or performing head. Remove two Springs (68). Slide Reservoir maintenance. Severe personal injury may Plunger (70) from head. Remove spacer and occur if air hose is not disconnected. - Page 12 ISASSEMBLY CONTINUED ISASSEMBLY 17. Hold tool inverted in vice. Unscrew three Button CAUTION: Care must be taken not to scratch Head Screws (52) with 1/8 hex key (Fig3). piston rod or cylinder during removal. 18. Remove Bottom Plate (51), Gasket (54) and 24.
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Page 13: Assembly
SSEMBLY SSEMBLY (See Figures 3 thru 7 and 9.) 9. Slide Throttle Arm (65) onto ball end of Throttle Cable. Swing arm Clean components with mineral spirits, or similar solvent; inspect until other end fits over throttle valve.Place Lever Guard (86) over for wear/damage and replace as necessary. -
Page 14: Fill And Bleed
LEED LEED (Figure 8) Equipment Required: Step 7 When air bubbles no longer appear in bottle, remove fill - Shop airline with 90-100 psi max. bottle while tool is lying on its side. - Air regulator - Fill Bottle 120337 (supplied with tool). Step 8 - Fill Tool Assy 112465 Install the check valve Ball (72), Check Valve Guide (73) - Page 15 LEED CONTINUED LEED Step 12 Unlock the fill tool and cycle tool as in step 10. Reservoir may drop slightly. If so, repeat step 11 until when you touch the fill tool handle, it has no pressure against it and it drops out of the lock position, and the plunger does not drop when tool is cycled.
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Page 16: Assembly Drawing
SSEMBLY RAWING SSEMBLY RAWING FIG. 9 12 13 14 31 (2) 84 SECTION C-C See Detail See Detail Detail VIEW D-D 26 (2) See Detail 27 (2) ITEM 24 DETAIL (RETURN GLAND ASSY) 52 (3) SECTION A-A ITEM 28 DETAIL 68 (2) (PULL GLAND ASSY) 34 (2) -
Page 17: Parts List
ARTS ARTS (Refer to Figure 9) ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY. 125550 Handle 505939 Retaining Ring 116404-1 Cable Assembly 500812 O-Ring 505496 Dowel Pin 125471 Cylinder Assembly 500621 111959-2 Cylinder Head 124333-1 Trigger 115554-2 Muffler 125535 Head, Seat, &... -
Page 18: Troubleshooting
ROUBLESHOOTING ROUBLESHOOTING Always check out the simplest possible cause of a 6. Hydraulic fluid leaks at rear of Pull Piston (10) malfunction first. For example, an air hose not a) Worn or damaged Rear Gland (22), inspect connected. Then proceed logically, eliminating each Polyseal (19) and O-ring (23). - Page 19 IMITED ARRANTIES IMITED ARRANTIES TO THE TOOLING, PART(S) OR OTHER ITEMS OOLING ARRANTY MANUFACTURED BY THIRD PARTIES. HUCK Huck warrants that tooling and other items (excluding EXPRESSLY DISCLAIMS ANY WARRANTY fasteners, and hereinafter referred as "other items") EXPRESSED OR IMPLIED, AS TO THE manufactured by Huck shall be free from defects in CONDITION, DESIGN, OPERATION, workmanship and materials for a period of ninety (90)
- Page 20 For the Long Haul ™ A Global Organization Industrial and Aerospace centers, where they Alcoa Fastening Systems (AFS) maintains provide a ready source of AFS fasteners, company offices throughout the United States installation tools, tool parts, and application and Canada, with subsidiary offices in many assistance.
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