Table of Contents
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PARTS & SERVICE MANUAL
PD-4
"POP-DOWN" TOASTER
The PD-4 "Pop-Down" toaster is
revolutionary in design concept. It's unique
principle allows finished product to gently
drop to the receiving pan. Operation is a
simple push-button procedure with full
control for the degree of toasting desired.
The solid state computer circuitry ensures
consistant results every time, no mater
how frequently the toaster is used.
The information in this manual will contain
part numbers and descriptions of
replacement parts along with illustrations
and guidelines for repairs.
Merco Savory, Inc.
1111 North Hadley Road
Fort Wayne, IN 46801
Service Hot Line: 800-701-2992
Fax: 260-436-0735
www.mercosavory.com
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Summary of Contents for Merco PD-4
- Page 1 PARTS & SERVICE MANUAL PD-4 “POP-DOWN” TOASTER The PD-4 “Pop-Down” toaster is revolutionary in design concept. It’s unique principle allows finished product to gently drop to the receiving pan. Operation is a simple push-button procedure with full control for the degree of toasting desired.
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Page 2: Table Of Contents
TABLE OF CONTENTS SEQUENCE OF OPERATIONS.................... WIRING DIAGRAM - 120V....................WIRING DIAGRAM - 208V & 240V..................TROUBLESHOOTING GUIDE....................REMOVAL / INSTALLATION / ADJUSTMENT HEATER CARD......................DOOR LINKAGE...................... LOWER DOOR......................TOAST SUPPORT....................UPPER & LOWER CHASSIS................... COMPONENT TEST PROCEDURES RELAY........................ELEMENTS....................... TOAST LIGHT...................... -
Page 3: Wiring Diagram - 120V
WIRING DIAGRAMS... -
Page 5: Troubleshooting Guide
TROUBLESHOOTING GUIDE CONDITION PROCEDURE Doors do not open / close or do not open/ Check solenoids and timer. Check for loose or close fully. improper wiring. If all of these prove correct, Replace chassis assembly. (pre 1982 models only) Doors open, but toasting light remains illumi- Check wiring and timer. -
Page 6: Removal / Installation / Adjustment
REMOVAL / INSTALLATION / AND ADJUSTMENT HEATER CARD... -
Page 8: Upper & Lower Chassis
UPPER AND LOWER CHASSIS... -
Page 9: Timer Performance Chart
TIMER PERFORMANCE CHART LINE TERMINALS TERMINALS TERMINALS TERMINALS VOLTAGE #6 & #5 & #1 #3 & #2- #4 & #2 #1 VOLTS VOLTS VOLTS VOLTS TOASTER MEASURED MEASURED MEASURED MEASURED WHILE WHILE WHILE WHILE DEPRESSING TOASTING DOORS TOASTING RESET OPENING BUTTON A.C. -
Page 10: Installation
208 Volt and 240 Volt Models: The PD-4 is equipped for electrical installation using a receptacle located in the back of the toaster. A specially designed detachable cordset fits the receptacle and comes with the proper plug for the voltage requirements of the toaster. - Page 12 Merco Savory, Inc. 1111 North Hadley Road Fort Wayne, IN 46801 Service Hot Line: 800-701-2992 Fax: 219-436-0735 www.mercosavory.com...
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Questions and answers
I need to buy the reset button for my savory PD4 POP down toaster can you help me find one?