Chicago Electric 95136 Owner's Manual & Safety Instructions
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Chicago Electric 95136 Owner's Manual & Safety Instructions

240 volt inverter plasma cutter with digital display
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Summary of Contents for Chicago Electric 95136

  • Page 2: Table Of Contents

    • Keep clothing free of grease, oil, solvents, or any flammable substances. Wear dry, insulating gloves and protective clothing. Page 2 For technical questions, please call 1-800-444-3353. SKU 95136...
  • Page 3 Keep hoses away from welding/cutting area. Examine all hoses and cables for cuts, burns, or worn areas before each use. If any damaged areas are found, replace the hoses or cables immediately. SKU 95136 For technical questions, please call 1-800-444-3353. Page 3...

  • Page 4: Safety

    Symbology Double Insulated Canadian Standards Association Underwriters Laboratories, Inc. Volts Alternating Current Amperes n 0 xxxx/min. No Load Revolutions per Minute (RPM) Page 4 For technical questions, please call 1-800-444-3353. SKU 95136...

  • Page 5: Specifications

    6 minutes at 40 Amps out of any 10 minute period, and must be rested the remaining 4 minutes. CAUTION: Failure to observe the duty cycle limitations of this Plasma Cutter can easily damage this equipment, and will void the warranty. SKU 95136 For technical questions, please call 1-800-444-3353. Page 5...
  • Page 6 Connect the other end of the wire to an appropriate ground, such as a steel workbench, steel building member or grounding stake. Page 6 For technical questions, please call 1-800-444-3353. SKU 95136...
  • Page 7 Air pressure gauge and detach the air supply, safely discharge any residual air pressure, and release the throttle and/or turn the switch to its off Air inlet position to prevent accidental operation. SKU 95136 For technical questions, please call 1-800-444-3353. Page 7...
  • Page 8 Page 8 For technical questions, please call 1-800-444-3353. SKU 95136...
  • Page 9 SKU 95136 For technical questions, please call 1-800-444-3353. Page 9...
  • Page 10 WORKING which will vary during operation. CUTTER CURRENT 240 VOLT INVERTER PLASMA CUTTER ITEM 95136 with Digital Display Thermal Overload Indicator Lamp. This light will come on, and the device will shut down if the tool becomes overheated. Stop trying to use the cutter while leaving the...

  • Page 11: Basic Operation

    Press the Power Switch to the Off (O) position, c. Set the Torch handle down on the metal workbench, d. Turn the air supply off, e. Unplug the line cord from the electrical outlet. SKU 95136 For technical questions, please call 1-800-444-3353. Page 11...

  • Page 12: Techniques

    The electric arc provides the temperature, and by exhausting the air through a very small orifice, the pressure is increased far beyond the 60-80 PSI operating pressure of the air supply. Page 12 For technical questions, please call 1-800-444-3353. SKU 95136...

  • Page 13: Maintenance

    The fan does not work properly. Store the welder and accessories d. Any switch or control does not work properly. in a clean and dry location. e. Any damage to cables. SKU 95136 For technical questions, please call 1-800-444-3353. Page 13...

  • Page 14: Troubleshooting

    11. If the steps above do not solve the problem or if the repairs involved are too complex, contact a qualified technician. Page 14 For technical questions, please call 1-800-444-3353. SKU 95136...
  • Page 15 If the steps above do not solve the problem or if the repairs involved are too complex, contact a qualified technician. SKU 95136 For technical questions, please call 1-800-444-3353. Page 15...
  • Page 16 6-11. If the steps above do not solve the problem or if the repairs involved are too complex, contact a qualified technician. Page 16 For technical questions, please call 1-800-444-3353. SKU 95136...
  • Page 17 Set Regulator on the unit to at least 60 PSI. If the steps above do not solve the problem or if the repairs involved are too complex, contact a qualified technician. SKU 95136 For technical questions, please call 1-800-444-3353. Page 17...

  • Page 18: Parts List And Diagrams

    Note: If product has no serial number, record month and year of purchase instead. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. Page 18 For technical questions, please call 1-800-444-3353. SKU 95136...

  • Page 19: Assembly Diagram

    Assembly Diagram SKU 95136 For technical questions, please call 1-800-444-3353. Page 19...

  • Page 20: Wiring Diagram

    CN7-3 CN7-3 CN2-5 CN2-5 11 30 11 30 FHP06060506-3 FHP06060506-3 FHP06060506-3 FHP06060506-3 FAN1 FAN1 2 2V 2 2V LED1 YL/D5 LED1 YL/D5 LED2 RED/D5 LED2 RED/D5 LED3 RED/D5 LED3 RED/D5 Page 20 For technical questions, please call 1-800-444-3353. SKU 95136...
  • Page 21 Wiring Diagram (cont.) 103/3KV 103/3KV DA2F75P12SA DA2F75P12SA 103/3KV 103/3KV L=2mH L=2mH 50A/75MV 50A/75MV φ10×20 φ10×20 +5VDC +5VDC +5VDC +5VDC +5VDC +5VDC +5VDC +5VDC PCB6 PCB6 PCB7 PCB7 LGK-40-cpu LGK-40-cpu FHP06110508 FHP06110508 SKU 95136 For technical questions, please call 1-800-444-3353. Page 21...

  • Page 22: Warranty

    THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS. Page 22 For technical questions, please call 1-800-444-3353. SKU 95136...
  • Page 23 SKU 95136 For technical questions, please call 1-800-444-3353. Page 23...
  • Page 24 3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353...

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