TAJIMA TEJTII-C User Manual
TAJIMA TEJTII-C User Manual

TAJIMA TEJTII-C User Manual

Compact sewing machine “neo”
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USER'S MANUAL
COMPACT SEWING MACHINE "NEO"
M-IC2-01-E
2006.05

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Do you have a question about the TEJTII-C and is the answer not in the manual?

Questions and answers

Dorothy Harri
January 27, 2025

How to reset the emergency stop

1 comments:
Mr. Anderson
May 14, 2025

To reset the emergency stop on the TAJIMA TEJTII-C, release the lock of the emergency stop switch.

This answer is automatically generated

Dorothy Harris
January 27, 2025

How to reset the y axis motor #13

User image 6797c333e2dfe
1 comments:
Mr. Anderson
May 14, 2025

The context does not provide specific instructions on how to reset the Y axis motor #13 on a TAJIMA TEJTII-C. However, it mentions that if the Y axis drive unit or motor is defective, it should be replaced. It also refers to adjusting or replacing parts if there are drive system malfunctions.

Therefore, to address Y axis motor issues:
- Check for loose or soiled belts and adjust or clean them.
- Adjust the belt tension if necessary.
- If the drive unit is defective, replace the Y-axis driver.

There is no direct reset procedure described for motor #13.

This answer is automatically generated

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Summary of Contents for TAJIMA TEJTII-C

  • Page 1 USER’S MANUAL COMPACT SEWING MACHINE “NEO” M-IC2-01-E 2006.05...
  • Page 2 Foreword Foreword This user’s manual is a guidebook for using TAJIMA embroidery machine TEJTII-C “NEO” correctly. It describes about operation of the machine and items to notice for use. Please read this manual and use the machine after understanding the contents.
  • Page 3: Important Safety Instructions

    Important safety instructions Important safety instructions To use this machine safely, it is necessary to handle it correctly. Please read the IMPORTANT SAFETY INSTRUCTIONS in this manual carefully and do not attempt operation or maintenance of the machine before you thoroughly understand the items written under IMPORTANT SAFETY INSTRUCTIONS.
  • Page 4: Table Of Contents

    Table of Contents Foreword Important safety instructions 1. Important warning items for safe operation Carrying ..............1-2 Wiring ..............1-3 Instructions for use ............. 1-4 Warning labels ............1-5 2. Machine construction Name of each part ............2-2 Table ..............2-4 Main shaft handle ............
  • Page 5 Table of Contents A/S timing ............... 7-9 The number of inching times ..........7-10 Tie stitching ............7-11 Satin adjustment ............7-12 Boring ..............7-13 Cording ..............7-14 Sequin ..............7-15 8. FRAME SETTING Frame speed .............. 8-2 Offset ..............8-3 Origin return ............
  • Page 6: Important Warning Items For Safe Operation

    1. Important warning items for safe operation Carrying ................... 1-2 Wiring....................1-3 Instructions for use ................ 1-4 Warning labels................. 1-5 JZ05...
  • Page 7: Carrying

    1. Important warning items for safe operation Carrying Carrying WARNING Carrying of this machine should be performed by two or more persons. Dropping could cause injury or breakdown. When carrying the machine, hold the correct spots. Dropping could cause injury or breakdown. CAUTION Do not transport, store, and operate the machine in the area of which altitude exceeds 1,000m.
  • Page 8: Wiring

    1. Important warning items for safe operation Wiring Wiring Insulation resistance: 10M ohms or more (500v megger) CAUTION Connect grounding wire of power cord to the ground (class 3 or more, grounding resistance 100 ohms or less). If using the machine without grounding, there could be a danger of electric shock due to leak current.
  • Page 9: Instructions For Use

    1. Important warning items for safe operation Instructions for use Instructions for use WARNING Do not have your hands or face access to moving unit during running of the machine. Especially, the vicinity of needle is dangerous. It could cause injury. Do not damage, modify or heat the power or other wiring cords.
  • Page 10: Warning Labels

    (shown left) (S140) Power supply box Spec. plate MFG. NO. MACHINE SPEC ELECTORICTTY (mm) SIZE (mm) (mm) NET WT. (kg) MANUFACTUREED TOKAI INDUSTRIAL SEWING MACHINE CO,.LTD. No.1800 Ushiyama-cho, Kasugai Aichi 486-0901 JAPAN Back face JZ05...
  • Page 11 1. Important warning items for safe operation Warning labels...
  • Page 12: Machine Construction

    2. Machine construction Name of each part ................2-2 Table ....................2-4 Thread guide system support bar ..........2-4 Main shaft handle................2-5 Color change handle ..............2-5 Operation panel box ............... 2-6 DIP switch..................2-7 Operation panel................2-8 Power supply box ................2-9 Floppy disk drive ................
  • Page 13: Name Of Each Part

    2. Machine construction Name of each part Name of each part 1. Main body of embroidery machine (multi needle machine) 1. Thread guide system 2. Tension base 3. Operation panel box 4. Color change motor 5. Thread holding motor 6. Jump motor 7.
  • Page 14 2. Machine construction Name of each part 2. Main body of embroidery machine (single needle machine) 1. Thread guide system 2. Operation panel box 3. Take-up lever guard 4. Rotary-type tension disk 5. Thread holding motor 6. Thread wipe pin 7.
  • Page 15: Table

    2. Machine construction Table Table To mount the table, insert the fitting to the installation opening so that it is aligned, and then tighten the screw. When detaching the table, do not lose the screw. Fitting Screw Thread guide system support bar Remove the wind bolt and pull up the thread guide system support bar.
  • Page 16: Main Shaft Handle

    2. Machine construction Main shaft handle Main shaft handle Pushing the main shaft handle to turn to the direction indicated by the arrow will cause the main shaft to rotate. When the main shaft comes off from the fixed position, the machine will not work.
  • Page 17: Operation Panel Box

    2. Machine construction Operation panel box Operation panel box 1. LCD display area 2. Operation panel 3. DIP switch 4. Speed controller 5. Buzzer 6. Emergency stop switch Ndl. Bar Edit Machine Frame Data Selection Setting Setting Data Do not push the operation panel with a sharp-pointed object.
  • Page 18: Dip Switch

    2. Machine construction DIP switch DIP switch DSW2 Contents — * — — — * — — — * — — — * — — * Corrects stitch length of Corrects stitch length of Satin conversion 1.5 mm and more 0.6 mm and more * Corrects X and Y at the Corrects X and Y...
  • Page 19: Operation Panel

    2. Machine construction Operation panel Operation panel 1. Data set menu key 2. Color change setting key 3. Design edit key 4. Machine setting key 5. Frame setting key 6. Numerical key 7. Escape key 8. Clear key 9. Set key Data Ndl.
  • Page 20: Power Supply Box

    2. Machine construction Power supply box Power supply box 1. DC power supply connector 2. Power switch Front view 3. AC power supply connector Back face Floppy disk drive 1. Disk ejection button 2. Operation indicator lamp 3. USB connector JZ05...
  • Page 21: Main Specifications

    2. Machine construction Main specifications Main specifications CAUTION When using the machine deviating from contents of specifications of power supply and power consumption, trouble may occur. Spec. items Contents of specifications R. P. M. 120 - 1,200 rpm Embroidery space 360 * 500 mm The maximum number of revolutions is limited depending on frame setting...
  • Page 22: Basic Operation

    3. Basic operation Starting and stopping the machine ..........3-2 Handling of floppy disk drive............3-3 Program installation ............... 3-4 Operation flow up to start of embroidery ........3-8 Explanation on the screen ............. 3-9 Inspections before starting operation......... 3-16 JZ05...
  • Page 23: Starting And Stopping The Machine

    3. Basic operation Starting and stopping the machine Starting and stopping the machine 1. Power switch The power switch is located on the power supply box. To turn ON the power again, turn “OFF” the power switch first, and after two to three seconds turn it “ON”.
  • Page 24: Handling Of Floppy Disk Drive

    3. Basic operation Handling of floppy disk drive Handling of floppy disk drive CAUTION Do not put the floppy disk near magnets or a TV set. Do not expose the floppy disk to excessive heat, humidity, or direct sunlight. Do not place objects on the floppy disk. Do not stack floppy disks to store.
  • Page 25: Program Installation

    3. Basic operation Program installation Program installation When installing from personal computer Program installation includes main program, XY program and panel CAUTION program. They can be installed from personal computer or floppy disk. Perform this operation when setting up the machine or upgrading the When installing the panel program, design data and software.
  • Page 26 3. Basic operation Program installation Execute “Tejt_inst.exe”. “Tejt_inst.exe” is included in the floppy disk. Select the file to install. TEJT_INST Press "Open" to select the file to install. INSTALL SETTING Install File Name ( .bin) Panel Open A:\ panel11t.bin The program file is also included in the floppy disk.
  • Page 27 3. Basic operation Program installation Installation from floppy disk drive CAUTION Installation from a floppy disk will clear the design data and machine setting. Detach the switch cover Loosen the screw. Switch Turn ON DIP switches (DSW2 1 and DSW1 1). DSW2 DSW1 Set the program disk.
  • Page 28 3. Basic operation Program installation Select “INSTALL”. Select “INSTALL” using right and left ****** INSTALL ***** keys. 1.MAIN Frame 2.XY Position 3 PANEL Start installation. When installing plural programs, it is ****** INSTALL ***** possible to select plural installation 1.MAIN items by performing operations 5 and 2.XY 3 PANEL...
  • Page 29: Operation Flow Up To Start Of Embroidery

    3. Basic operation Operation flow up to start of embroidery Operation flow up to start of embroidery Turn ON the primary power supply. Set the serial cable. When inputting data from an external device Turn ON the power switch. ** TEJT2-C series ** ***** EMB START **** TAJIMA12.DST FRAME...
  • Page 30: Explanation On The Screen

    3. Basic operation Explanation on the screen Explanation on the screen The descriptions below are explanation for LCD screen displayed at each situation. When it is possible to change setting, the operation button on the panel is displayed. Select item to set Frame Frame Frame...
  • Page 31: Size

    3. Basic operation Explanation on the screen Data set menu: Press in the state of “EMB START” of MAIN screen. Data 1: Data input switch (PC:Personal computer/FD: Floppy) ***** DATA MENU **** 1 INPUT DATA 2.SELECT DATA Input from personal computer 3.DELETE DATA a: Label name b: Memory capacity...
  • Page 32: Rotate

    3. Basic operation Explanation on the screen 4: Input mode of memory design ***** DATA MENU **** 2.SELECT DATA 3.DELETE DATA 4 MEMORY MODE a: Mode selection (single/multi) Single: It is possible to perform embroidery without storing data in the memory **** MEMORY MODE *** Multi: Input data to memory...
  • Page 33 3. Basic operation Explanation on the screen Frame setting: Press in the state of “EMB START” of MAIN screen. Frame Setting 1: Manual frame travel speed (1-3) *** FRAME SETTING ** 2: Offset travel (automatic/manual) 1 MANUAL SPD 1 2.OFFSET AUTO 3: Origin return after completion of embroidery (automatic/manual) 3.ORIGIN RTN...
  • Page 34: Test Mode

    3. Basic operation Test mode A: Tie stitching (So: “To perform” at the start/S-: “Not to perform” at the start Eo: “To perform” at end of embroidery/E-: "Not to perform" at end of embroidery) ** MACHINE SETTING * B: Satin stitch (-: Without correction, 1 to 5: in increments of 0.1 mm) A TIE SET So Eo B.SATIN ADJ...
  • Page 35 3. Basic operation Test mode Main a:Angle of main shaft b:ATH setting ******* MAIN ******* SHAFT 107.5º o c:Needle bar number being used and angle TRIM NEEDLE No.1 Panel (1) Network setting ******* PANEL ****** (2) Maintenance information (1) NETWORK SETTING (2) MAINTENANCE (3) Memory test (3) MEMORY INITIAL...
  • Page 36 3. Basic operation Test mode Setting status of DIP switch 1 Setting status of DIP switch 2 **** BUZZER,LED **** Screen and button lamp will blink, and buzzer will sound. DIP SW1 11111110 DIP SW2 11111111 “o” will be displayed/not displayed every time the button is pressed since the function corresponds to each button of the operation panel.
  • Page 37: Inspections Before Starting Operation

    3. Basic operation Inspections before starting operation Inspections before starting operation Before embroidering, execute inspections of the following items. CAUTION When performing inspection before starting operation, be sure to turn OFF the power switch. If performing inspection with the power turned ON, it may cause injury.
  • Page 38: Data Set Menu

    4. DATA SET MENU Data input (FD) ................4-2 Data input (PC 1) ................4-4 Data input (PC 2) ................4-6 Select data ..................4-8 Delete data ..................4-9 Memory mode................4-10 Initial memory................4-11 Data JZ05...
  • Page 39: Data Input (Fd)

    4. DATA SET MENU Data input (FD) Data input (FD) Input design data from a floppy disk to the machine. The data of input design will be set. Data set means to make design data possible to be embroidered. Insert the floppy disk. Switch to “DATA MENU”.
  • Page 40 4. DATA SET MENU Data input (FD) *** COLOR CHANGE *** MODE AUTO 01/04:BC2 Completion The input data will be set. ***** EMB START **** BELL.DST 2451 01/04: C25 <D> JZ05...
  • Page 41: Data Input (Pc 1)

    4. DATA SET MENU Data input (PC 1) Data input (PC 1) The following explains how to receive design data sending from an external device that is connected with network to the machine. The input data of design will be set. Connect an external device and the machine using the cable.
  • Page 42 4. DATA SET MENU Data input (PC 1) Transmit design data from the external device. “Data” lamp will blink during data ***** PC INPUT **** transfer. NAME DATA-01 Data MEMORY 56897 ST Completion of data set When reading “DST”, the message **** EMB START **** will be displayed as shown below after DATA-01...
  • Page 43: Data Input (Pc 2)

    4. DATA SET MENU Data input (PC 2) Data input (PC 2) The following explains how to input design data of an external device that is connected with network while selecting it from the machine. The input data of design will be set. Connect an external device with the machine using the serial cable.
  • Page 44 4. DATA SET MENU Data input (PC 2) “Data” lamp will blink during data **** SELECT DATA *** transfer. D-01.DST STITCH 1932 ST Data MEMORY 257536 ST Completion of data set When reading “DST”, the message **** EMB START **** will be displayed as shown below after D-01 inputting design data.
  • Page 45: Select Data

    4. DATA SET MENU Select data Select data Set design data in the memory of the machine. Switch to “DATA MENU”. ***** EMB START **** TAJIMA12.DST 1027 Data 01/15: 23-456789A<D> Select “SELECT DATA”. ***** DATA MENU **** 1 INPUT DATA Frame Position 2.SELECT DATA...
  • Page 46: Delete Data

    4. DATA SET MENU Delete data Delete data Select design data in the memory of the machine to delete. Switch to "DATA MENU" When it is not possible to input design ***** EMB START **** data into the memory, delete TAJIMA12.DST unnecessary design data to assure 1027...
  • Page 47: Memory Mode

    4. DATA SET MENU Memory mode Memory mode This setting decides whether storing the design data into the memory or not when inputting design data. Switch to “DATA MENU”. **** EMB START **** TAJIMA12.DST 1027 Data 01/15: 23-456789A<D> Select “MEMORY MODE”. ***** DATA MENU **** 1 INPUT DATA Frame...
  • Page 48: Initial Memory

    4. DATA SET MENU Initial memory Initial memory This setting erases all design data stored in the memory of the machine. Switch to “DATA MENU”. **** EMB START **** TAJIMA12.DST 1027 Data 01/15: 23-456789A<D> Select “INITIAL MEMORY”. ***** DATA MENU **** 1 INPUT DATA Frame Position...
  • Page 49 4. DATA SET MENU Initial memory 4-12...
  • Page 50: Color Change

    5. COLOR CHANGE Input of needle bar step ..............5-2 Needle bar setting (Change of step) ..........5-3 Setting for temporary stop............. 5-4 Ndl. Bar Selection JZ05...
  • Page 51: Input Of Needle Bar Step

    5. COLOR CHANGE Input of needle bar step Input of needle bar step Set needle bar number to needle bar step. Switch to “COLOR CHANGE”. * * * * E M B S T A R T * * * * B E L L .
  • Page 52: Needle Bar Setting (Change Of Step)

    5. COLOR CHANGE Needle bar setting (Change of step) Needle bar setting (Change of step) Change needle bar number of needle bar step. Switch to “COLOR CHANGE”. * * * * E M B S T A R T * * * * T A J I M A 1 2 .
  • Page 53: Setting For Temporary Stop

    5. COLOR CHANGE Setting for temporary stop Setting for temporary stop This setting will cause embroidery to stop temporarily when color change is performed. Switch to “COLOR CHANGE”. * * * * E M B S T A R T * * * * T A J I M A 1 2 .
  • Page 54: Design Edit

    6. DESIGN EDIT Size....................6-2 Rotate ....................6-3 Mirror....................6-4 Repeat ....................6-5 Edit JZ05...
  • Page 55: Size

    6. Design edit Size Size This setting enlarges/reduces design of which data is set. Switch to “DESIGN EDIT”. For details of size, refer to outline of * * * * E M B S T A R T * * * * functions.
  • Page 56: Rotate

    6. Design edit Rotate Rotate This setting rotates design of which data is set. Switch to “DESIGN EDIT”. For details of rotation, refer to outline * * * * E M B S T A R T * * * * of functions.
  • Page 57: Mirror

    6. Design edit Mirror Mirror This setting reverses design of which data is set like mirror image. Switch to “DESIGN EDIT”. For details of mirror, refer to outline * * * * E M B S T A R T * * * * of functions.
  • Page 58: Repeat

    6. Design edit Repeat Repeat This setting repeatedly arranges design of which data is set. Switch to “DESIGN EDIT”. * * * * E M B S T A R T * * * * T A J I M A 1 2 . D S T 0 / 1 0 2 7 For details of repeat, refer to outline of Edit...
  • Page 59 6. Design edit Repeat Selection of space ** REPEAT SETTING ** P R I O R V E R T I C A L Frame X T I M E S Position Y T I M E S Setting for space Space: 0 to 255 mm ** REPEAT SETTING ** X T I M E S...
  • Page 60: Machine Setting

    7. MACHINE SETTING Screen ....................7-2 Thread breakage sensor ..............7-3 Preset halt..................7-4 Trim length..................7-5 Trim timing..................7-6 Jump conversion ................7-7 Automatic jump................7-8 A/S timing ..................7-9 The number of inching times............7-10 Tie stitching ................... 7-11 Satin adjustment ................
  • Page 61: Screen

    7. MACHINE SETTING Screen Screen This setting displays the stitch count/revolutions during embroidering. Switch to “MACHINE SETTING”. * * * * E M B S T A R T * * * * T A J I M A 1 2 . D S T 0 / 1 0 2 7 Machine Setting...
  • Page 62: Thread Breakage Sensor

    7. MACHINE SETTING Thread breakage sensor Thread breakage sensor This is the setting for thread breakage detection. Switch to “MACHINE SETTING”. * * * * E M B S T A R T * * * * T A J I M A 1 2 . D S T 0 / 1 0 2 7 Machine Setting...
  • Page 63: Preset Halt

    7. MACHINE SETTING Preset halt Preset halt This setting makes the machine halt automatically when the stitch count reaches the set value. Switch to “MACHINE SETTING”. * * * * E M B S T A R T * * * * T A J I M A 1 2 .
  • Page 64: Trim Length

    7. MACHINE SETTING Trim length Trim length Set the length of remaining thread when thread trimming is performed. Switch to “MACHINE SETTING”. * * * * E M B S T A R T * * * * T A J I M A 1 2 . D S T 0 / 1 0 2 7 Machine Setting...
  • Page 65: Trim Timing

    7. MACHINE SETTING Trim timing Trim timing Set timing to start thread trimming. Switch to “MACHINE SETTING”. * * * * E M B S T A R T * * * * T A J I M A 1 2 . D S T 0 / 1 0 2 7 Machine Setting...
  • Page 66: Jump Conversion

    7. MACHINE SETTING Jump conversion Jump conversion This setting converts consecutive jump stitches to frame stepping. Switch to “MACHINE SETTING”. * * * * E M B S T A R T * * * * T A J I M A 1 2 . D S T 0 / 1 0 2 7 Machine Setting...
  • Page 67: Automatic Jump

    7. MACHINE SETTING Automatic jump Automatic jump This setting converts longer stitches than the setting value to automatic jump. Switch to “MACHINE SETTING”. * * * * E M B S T A R T * * * * T A J I M A 1 2 . D S T 0 / 1 0 2 7 Machine Setting...
  • Page 68: A/S Timing

    7. MACHINE SETTING A/S timing A/S timing This setting sets timing when the embroidery frame starts to move. Switch to "MACHINE SETTING" * * * * E M B S T A R T * * * * T A J I M A 1 2 . D S T 0 / 1 0 2 7 Machine Setting...
  • Page 69: The Number Of Inching Times

    7. MACHINE SETTING The number of inching times The number of inching times Set the number of inching times after thread trimming. Switch to “MACHINE SETTING”. When starting the machine manually * * * * E M B S T A R T * * * * after stopping the machine manually, T A J I M A 1 2 .
  • Page 70: Tie Stitching

    7. MACHINE SETTING Tie stitching Tie stitching This is the setting for tie stitching when starting and/or ending embroidery. Switch to “MACHINE SETTING”. Tie stitching goes and returns in 0.8 * * * * E M B S T A R T * * * * T A J I M A 1 2 .
  • Page 71: Satin Adjustment

    7. MACHINE SETTING Satin adjustment Satin adjustment This setting corrects satin stitch length. Switch to “MACHINE SETTING”. * * * * E M B S T A R T * * * * T A J I M A 1 2 . D S T 0 / 1 0 2 7 Machine Setting...
  • Page 72: Boring

    7. MACHINE SETTING Boring Boring This is the setting for boring device. Switch to “MACHINE SETTING”. Not available to use in 1-needle * * * * E M B S T A R T * * * * machine. T A J I M A 1 2 . D S T 0 / 1 0 2 7 Machine Setting...
  • Page 73: Cording

    7. MACHINE SETTING Cording Cording This is the setting for cording. Switch to “MACHINE SETTING”. Not available to use in 1-needle * * * * E M B S T A R T * * * * machine. T A J I M A 1 2 . D S T 0 / 1 0 2 7 Machine Setting...
  • Page 74: Sequin

    7. MACHINE SETTING Sequin Sequin This is a setting for sequin device. CAUTION When performing this operation, do not have your hands or face access to the vicinity of sequin device. You could be injured by the moving device. Switch to “MACHINE SETTING”. Not available to use in 1-needle * * * * E M B S T A R T * * * * machine.
  • Page 75 7. MACHINE SETTING Sequin Switching of item to set * * * * * * S E Q U I N * * * * * * U P / D O W N U < > D Frame S E Q U I N L 6 .
  • Page 76: Trace

    8. FRAME SETTING Frame speed..................8-2 Offset....................8-3 Origin return ..................8-4 Frame mode..................8-5 Initial (origin search)............... 8-6 Trace....................8-7 Frame Setting JZ05...
  • Page 77: Frame Setting

    8. FRAME SETTING Frame speed Frame speed This setting sets speed when the frame moves. Switch to “FRAME SETTING”. Corresponding movement **** EMB START **** Manual frame travel, origin search, TAJIMA12.DST origin return, trace, offset 1027 Frame Setting 01/15: 23456789AB<D> Select setting value.
  • Page 78: Offset

    8. FRAME SETTING Offset Offset This setting makes the frame move to offset position automatically/manually. Switch to “FRAME SETTING”. Set position of offset by manual offset **** EMB START **** operation. TAJIMA12.DST Offset (setting for position)=> p.9-4 1027 Frame Setting 01/15: 23456789AB<D>...
  • Page 79: Origin Return

    8. FRAME SETTING Origin return Origin return This setting makes the frame move to the design start position manually/automatically. Switch to “FRAME SETTING”. **** EMB START **** Origin return TAJIMA12.DST 1027 Frame Setting 01/15: 23456789AB<D> Design end position Design start position Select origin return.
  • Page 80: Frame Mode

    8. FRAME SETTING Frame mode Frame mode Set the embroidery frame to flat frame/cap frame/cylindrical frame/border frame. Switch to “FRAME SETTING”. **** EMB START **** TAJIMA12.DST 1027 Frame Setting 01/15: 23456789AB<D> Switching of item to be displayed *** FRAME SETTING ** 1 MANUAL SPD Frame Position...
  • Page 81: Initial (Origin Search)

    8. FRAME SETTING Initial (origin search) Initial (origin search) This setting performs origin search at turning on the power to return the frame to the position where the power was shut off. Switch to “FRAME SETTING”. “Initial” operation searches the center **** EMB START **** of the embroidery frame.
  • Page 82: Trace

    8. FRAME SETTING Trace Trace This setting sets frame travel mode when the machine performs tracing. Switch to “FRAME SETTING”. The frame moves along a square/con- **** EMB START **** tour of the embroidery range of design TAJIMA12.DST before the machine performs embroi- 1027 dery.
  • Page 83: Trace

    8. FRAME SETTING Trace...
  • Page 84: Manual Operation

    9. Manual operation Manual origin return ............... 9-2 Trace....................9-3 Offset (setting for position)............9-4 Offset (change of position) ............9-5 Offset (frame travel)................ 9-6 Manual Thread Trimming ............... 9-7 Frame back/forward (feed unit) ............. 9-8 Frame back/forward (feed by n-stitches)........9-9 Frame forward ................
  • Page 85: Manual Origin Return

    9. Manual operation Manual origin return Manual origin return Return the embroidery frame to design start position. CAUTION When performing this operation, do not put your hands under the needle or on the machine table. If your hands are under the needle or on the machine table, you may be injured by the needle or the moving frame.
  • Page 86: Trace

    9. Manual operation Trace Trace Move the embroidery frame along the embroidery range of design data. CAUTION Square Contour When performing this operation, do not put your hands under the needle or on the machine table. If your hands are under the needle or on the machine table, you may be injured by the needle or the moving frame.
  • Page 87: Offset (Setting For Position)

    9. Manual operation Offset (setting for position) Offset (setting for position) Set offset position. CAUTION When performing this operation, do not put your hands under the needle or on the machine table. If your hands are under the needle or on the machine table, you may be injured by the needle or the moving frame.
  • Page 88: Offset (Change Of Position)

    9. Manual operation Offset (change of position) Offset (change of position) Change offset position. CAUTION When performing this operation, do not put your hands under the needle or on the machine table. If your hands are under the needle or on the machine table, you may be injured by the needle or the moving frame.
  • Page 89: Offset (Frame Travel)

    9. Manual operation Offset (frame travel) Offset (frame travel) This operation moves the frame to offset position/the current position. CAUTION When performing this operation, do not put your hands under the needle or on the machine table. If your hands are under the needle or on the machine table, you may be injured by the needle or the moving frame.
  • Page 90: Manual Thread Trimming

    9. Manual operation Manual Thread Trimming Manual Thread Trimming Perform thread trimming. CAUTION When performing this operation, do not put your hands under the needle or on the machine table. If your hands are under the needle or on the machine table, you may be injured by the needle or the moving frame.
  • Page 91: Frame Back/Forward (Feed Unit)

    9. Manual operation Frame back/forward (feed unit) Frame back/forward (feed unit) This operation performs frame back/forward by set feed unit. CAUTION When performing this operation, do not put your hands under the needle or on the machine table. If your hands are under the needle or on the machine table, you may be injured by the needle or the moving frame.
  • Page 92: Frame Back/Forward (Feed By N-Stitches)

    9. Manual operation Frame back/forward (feed by n-stitches) Frame back/forward (feed by n-stitches) This operation performs frame back/forward by input stitch count. CAUTION When performing this operation, do not put your hands under the needle or on the machine table. If your hands are under the needle or on the machine table, you may be injured by the needle or the moving frame.
  • Page 93: Frame Forward

    9. Manual operation Frame forward Frame forward The machine will perform frame forward. CAUTION When performing this operation, do not put your hands under the needle or on the machine table. If your hands are under the needle or on the machine table, you may be injured by the needle or the moving frame.
  • Page 94: Frame Back

    9. Manual operation Frame back Frame back The machine will perform frame back. CAUTION When performing this operation, do not put your hands under the needle or on the machine table. If your hands are under the needle or on the machine table, you may be injured by the needle or the moving frame.
  • Page 95 9. Manual operation Frame back 9-12...
  • Page 96: 10. Outline Of Functions

    10. Outline of functions Rotate ..................... 10-2 Mirror....................10-2 Size....................10-3 Repeat .................... 10-3 Offset....................10-4 Satin adjustment ................10-6 Trace....................10-6 JZ05...
  • Page 97: Rotate

    10. Outline of functions Rotate Rotate This function rotates design of which data has been set. The design is rotated centering the design start position. Unit of rotation: 90° [Example: 90° rotation] Original embroidery Original embroidery design design Design start position Mirror This function reverses design of which data has been set.
  • Page 98: Size

    10. Outline of functions Size Size This function enlarges/reduces design of which data has been set. It is possible to change scale ratio within a range of 80 to 120%. Unit of scaling: 1% [Example: 120%] Even if a size of design data changes, the start position of design will remain unchanged.
  • Page 99: Offset

    10. Outline of functions Offset Offset This function makes the frame move to the position set by offset, and return the frame to the original position after working. Offset includes manual/automatic setting (frame setting). 1. Manual Offset Offset position Pressing “OFFSET” at machine stop will cause the frame to move to the offset position. Pressing the “OFFSET”...
  • Page 100 10. Outline of functions Offset 2. Automatic offset Offset position This setting makes the frame move to the offset position automatically when embroidery is finished if offset position is set and offset of frame setting is set to auto. End position [Example: Exchange of frame] embroidery (1) Embroidery is finished...
  • Page 101: Satin Adjustment

    10. Outline of functions Satin adjustment Satin adjustment This function expands satin stitch length. Correcting value Correcting value To expand satin stitch length, set satin adjustment of machine setting. Setting value: Off, 1 Stitches of 1.5 mm or longer will be corrected according to setting value. In case of stitches less than 1.5 mm, correcting value will be smaller.
  • Page 102: 11. Troubleshooting And Maintenance

    11. TROUBLESHOOTING AND MAINTENANCE When the machine is stopped during operation ..11-2 When trouble occurs ............ 11-4 Daily Maintenance ............11-5 JZ05...
  • Page 103: When The Machine Is Stopped During Operation

    11. TROUBLESHOOTING AND MAINTENANCE When the machine is stopped during operation When the machine is stopped during operation There are two main machine stop factors: one is stop by occurrence of error and * * * * * E M B P A U S E * * * * another is stop by normal stop factor.
  • Page 104: Troubleshooting And Maintenance

    11. TROUBLESHOOTING AND MAINTENANCE When the machine is stopped during operation 2. Maintenance stop Maintenance stop is a stop to perform maintenance. It is not a stop by error. The message is displayed when embroidery starts (pressing the start button). * * M A I N T .
  • Page 105: When Trouble Occurs

    11. TROUBLESHOOTING AND MAINTENANCE When trouble occurs When trouble occurs CAUTION Adjustment includes some complicated works. Consult your local distributor before working. Examples for causes and adjustments when trouble(s) occur are described below. Cause Adjust Loose or broken belts Adjust the belt tension or replace the belt. Machine Needle position signal, NOT detected.
  • Page 106: Dailymaintenance

    11. TROUBLESHOOTING AND MAINTENANCE Daily Maintenance Daily Maintenance 1. Warning and cautions WARNING To prevent accidents resulting in injury or death and physical damage, the following must be observed when performing daily maintenance (cleaning, lubrication, greasing, and/or inspection). The maintenance operations must be performed by properly trained personnel. When restarting the machine after maintenance operation, attach all covers etc.
  • Page 107 11. TROUBLESHOOTING AND MAINTENANCE Daily Maintenance 2. Cleaning WARNING Before starting cleaning of the machine, be sure to disconnect the primary power to the machine and wait for four minutes. You could sustain electric shock or injury due to being entan- gled by the machine.
  • Page 108 11. TROUBLESHOOTING AND MAINTENANCE Daily Maintenance 3. Lubrication WARNING During machine lubrication, turn OFF the power switch. You could sustain severe injuries due to being entangled by moving machine units. CAUTION Keep the lubrication cycles as shown below. Deviated lubrication cycles could cause thread breakage.
  • Page 109 11. TROUBLESHOOTING AND MAINTENANCE Daily Maintenance 4. Greasing WARNING During machine greasing, turn OFF the power switch. You could sustain severe injuries due to being entangles by moving machine units. CAUTION Please contact the distributor for further information about greasing. Be sure to use the recommended commodity (mineral oil-based lithium grease) or the equivalent.
  • Page 110 11. TROUBLESHOOTING AND MAINTENANCE Daily Maintenance 5. Inspections WARNING During machine inspection, turn OFF the primary power supply. (Before disconnecting the pri- mary power supply, turn OFF the power switch.) You could sustain severe injuries due to being entangled by moving machine units. Inspection Point Contents Cycle...
  • Page 111 11. TROUBLESHOOTING AND MAINTENANCE Daily Maintenance 11-10...
  • Page 112: 12. Electro-Component Parts

    12. Electro-component parts Power supply box ................. 12-2 Panel CPU card ................12-2 Controller card ................12-3 Main shaft power card ..............12-3 Driver card ..................12-3 Layout Drawing of Electrical Parts..........12-4 Layout Drawing of Electrical Parts (1-Needle Machine) .... 12-5 Electrical System Diagram............
  • Page 113: Power Supply Box

    12. Electro-component parts Power supply box CAUTION Do not block wind flow of the cooling fan. Inside of the box will overheat to lead to breakdown. Power supply box 1: Cooling fan 2: DC power supply 3: Glass tube fuse (250 V/6.3 A) for AC power supply 4: Glass tube fuse (250 V/8 A) for AC power supply Panel CPU card 5: DIP switch...
  • Page 114: Controller Card

    12. Electro-component parts Controller card When you take off the cover, also disconnect the power supply harness from the controller card that is located at the cover. Driver card Main shaft power card Controller card Controller card 1: DIP switch Main shaft power card Driver card 2: DIP switch...
  • Page 115: Layout Drawing Of Electrical Parts

    12. Electro-component parts Layout Drawing of Electrical Parts Layout Drawing of Electrical Parts Color change motor Console 2 card TC Sensor card Operation panel Upper Thread holding motor Emergency Jump motor stop switch X-axis motor Controller card Main shaft power card Y-axis motor Driver card ATH motor...
  • Page 116: Layout Drawing Of Electrical Parts (1-Needle Machine)

    12. Electro-component parts Layout Drawing of Electrical Parts (1-Needle Machine) Layout Drawing of Electrical Parts (1-Needle Machine) Console 2 card Operation panel Jump motor Emergency stop switch Solenoid X-axis motor Controller card Main shaft power card Y-axis motor Driver card ATH motor ATH Sensor card Power supply box...
  • Page 117: Electrical System Diagram

    12. Electro-component parts Electrical System Diagram Electrical System Diagram 1-needle machine uses thread wipe solenoid instead of thread holding solenoid and it does not have color change motor and potentiometer. Operation panel Character Speed Emergency stop Display area Controller TC Sensor card Switch panel button Color change potentiometer...
  • Page 118 1st Edition May, 2006 Manufactured by: Tokai Industrial Sewing Machine Co., Ltd. NO.1800, Ushiyama-cho, Kasugai, Aichi-pre., 486-0901, Japan Telephone:568-33-1161 Fax:568-33-1191 Distributed by: Tajima Industries Ltd. 19-22, Shirakabe, 3-chome, Higashi-ku, Nagoya, 461-0011, Japan Telephone:52-932-3444 Fax:52-932-2457 Authorized Distributor: Copy, reprint, or reform of a part or whole of this manual without permission is prohibited.

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