TAJIMA TMCR-VF User Manual
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TAJIMA TMCR-VF User Manual

TAJIMA TMCR-VF User Manual

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USER'S MANUAL
1.To turn ON the power .................................. 42
5.To decide an embroidery mode ................... 54
6.Items to check ............................................. 56
7.To move frame to start position ................... 58
8.To start embroidering................................... 61
TMCR-VF
A video can be played on PDF.
When the following title is pressed, it will
jump to a video page.
To thread
How to lubricate presser foot shaft
Original Instructions
M-CR-04-E
(2017.05)

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  • Page 1: Table Of Contents

    USER’S MANUAL TMCR-VF 1.To turn ON the power ........42 A video can be played on PDF. When the following title is pressed, it will 2.Preparation before embroidering....42 jump to a video page. 3.To input design to machine memory.... 46 To thread 4.To decide embroidery design (Data Setting) 52...

  • Page 2: Safety Precautions

    This manual may contain discrepancies in detailed specifications as compared with the actual production model. If you have any questions about this manual, consult your TAJIMA distributor. We believe that "BASICS TAJIMA EMBROIDERY MACHINES" and "MACHINE SETUP INSTRUCTIONS" are useful to deepen your knowledge about this product.
  • Page 3 Functional Limit Level (Operation Level) Various types of machine operations are controlled by each functional limit level. This functional limit level will limit some operation and it has the purpose to protect designs from taking out unnecessarily or prevent incorrect parameter setting. Functional Limit Level "1"...
  • Page 4 Table of contents Chapter 1 Items that must be followed carefully To use this machine safely ....................... 2 Warning ..........................2 1-1. Caution ..........................4 1-2. Warning labels..........................6 Checking before starting operation....................8 Chapter 2 Name and way to use of each part Name of each part ..........................
  • Page 5 Table of contents Chapter 4 How to operate To turn ON the power ........................42 Preparation before embroidering ....................42 To set fabric ......................... 42 2-1. To thread ..........................43 2-2. To input design to machine memory....................46 To input design in USB memory to machine memory ............46 3-1.
  • Page 6 Table of contents To move frame by inputing value (Input value for Frame Travel)........73 3-5. To make machine memorize frame origin (Absolute origin search) ........75 3-6. To resume operation when power is shut off (Power resume) ..........76 3-7.
  • Page 7 Table of contents Chapter 7 Convenient functions To move the frame to the position registered ................108 To move the frame automatically at the start and the end of embroidery 1-1. (Automatic Offset)......................108 To delete frame position registered (Automatic offset deletion) ........110 1-2.
  • Page 8 Table of contents Chapter 8 Optional device Sequin Device ..........................140 To raise/lower all the Sequin devices of all heads at the same time ......... 140 1-1. To raise/lower Sequin devices individually ................ 141 1-2. To perform Color Change manually .................. 142 1-3.
  • Page 9 Table of contents 14 Halt before F.B./inching ..................... 159 15 R.P.M. limit by needle position .................. 160 16 Presser foot lower dead point ..................160 17 Presser foot stroke..................... 161 18 Presser foot timing..................... 162 19 Presser foot stroke mode................... 163 20 Presser foot F.B.
  • Page 10 Table of contents 1 Speed change data ....................185 2 Low speed r.p.m. / Low speed code r.p.m. (Input of a password is necessary)..185 3 Start/ATH inching r.p.m. (Input of a password is necessary) ........186 [72 Stitch Compensation] ....................186 1 Backlash (X) (Input of a password is necessary) ............
  • Page 11 Table of contents 2 Functional limit level ....................200 [85 Machine adjustment] ....................201 1 Date and time (Input of a password is necessary) ............ 201 2 Total number of thread breakage (Input of the password is necessary) ....201 3 Error stack (Input of a password is necessary) ............
  • Page 12 Table of contents Chapter 10 Outline of functions Condition data ..........................220 Offset Frame Travel........................222 Automatic Offset ........................ 222 2-1. Automatic free-setting offset....................223 2-2. Auto Color Change Offset ....................224 2-3. Trace ............................225 FS mode ............................226 Sewing comparison ......................
  • Page 13 Table of contents Chapter 11 Troubleshooting, maintenance Troubleshooting ..........................242 Stop factor (Code No.)....................... 242 1-1. When the machine does not sew well ................249 1-2. Maintenance ..........................251 Cleaning..........................252 2-1. Lubrication ......................... 257 2-2. Greasing ..........................260 2-3. Inspection ..........................
  • Page 14 What do you want to do from now ? Handling of each section I want to release the lock of the emergency stop switch. →Refer to "2-2. Emergency stop switch" of page 12. I want to change the frame travel speed. →Refer to "7-1.
  • Page 15 What do you want to do from now ? I want to embroider repeatedly. (11) →Refer to "3. To embroider design repeatedly (Repeat)" of page 118. (12) I want to change the stroke and the lower dead point of the presser foot. →Refer to "5-2.
  • Page 16 What do you want to do from now ? I want to return the frame to the start position in the middle of embroidering. →Refer to "3-3. To return frame to the start position (Start position return)" of page 72. I want to return the frame to registered position in the middle of embroidering.
  • Page 17 What do you want to do from now ?
  • Page 18 Chapter 1 Items that must be followed carefully 1. To use this machine safely ............2 2. Warning labels ................6 3. Checking before starting operation..........8 TP04...

  • Page 19: To Use This Machine Safely

    To use this machine safely Chapter 1 To use this machine safely Warning 1-1. WARNING This machine is designed for industrial use. Use this machine for semi- or finished textile products and similar materials. Using the machine for other purposes must be avoided. Do not stand on the machine.
  • Page 20 To use this machine safely Chapter 1 WARNING Do not damage, modify or heat the power or other cables. Do not exert undue force to them, either. Otherwise the cables will be damaged causing fire and electric shock. Insert the power cable plug fully. If a metallic part etc. touches an electrode in the plug, it may cause fire and/or electric shock.
  • Page 21 To use this machine safely Chapter 1 Caution 1-2. CAUTION Use the machine with about 70% of the maximum speed as "Operation for total fitting" for about one week after installing this machine. By performing operation for total fitting, life of the machine will become longer, which will be useful to avoid unexpected troubles.
  • Page 22 To use this machine safely Chapter 1 CAUTION Control the operation noise in the environment. This machine is designed to reduce noise during operation. To improve the sound insulation performance in a factory still more, use the interior finish materials which show high sound insulating performance for the walls, ceiling, and floor of the factory.

  • Page 23: Warning Labels

    Do not detach the warning label nor make them illegible by painting, etc. If the warning label is missed or damaged, contact your TAJIMA distributor. There could be danger of burning, death or severe injury due to electric shock. Persons except the service personnel designated by Tajima should not open the covers.
  • Page 24 Warning labels Chapter 1 [Front view] [Side view] [Rear view] TP04...
  • Page 25 Checking before starting operation Chapter 1 Checking before starting operation Before starting work, execute inspection (including cleaning, lubrication) of each part. Spot Check Covers Covers might be attached incorrectly. The thread might be passed incorrectly to each part.(→p.43) Upper thread The tension might be inadequate.
  • Page 26 Chapter 2 Name and way to use of each part 1. Name of each part ..............10 2. How to use each part..............11 3. Tension base ................21 4. Functions that must be used practically ........28 SQ11...

  • Page 27: Name Of Each Part

    Name of each part Chapter 2 Name of each part 1. Thread course 2. Spec. plate 3. Power switch(→p.11) 4. LAN port(→p.20) 5. Emergency stop switch(→p.12) 6. Operation panel(→p.19) 7. Color change system 8. Table lid 9. Border frame 10. Rotary hook base 11.

  • Page 28: Power Switch

    How to use each part Chapter 2 How to use each part Power switch 2-1. When turning ON the power, set the power switch to "ON". When turning OFF the power, set this switch to "OFF". If the emergency stop switch is pressed or the power is shut off during operation, the power switch will be positioned at the middle.

  • Page 29: Emergency Stop Switch

    How to use each part Chapter 2 Emergency stop switch 2-2. CAUTION When performing this operation, do not put your hands, etc. on the table. Moving the frame could injure you. The emergency stop switch is equipped as a measure for safety. Pressing this switch during operation will turn OFF the power and stop the machine.
  • Page 30 How to use each part Chapter 2 The power switch is set to "Middle position". Turn "OFF" → "ON" the power switch. At this moment, wait for 30 seconds or more. After the electricity is connected and the power starts up, press icon G. Code No.2E3 will be reset. Code 2E3-03F1 Power failure during operation...
  • Page 31 How to use each part Chapter 2 Bar switch 2-3. CAUTION Before starting the machine, pay enough attention to the surrounding safety. Moving needle bar and/or frame could injure you. Bar switch Stop Start During stop Move the bar switch to the right and release it Operation starts.
  • Page 32 How to use each part Chapter 2 Move the bar switch to the left according to the chart below. CAUTION When performing this operation, do not put your hands, etc. on the table. Moving the frame could injure you. The head with thread breakage will lower its presser foot and the frame will return stitch by stitch up to 10 stitches.
  • Page 33 How to use each part Chapter 2 b.You want to advance the frame. To advance the frame: This function makes the frame move to the direction which stitches advance with the needle bar stopped. Check if the current setting is Frame Forward (to advance the frame).(→p.31) Move the bar switch to the left according to the chart below.
  • Page 34 How to use each part Chapter 2 Table offset switch 2-4. This operation facilitates threading by moving the frame to the rear (table offset position) at thread breakage. This switch is supported to some model only and equipped under the table. When you want to change the table offset position, refer to the detail page.(→p.175) Stop switch Start switch...
  • Page 35 How to use each part Chapter 2 CAUTION When performing this operation, do not put your hands, etc. on the table. Moving the frame could injure you. Occurrence of thread breakage The frame movement differs depending on the way of pressing the table offset switch.(a, b in the chart below) a.Press the table offset switch and release it the frame will move to the table offset position.

  • Page 36: Operation Panel

    How to use each part Chapter 2 Operation panel 2-5. Touch panel USB port Frame Travel key(→p.58) USB port 2-6. USB port USB memory UO02...
  • Page 37 3. When the software of the machine is upgraded Some type and/or capacity of the USB memory could not be used for this machine. In this case, buy the USB memory recommended by Tajima. For details, consult the distributor. CAUTION Do not turn ON the machine power with the USB memory connected to the operation panel.

  • Page 38: Tension Base

    Tension base Chapter 2 Tension base Left LED Right LED E switch A switch F switch B switch G switch C switch (Not used) H switch D switch Right and left LED 3-1. Lit in light blue Light blue Light blue It is ready to change to the main screen after turning ON the power.
  • Page 39 Tension base Chapter 2 Unlit The needle bar is suspended. Lit in orange Orange Perform forced return stitches at the beginning of the next sewing. Left LED 3-3. Lit in blue Blue If the frame is moved manually while the machine is stopping in the middle of embroidery, the left LED at all heads will be lit in blue.(→p.28) Blinking in yellow Yellow...
  • Page 40 Tension base Chapter 2 Direct command switch 3-4. A switch Every time pressing A switch will change the color of the LED lamp. Green After returning the frame, do not perform repair stitches at Green: the next start of machine. After returning the frame, perform repair stitches at the next Red: start of machine.
  • Page 41 Tension base Chapter 2 c.When you want to perform forced return stitches at the beginning of the next sewing at the head where repair stitches are selected to perform (LED lamp lit in red), press A switch one time. In case of plural heads where repair stitches are selected to perform, press A switch at any one of these heads.
  • Page 42 Tension base Chapter 2 C switch This switch will raise the presser foot locating at Frame Back position or lower dead point. This operation is available only when the right LED is lit. To raise or lower presser foots at all heads at the same time, refer to the detail page.(→p.79) C switch Condition of presser foot Retractable position...
  • Page 43 Tension base Chapter 2 E switch This switch will switch Frame Back (to return the frame) or Frame Forward (to advance the frame). This operation is available only when the right LED is lit. E switch Lighting condition of lamp Return the frame.
  • Page 44 Tension base Chapter 2 Items to notice when attaching tension base cover 3-5. CAUTION When attaching the tension base cover, pull out the harness so that the mark tube comes out. Otherwise, the tension base card could be damaged. Tension base cover The tension base cover is detached.
  • Page 45 Functions that must be used practically Chapter 2 Functions that must be used practically To notify the operator that the position of the frame is misaligned 4-1. If the frame is moved by the following operations at stop of the machine in the middle of embroidery, left LED at tension bases of all heads will be lit in blue.
  • Page 46 Chapter 3 Screen 1. Basic screen ................30 2. Input operation................39 QS04...
  • Page 47 Basic screen Chapter 3 Basic screen Main screen (Screen 1010) 1-1. When the power is turned ON, the following screen will appear. From this screen, setting or operation will be started. 1. Screen number (1010) 2. Stop factor (It will be displayed during stop of the machine.) 3.
  • Page 48 Basic screen Chapter 3 13. Current setting value of FB (Return the frame) / FF (Advance the frame) 14. Manual color change screen(→p.70) Numbers indicate the current needle bar 15. Manual operation screen(→p.69) 16. Current number of stitches 17. Setting item screen(→p.147) 18.
  • Page 49 Basic screen Chapter 3 Design selection screen (Screen 2000) 1-2. Select a design in the machine memory and perform the edit of design, the change of needle bar order, and setting of repeat. 1. Screen number (2000) 2. Design data stored in the machine memory Screen 1010 Screen 2000 3.
  • Page 50 Saving format of design T: TAJIMA format (DST) 13. Switch the screen to the next page or the previous page. T2: TAJIMA binary format (TBF) T3: TAJIMA integrated file (TCF) 14. If the folder is selected, return the upper level of folder.
  • Page 51 G0003.CT0 Color Change Sequence, Start Position G0003.DGF Image data T2 (TBF) G0003.TBF Stitch data of TAJIMA binary format T (DST) G0003.DST Stitch data of TAJIMA ternary format [1] T3 design is unified by following four files. (TAJIMA binary format) (Condition data) (Thumbnail data) (Presser foot setting, etc.)
  • Page 52 Basic screen Chapter 3 Presser foot preset saving screen 1-4. This screen will save the setting value (described below) of the presser foot for each design.(→p.80) Presser foot lower dead point Presser foot stroke mode Presser foot stroke Presser foot timing Presser foot F.B.
  • Page 53 Basic screen Chapter 3 Data set screen 1-5. Select the design and enable to embroider. (Data set) Screen 1010 Design Free space 1. Setting for scaling up/down of design Data conversion X 120% Y 120% 0° 2. Setting of repeat Repeat Start position 3.
  • Page 54 Basic screen Chapter 3 Needle bar selection screen (Screen 2010) 1-6. Perform general settings about needle bar. 1. Screen number (2010) 2. Design being selected Screen 2010 Screen 1010 3. Red frame indication of the step Step that sewing condition was set at "Step unit setting"...
  • Page 55 Basic screen Chapter 3 When selecting the head group, the following display will appear. An example that "4H" is selected 1. Head group (p.135p.231) 2H, 3H, 4H, TE2H, selected head 2. Head Offset 3. Needle bar step 4. Head to embroider 5.

  • Page 56: Input Operation

    Switching of code To input character 2-2. When inputting the character, select the character icon, and press icon G. witching of large letter/small letter Cursor movement Design name: W-TAJIMA To return to previous screen Write file name. G001_TAJIMA_WORLD Delete Character icon Icon G If there is a design with the same name in USB memory, it will be overwritten and saved.
  • Page 57 Input operation Chapter 3...
  • Page 58 Chapter 4 How to operate 1. To turn ON the power ............... 42 2. Preparation before embroidering..........42 3. To input design to machine memory......... 46 4. To decide embroidery design (Data Setting) ......52 5. To decide an embroidery mode ..........54 6.

  • Page 59: To Turn On The Power

    To turn ON the power Chapter 4 To turn ON the power CAUTION Do not turn ON the machine power with the USB memory connected to the operation panel. The system sometimes may not start up. When the power starts up, after the screen of software version displays, the main screen will appear. From this screen, setting or operation will be started.

  • Page 60: To Thread

    Preparation before embroidering Chapter 4 To thread 2-2. If the thread does not pass to each section correctly, it could cause trouble such as the deterioration of embroidery or the thread breakage, etc. Pass the thread correctly referring to the figure below. Place the thread cone on the thread stand blade.
  • Page 61 Preparation before embroidering Chapter 4 Put the thread into the groove of the tension stud. (Indicated by an arrow) To perform threading through the spiral tube, use the threader (accessory). Threading through spiral tube Groove Threading Spiral tube Groove SQ11...
  • Page 62 Preparation before embroidering Chapter 4 It is possible to perform threading easily by just hooking the thread here. (One-touch middle thread It is possible to adjust the stroke of guide) the thread take-up spring.(→ p.263) After threading, adjust the thread tension. For the detail, refer to the separate manual "BASICS".

  • Page 63: To Input Design To Machine Memory

    Icon A Icon B 1st design 2nd design Regarding the screen 3100 of the left figure, refer to the detail page.(→p.33) 56789 56789 W-TAJIMA W-TAJIMA stitch: 153 stitch: 153 If this icon is pressed, all designs will be selected. 56789 W-TAJIMA...

  • Page 64: To Input Design In Personal Computer To Machine Memory

    To input design to machine memory Chapter 4 To set When the numbers of designs exceed the maximum memory 56789 W-TAJIMA capacity or the machine memory stitch: 153 capacity is not enough, the code No. 56789 W-TAJIMA 2BA will be displayed.
  • Page 65 To input design to machine memory Chapter 4 Turn ON the power of the personal computer, and start up DG/ML by Pulse. Turn ON the machine power, and set "1 Network" to "DG/ML[V1]".(→p.196) Icon A Icon C For DG/ML by Pulse, the icons below will appear.

  • Page 66: To Input Design In Personal Computer To Machine Memory (Using A Bar Code Reader)

    To input design to machine memory Chapter 4 To input design in personal computer to machine memory (Using a bar code reader) 3-3. Select the design (saved in DG/ML by Pulse) by the bar code reader and input it to the machine memory. Regarding the bar code reader, prepare a commercial item.
  • Page 67 To input design to machine memory Chapter 4 Read the bar code by using the bar code reader. The bar code can be read also from the following Bar codes can be printed by using the print screen. function of DG/ML by Pulse. Screen 2000 In addition, bar code can be read also from the following screens.
  • Page 68 To input design to machine memory Chapter 4 If the bar code of the design to be embroidered next is read during machine operation, the preread design will be set at the end of the current embroidery design and then a yellow bar will be displayed. (Pre-reading of the next design) Yellow bar When performing the following operation, the yellow key will disappear.

  • Page 69: To Decide Embroidery Design (Data Setting)

    To decide embroidery design (Data Setting) Chapter 4 To decide embroidery design (Data Setting) CAUTION When performing this operation, do not put your hands, etc. on the table. Moving the frame could injure you. [How to operate] Example: Select one design from designs saved in the machine memory. Icon A Embroidery design To set...
  • Page 70 To decide embroidery design (Data Setting) Chapter 4 When some message is written for the design (****.TCF), the following screen will be displayed. To write some message into the design (****.TCF), DG15 by Pulse or later version is necessary. Display after data set Message S abcdefgh Message S...

  • Page 71: To Decide An Embroidery Mode

    To decide an embroidery mode Chapter 4 To decide an embroidery mode To perform color change and start operation automatically 5-1. According to usage order of needle bars, set "To perform" / "Not to perform" Color Change automatically. To sew with single color irrespective of using order, set "Auto Color Change" to "No". If "No" is selected at "Auto Color Change", it is not possible to set "Auto start"...
  • Page 72 To decide an embroidery mode Chapter 4 [How to operate] Example: Set step 1 to needle bar No.4 and step 2 to needle bar No.6. Icon A Design Icon E Step 1, needle No.4 Step 2, needle No. 6 Regarding the screen 2010 of the left figure, refer to the detail page.(→...

  • Page 73: Items To Check

    Items to check Chapter 4 Items to check To check size of design and setting contents 6-1. Main screen (1010) 1. Scale ratio of design (Horizontal) 1020 2. Scale ratio of design (Vertical) 3. Rotating angle of design 4. Reverse of design :Not to perform To perform 5.

  • Page 74: To Check The Heads To Be Used

    Items to check Chapter 4 To check the heads to be used 6-2. Check if the right LED of the head to embroider lights up in green. When the right LED of the head to embroider is unlit, press A switch. The right LED at the head will lights up in green. Right LED A switch To decide maximum speed...

  • Page 75: To Move Frame To Start Position

    To move frame to start position Chapter 4 To move frame to start position To move frame 7-1. Perform this operation when moving the frame to the start position manually. Frame Travel key Rear Right Left Speed switching key If pressing this key, the frame travel speed will change. Front Low speed: Key will be unlit.

  • Page 76: To Check If Design Fits In Embroidery Space (Tracing)

    To move frame to start position Chapter 4 To check if design fits in embroidery space (Tracing) 7-2. It is possible to check the size of the design by moving the frame along the design before embroidery. (→p.225) The position where tracing was executed will be the start position. CAUTION When performing this operation, do not put your hands, etc.
  • Page 77 To move frame to start position Chapter 4 When the start position is correct, the frame will move to the direction indicated by arrows from the start position and will stop after finishing Trace. (Fig. A) When the start position is incorrect, the frame will stop during operation and the error No. 225 will appear. Decide the start position again.

  • Page 78: To Start Embroidering

    To start embroidering Chapter 4 To start embroidering CAUTION Before the start of the operation, pay enough attention to the surrounding safety. Moving the needle bar and/or the frame could injure you. Bar switch Stop Start When starting the operation, move the bar switch to the right side. To stop the machine, move the bar switch to the left side.
  • Page 79 To start embroidering Chapter 4 Restart the embroidery by the following procedure. Thread the needle, or change the under thread (bobbin case). Threader (accessory) Bobbin case Attaching to rotary hook Return the frame for several repair stitches. When you start the machine, only the head with the thread breakage will start repair stitches from where the frame was returned.
  • Page 80 To start embroidering Chapter 4 [Procedure from thread breakage to repair stitches] a. After thread breakage occurs, the frame will move some stitches and then stop. Occurrence of thread breakage Position with missing stitches Embroidery direction Position where the frame stopped b.

  • Page 81: Completion Of Embroidery

    To start embroidering Chapter 4 Completion of embroidery 8-2. Destination of the frame movement differs depending on setting of the machine. Setting of Automatic Offset The frame will move to the offset position. The frame will not move. However, when Auto (→p.108) Origin Return has been set, the frame will move to the start position.

  • Page 82: Chapter 5 Manual Operation

    Chapter 5 Manual operation 1. To return frame, to advance frame ............66 2. Thread trimming, color change............69 3. Frame Travel ..................71 4. Raising and lowering of needle bar ...........77 5. Raising and lowering of presser foot ..........79 6. Others....................83 QS04...

  • Page 83: To Return Frame, To Advance Frame

    To return frame, to advance frame Chapter 5 To return frame, to advance frame To return frame (Frame back): The frame will be moved to the direction where stitches return with the needle bar stopped. When thread breakage occurs, perform Frame Back by a few stitches automatically.(→p.158) Current frame position TO advance frame (Frame forward): The frame will be moved to the direction where stitches advance with the needle bar stopped.

  • Page 84: To Perform "To Return Frame", "To Advance Frame

    To return frame, to advance frame Chapter 5 To perform "To return frame", "To advance frame" 1-2. Perform Frame Back or Frame Forward for all stitches being set together. CAUTION When performing this operation, do not put your hands, etc. on the table. Moving the frame could injure you.

  • Page 85: To Perform "To Return Frame", "To Advance Frame

    To return frame, to advance frame Chapter 5 To perform "To return frame", "To advance frame" 1-3. Perform Frame Back or Frame Forward by Stop code CAUTION When performing this operation, do not put your hands, etc. on the table. Moving the frame could injure you.

  • Page 86: Thread Trimming, Color Change

    Thread trimming, color change Chapter 5 Thread trimming, color change To trim thread 2-1. It is possible to trim thread also by using the direct command switch (F switch).(→p.26) CAUTION When performing this operation, do not put your hands etc. near the needle or on the table.

  • Page 87: To Change Color

    Thread trimming, color change Chapter 5 To change color 2-2. CAUTION When performing this operation, do not put your hands etc. around the needle bar case. Moving needle bar case could injure you. [How to operate] Example: Perform color change at 8th stitch. Icon E Needle bar No.

  • Page 88: Frame Travel

    Frame Travel Chapter 5 Frame Travel To move frame to registered position (Frame travel to optional position) 3-1. Move the frame to the position registered by parameter "39 Optional position".(→p.175) CAUTION When performing this operation, do not put your hands, etc. on the table. Moving the frame could injure you.

  • Page 89: To Return Frame To The Start Position (Start Position Return)

    Frame Travel Chapter 5 To return frame to the start position (Start position return) 3-3. CAUTION When performing this operation, do not put your hands, etc. on the table. Moving the frame could injure you. [How to operate] Icon F Icon L Yes (Completed) OK to move a frame to start...

  • Page 90: To Move Frame By Inputing Value (Input Value For Frame Travel)

    Frame Travel Chapter 5 To move frame by inputing value (Input value for Frame Travel) 3-5. CAUTION When performing this operation, do not put your hands, etc. on the table. Moving the frame could injure you. [Explanation of screen] 1. Current frame position Selecting coordinates icon will change the indication.
  • Page 91 Frame Travel Chapter 5 + 60.0 Y + 0.0 Y - 85.0 X + 60.0 X + 60.0 X + 60.0 + 0.0 + 0.0 Y - 85.0 To set (Completed) TP12...

  • Page 92: To Make Machine Memorize Frame Origin (Absolute Origin Search)

    Frame Travel Chapter 5 To make machine memorize frame origin (Absolute origin search) 3-6. The frame origin is a reference point to calculate the frame position. (Xa:0.0, Ya:0.0) Execute this function when moving the frame with the power turned OFF in changing frame etc. or when setting software frame limit.

  • Page 93: To Resume Operation When Power Is Shut Off (Power Resume)

    Frame Travel Chapter 5 To resume operation when power is shut off (Power resume) 3-7. When the power is shut off by the emergency stop switch or the power failure etc., returning the frame to the previous position will prevent the design from displacing.(→p.12) To perform origin return operation on the operation panel, follow the procedure below.

  • Page 94: Raising And Lowering Of Needle Bar

    Raising and lowering of needle bar Chapter 5 Raising and lowering of needle bar To lower needle bar 4-1. Lower the needle bars selected now at all heads together. Use this function to make positioning of the frame before embroidering. CAUTION When performing this operation, do not put your hands etc.

  • Page 95: To Lower Needle Bar To Lower Dead Point

    Raising and lowering of needle bar Chapter 5 To lower needle bar to lower dead point 4-3. Lower the needle bars selected now to the lower dead points at all heads together. Performing this operation will cause the needle bar stuck in the fabric. Use this function to embroider consecutively on the long fabric. CAUTION When performing this operation, do not put your hands etc.

  • Page 96: Raising And Lowering Of Presser Foot

    Raising and lowering of presser foot Chapter 5 Raising and lowering of presser foot To lower/raise the presser foot 5-1. Raise/lower currently selected presser foots of needle bars at all heads together. (Needle bars will not move down.) It is possible to move up/down the presser foot also by direct command switch (C switch).(→p.25) CAUTION When performing this operation, do not put your hands, etc near the needle or on the table.

  • Page 97: To Set Presser Foot In Unit Of Needle Bar Or Step

    Raising and lowering of presser foot Chapter 5 To set presser foot in unit of needle bar or step 5-2. To use this function, it is necessary to set the functional limit level to "1" or "SEL".(→p.200) [Setting screen] 1. Presser foot setting in unit of needle bar or step Select one among Needle bar, Any or Step.
  • Page 98 Raising and lowering of presser foot Chapter 5 3. Stroke mode of presser foot Presser foot setting According to maximum speed of the machine, Lower dead point the presser foot will perform Stroke automatically 0.3 mm Stroke mode (usual setting). 0.3 mm The maximum speed of the machine is limited Stroke...
  • Page 99 Raising and lowering of presser foot Chapter 5 [How to operate] Example: Set the lower dead point of the presser foot to 1.0 mm, stroke mode to "M" and stroke amount to 15 mm. Icon F Icon D Lower dead point 1.0 (mm) Presser foot setting Lower dead point 1.0 mm...

  • Page 100: Others

    Others Chapter 5 Others Machine log data Download 6-1. Get the operation logs and the communication records. This function is for analyzing cause of some trouble of the machine. When your distributor asks to get log datas, send datas to your distributor saving log data information in the USB memory by the following operation.

  • Page 101: To Open The Movable Knife (Ath Clean-Up Function)

    Others Chapter 5 To open the movable knife (ATH clean-up function) 6-2. Use this function to clean up around ATH (Automatic thread trimming device).(→p.252) [How to operate] Icon F Icon e Icon Y Icon u Since pressing icon u will open the moving knife, clean up around ATH.After cleaning, pressing the Open moving knife, and...
  • Page 102 Chapter 6 Delete, save and edit of design 1. To delete design ............... 86 2. To save design, to change design name ........89 3. To edit design ................93 4. To copy, to divide and to combine design....... 101 QS04...

  • Page 103: To Delete Design

    To delete design Chapter 6 To delete design To delete design in machine memory by one design unit 1-1. [How to operate] Icon A Design to delete Icon D To set Icon I If this icon is pressed, all designs will be selected. If this icon is pressed, selecting the design will be canceled.

  • Page 104: To Delete Plural Designs In Machine Memory

    To delete design Chapter 6 To delete plural designs in machine memory 1-2. It is possible to delete designs without limit. [How to operate] Example: Delete two designs selected. Icon A 1st design Icon D 2nd design To set If this icon is pressed, all designs will be selected.

  • Page 105: To Delete Design In Usb Memory

    Icon A Icon B 1st design 2nd design If this icon is pressed, all 56789 56789 designs will be selected. W-TAJIMA W-TAJIMA stitch: 153 stitch: 153 If this icon is pressed, 56789 W-TAJIMA stitch: 153 selecting the design will be canceled.

  • Page 106: To Save Design, To Change Design Name

    To save design, to change design name Chapter 6 To save design, to change design name To write design into a USB memory (Input of a password is necessary) 2-1. It is possible to write designs into USB memory without limit. To use this function, it is necessary to set the functional limit level to "SEL"...
  • Page 107 When changing the file name, follow the procedure below. Change the file name of writing design 1. (Example: G0009) G0009 To set (10) (11) Design name: W-TAJIMA Design name: W-TAJIMA Design name: W-TAJIMA Write file name. Write file name. Write file name.

  • Page 108: To Change Saving Place Of Design

    To save design, to change design name Chapter 6 To change saving place of design 2-2. Move the saving place of the design saved in the machine memory. It is possible to change the saving place of the design without limit. [How to operate] Example: Select two designs and move them to the saving place "Group 2"...

  • Page 109: To Change Design Name

    Icon D To set Icon J To change design name Rename design data. TAJIMA_W Old name of design data: W-TAJIMA [1]Up to 8 characters can be set for a design name. To set (Completed) Rename design data. TAJIMA_W Old name of design data: W-TAJIMA...

  • Page 110: To Edit Design

    To edit design Chapter 6 To edit design The design saved in the machine memory is targeted. To use this function, it is necessary to set the functional limit level to "SEL" by inputting a password. (→p.199) To search stitch by specifying stitch No. 3-1.

  • Page 111: To Search Stitch By Specifying Function Code

    To edit design Chapter 6 To search stitch by specifying function code 3-2. Correspondent function code to the machine and the movement are as shown in the chart below. Function Code Movement Detail Stitch Stitches will be sewn. Jumping will be performed. (Frame travel Jump without needle locating) Color Change...

  • Page 112: To Insert A Stitch (Input Of The Password Is Necessary)

    To edit design Chapter 6 Jump, color change Selected item will be displayed as shown below. Stitch Jump Color Change Icon h, or Icon l (Completed) Stitches before the selected stitch will be searched. Stitches after the selected stitch will be searched. To insert a stitch (Input of the password is necessary) 3-3.
  • Page 113 To edit design Chapter 6 To set Icon M Input 480 480 +0.0 +0.0 Icon j Insert (10) Upper/under threads To set (Completed) (11) (12) (13) TP04...

  • Page 114: To Delete A Stitch (Input Of The Password Is Necessary)

    To edit design Chapter 6 To delete a stitch (Input of the password is necessary) 3-4. If the stitch having length is deleted, a design will displace hereafter. To use this function, it is necessary to set the functional limit level to "SEL" by inputting a password. (p.199) [How to operate] Example: 480th stitch will be deleted.

  • Page 115: To Modify A Stitch (Input Of The Password Is Necessary)

    To edit design Chapter 6 To modify a stitch (Input of the password is necessary) 3-5. If stitch length after change is different from that before change, a design will displace hereafter. To use this function, it is necessary to set the functional limit level to "SEL" by inputting a password. (p.199) [How to operate] Example: Modify the stitch code at 480th stitch to jump code.

  • Page 116: To Delete Fine Stitches

    To edit design Chapter 6 To set (Completed) (11) To delete fine stitches 3-6. Fine stitches will be absorbed in before-and after stitches. This function is effective to reduce thread cast-off and thread breakage. It is possible to process designs in the same layer without limit. CAUTION The previous design will be overwritten after removing fine stitches.
  • Page 117 To edit design Chapter 6 Icon L When the selected design is one design, icon b will appear. If you Two designs press icon b, the number of removable stitches will be displayed. Icon b 4: SQ2-5 To set Yes (Completed) 0.5 mm OK to execute Two designs clean-up?

  • Page 118: To Copy, To Divide And To Combine Design

    To copy, to divide and to combine design Chapter 6 To copy, to divide and to combine design The design saved in the machine memory is targeted. To copy design 4-1. It is possible to copy designs without limit. [How to operate] Example: Select two designs and copy them in the saving place "Group 2"...

  • Page 119: To Divide Design

    To copy, to divide and to combine design Chapter 6 To divide design 4-2. Design can be divided at the specified stitch by this function. [How to operate] Example: Divide the design by the color change code of a design. CAUTION Previous design will be divided by this operation.

  • Page 120: To Combine Design

    To copy, to divide and to combine design Chapter 6 To set Yes (Completed) The design of a memory No.4 will be divided to a memory No.4 and that OK to divide the design at 899 st? No.36 and saved in a example 4 >...
  • Page 121 To copy, to divide and to combine design Chapter 6 1st design When deleting 2nd design, press "DEL" key with selecting 2nd design. To copy a design, press "Insert" key while selecting a design. Icon F Start position (10) (11) Input X/Y coordinates of the start position with numerical key.
  • Page 122 To copy, to divide and to combine design Chapter 6 [How to operate] Example: Combine three designs. Icon A 1st design Icon D To set Icon P Icon E 2nd design To set Space of 3rd design (10) Icon E (11) 3rd design (12)
  • Page 123 To copy, to divide and to combine design Chapter 6...

  • Page 124: Chapter 7 Convenient Functions

    Chapter 7 Convenient functions 1. To move the frame to the position registered ......108 2. To change the size of design/To change the direction of design (Data Conversion) . 114 3. To embroider design repeatedly (Repeat) ......118 4. Advanced setting of the needle bar step ........ 123 5.

  • Page 125: To Move The Frame To The Position Registered

    To move the frame to the position registered Chapter 7 To move the frame to the position registered To move the frame automatically at the start and the end of embroidery 1-1. (Automatic Offset) The frame will move automatically between offset position and start position so that replacement of the frame and the fabric to be stretched can be performed easily.
  • Page 126 To move the frame to the position registered Chapter 7 Start position Icon S Move the frame to the start position by pressing the frame travel key. Start position Offset middle position Move the frame to the offset middle position by pressing the frame travel key.

  • Page 127: To Delete Frame Position Registered (Automatic Offset Deletion)

    To move the frame to the position registered Chapter 7 To delete frame position registered (Automatic offset deletion) 1-2. CAUTION When performing this operation, do not put your hands, etc. on the table. Moving the frame could injure you. [How to operate] Icon A Design Icon F...

  • Page 128: To Move Frame At A Desired Position During Embroidery (Automatic Free Setting Offset)

    Switch the screen to page P8, input the password and select "SEL".(→p.199) Decide the frame position by "Automatic offset".(→p.108) Icon A Design Icon D To set Icon M Input 480 480 +0.0 +0.0 56789 W-TAJIMA stitch: 153 Icon j Insert (10) (11) UO02...
  • Page 129 To move the frame to the position registered Chapter 7 Icon q Automatic free-setting offset To set (Completed) (12) (13) (14) QS08...

  • Page 130: To Move Frame At The Color Change Position During Embroidery (Automatic Color Change Offset)

    To move the frame to the position registered Chapter 7 To move frame at the color change position during embroidery 1-4. (Automatic color change offset) Offset" will be inserted to the needle bar step by the operation of selecting needle bar. Then, the machine will stop at the color change position you desire, and perform thread trimming, and then the frame will move to the front (offset position) automatically during embroidery.

  • Page 131: To Change The Size Of Design/To Change The Direction Of Design (Data Conversion)

    To change the size of design/To change the direction of design (Data Conversion) Chapter 7 To change the size of design/To change the direction of design (Data Conversion) When the rotation and the reversion are set at the same time, the data will be changed in order from the rotation to the reversion.

  • Page 132: To Rotate Design

    To change the size of design/To change the direction of design (Data Conversion) Chapter 7 To rotate design 2-2. [How to operate] Example: Rotate the design by 45° unit. (45° in this example) 45° Start position Icon A Design Icon F Icon m To set (Completed) 100%...
  • Page 133 To change the size of design/To change the direction of design (Data Conversion) Chapter 7 [How to operate] Example: Rotate the design by 1° unit. (5° in this example) 5° Start position Icon A Design Icon F Icon f 5° To set (Completed) 100% 100%...

  • Page 134: To Reverse A Design

    To change the size of design/To change the direction of design (Data Conversion) Chapter 7 To reverse a design 2-3. [How to operate] Example: Reverse the design. Start position Icon A Design Icon F To set (Completed) 100% 100% (50-200) (1-99) (50-200) (1-99)

  • Page 135: To Embroider Design Repeatedly (Repeat)

    To embroider design repeatedly (Repeat) Chapter 7 To embroider design repeatedly (Repeat) When repeating the design changed size and direction, this function will repeat the design of shape enlarged/ reduced, rotated and reversed. To repeat design by specifying vertical or horizontal and number of times 3-1.
  • Page 136 To embroider design repeatedly (Repeat) Chapter 7 +50.0 When repeating design to right 100% 100% (50-200) (1-99) (50-200) (1-99) direction 100% +50.0 100% +50.0 (±0.0) (±0.0) (50-200) (50-200) (1-99) (1-99) (0-359) (0-359) + 50.0 (±0.0) (±0.0) (X,Y) (X,Y) When repeating design to left direction (p,q) (p,q)

  • Page 137: To Arrange Design Automatically

    To embroider design repeatedly (Repeat) Chapter 7 To arrange design automatically 3-2. The machine will automatically calculate the number of designs that can be arranged within the embroidery space, then will perform embroidery. [How to operate] Example: Arrange the distance (horizontal) of the design to 50 mm, the distance (vertical) of the design to 60 mm and at the center.

  • Page 138: To Reverse Design Alternately

    To embroider design repeatedly (Repeat) Chapter 7 To reverse design alternately 3-3. The design being set repeat will be embroidered at odd Nth (number) time and even Nth time by reversing alternately. [How to operate] Example: Reverse based on X-axis. Icon A Design Icon F...
  • Page 139 To embroider design repeatedly (Repeat) Chapter 7 Reverse based on Y-axis. Example: Priority in vertical Odd-numbered times Even-numbered times Rotate by 180°. Example: Priority in vertical Odd-numbered times Even-numbered times To set (Completed) 100% (50-200) (1-99) 100% 50.0 (50-200) (±0.0) (0-359) (1-99) 60.0...

  • Page 140: Advanced Setting Of The Needle Bar Step

    Advanced setting of the needle bar step Chapter 7 Advanced setting of the needle bar step To delete the needle bar selection setting 4-1. [How to operate] Example: Delete the setting of needle bar selection at Step 4 to move up to the setting of after. Icon A Design Icon E...

  • Page 141: To Insert A New Setting In The Needle Bar Selection Setting

    Advanced setting of the needle bar step Chapter 7 To insert a new setting in the needle bar selection setting 4-2. [How to operate] Example: Insert step after Step 4 to move down to the setting of after. Icon A Design Icon E Step 4...
  • Page 142 Advanced setting of the needle bar step Chapter 7 After setting, press icon. Page P1 2015 Enlarged Revolution Limit 1100 rpm (250-1100 rpm) Auto Jump (2.0-9.9 mm,No:A) 875 st. Jump Convert ?No,Yes1-9J? Jump 14 st. Presser foot lower dead point Seq1 52 ?0.3-6.3mm? Presser foot stroke...
  • Page 143 Advanced setting of the needle bar step Chapter 7 Stitching conditions are as shown in the chart below. Page P1 Stitching condition Setting range Revolution Limit 250 rpm to Maximum r.p.m. of machine Auto Jump 2.0-9.9 mm, No:A Jump Convert No, Yes1-9J Presser foot lower dead point 0.3-6.3 mm...
  • Page 144 Advanced setting of the needle bar step Chapter 7 Step 5 Icon F Needle bar No. 9 Revolution Limit To set Revolution Limit Revolution Limit Revolution Limit 1100 rpm 700 rpm 700 rpm Presser foot lower dead To set (10) (11) (12) point...
  • Page 145 Advanced setting of the needle bar step Chapter 7 Icon A To set (Completed) (16) (17) Revolution Limit Presser foot lower dead point Presser foot F.B.Lower dead point UO02...

  • Page 146: To Replace Specified Needle Bar No. With Another Needle Bar No. In A Batch

    Advanced setting of the needle bar step Chapter 7 To replace specified needle bar No. with another needle bar No. in a batch 4-4. (Needle bar conversion) [How to operate] Example: Replace the needle bar No.8 to the needle bar No.6 in a batch. Step No.

  • Page 147: To Select Working Head To Embroider (Head Selection)

    To select working head to embroider (Head selection) Chapter 7 To select working head to embroider (Head selection) To set pattern No. in every needle bar step 5-1. Read "Outline of function" before operation.(→p.235) The value being set in the detail page will be applied as the pattern No.(→p.131) [How to operate] Example: Set the pattern No.

  • Page 148: To Set Working Head For Each Pattern

    To select working head to embroider (Head selection) Chapter 7 Needle bar step 3 To set (Completed) (10) (11) (12) P1 3 P3 3 P3 3 P3, 8 P13, 18 To set working head for each pattern 5-2. [How to operate] Example: Set working head for each pattern No.
  • Page 149 To select working head to embroider (Head selection) Chapter 7 1, 4, 7 in P3 To set After that, perform the data set for this design. UO02R...

  • Page 150: To Activate The Odd-Numbered Head Or The Even-Numbered Head Only

    To select working head to embroider (Head selection) Chapter 7 To activate the odd-numbered head or the even-numbered head only. 5-3. [How to operate] Example: Suspend the odd-numbered head and activate the even-numbered head only. Icon E Icon h Suspend the odd-numbered head.

  • Page 151: Needle Bar Color

    Needle bar color Chapter 7 Needle bar color To change the needle bar color 6-1. [How to operate] Example: Change the needle bar No.1 to yellow, and the needle bar No.5 to black. Icon A Design Icon E Icon C Needle bar No.

  • Page 152: Head Group

    Head group Chapter 7 Head group This function groups heads (2 to 4 heads) and perform embroidery. This function enables embroidering big sized design or color scheme exceeding the original number of stitches. For this function, refer to the detail page.(→p.231) [How to operate] Example: Embroider at Head Group 2H.

  • Page 153: Marking

    Marking Chapter 7 Marking It makes basting data (marking design) for positioning material to be embroidered in applique, placing embroidery, etc. Fabric for put-on embroidery Marking After setting Marking, the marking design will be registered automatically into a free number of the design selection screen (Screen 2000) as "M-".For this function, refer to the detail page.
  • Page 154 Marking Chapter 7 To set Icon R Icon h With design Icon j To set Point Point With design Point 1 (10) (11) Move the frame to the point 1 by pressing the frame travel key. Point 1 Start position It is also possible to input coordinates by using numerical keys.
  • Page 155 Marking Chapter 7 Point 3 (14) (15) Move the frame to the point 3 by pressing the frame travel key. Point 3 To set 5.0 (mm) To set (Completed) (16) (17) (18) 5.0 mm 5.0 mm TP04...

  • Page 156: Chapter 8 Optional Device

    Chapter 8 Optional device 1. Sequin Device ................ 140 2. Automatic Lubrication System ..........145 QS04...

  • Page 157: Sequin Device

    Sequin Device Chapter 8 Sequin Device To raise/lower all the Sequin devices of all heads at the same time 1-1. This function can be operated only when the needle bar equipped with the Sequin Device is selected. CAUTION When performing this operation, keep your hands, face etc. away from the needle bar case.

  • Page 158: To Raise/Lower Sequin Devices Individually

    Sequin Device Chapter 8 [How to operate] Example: Raise the Sequin Device. Icon F Icon e Icon X Yes (Completed) OK to raise the Sequin? To raise/lower Sequin devices individually 1-2. This function is available only for ESQ-C.. CAUTION When performing this operation, keep your hands, face etc. away from the needle bar case.

  • Page 159: To Perform Color Change Manually

    Sequin Device Chapter 8 To perform Color Change manually 1-3. This function is available only for ESQ-C. CAUTION When performing this operation, keep your hands, face etc. away from the needle bar case. The moving Sequin Device could injure you. It is possible to operate only when the machine stops.
  • Page 160 Sequin Device Chapter 8 Step 6 Icon u If icon u is pressed, the display of the needle bar icon of the 1st needle will be switched. To reverse Needle bar No. 1 If the needle bar No.1 is pressed, step 6 will be switched on the display as shown below.

  • Page 161: To Replace Sequin 1 With Sequin 2 (Design Data In A Batch)

    [How to operate] Example: Reverse sequin embroidery of the right side Sequin Device in a batch. Icon A Design Icon D To set Icon S 56789 W-TAJIMA stitch: 153 To set (Completed) After that, perform the data set for this design. UO02R...

  • Page 162: Automatic Lubrication System

    Automatic Lubrication System Chapter 8 Automatic Lubrication System To operate Lubrication System 2-1. While the machine is stopped, operate the lubrication system manually and lubricate to the rotary hook or the inside of head. [How to operate] Icon F Icon e Icon T Type to lubricate the rotary hook and the inside the head.
  • Page 163 Automatic Lubrication System Chapter 8...

  • Page 164: Chapter 9 Parameter (Setting Item)

    Chapter 9 Parameter (Setting item) [Important] About parameter display on the operation panel All parameters are explained in this chapter. However, some parameters, which could affect embroidery quality if they are changed easily, are set to be hidden at shipment and they can not be changed.

  • Page 165: Display Setting Of Parameter

    To hide all parameters Chapter 9 Display setting of parameter This machine is shipped as the functional limit level "1". Display or hide parameters by the following operation according to the necessity of your use. To hide all parameters 1-1. From the state of the functional limit level "1", we explain operating method hereafter.

  • Page 166: To Display The Desired Parameter Only

    To display the desired parameter only Chapter 9 To display the desired parameter only 1-2. From the state of the functional limit level "1", we explain operating method hereafter. [An example of opertion] You want to display only "1 Auto Color Change (AC)" and "2 Auto Start". Icon G Press P6 twice.

  • Page 167: To Hide The Desired Parameter Only

    To hide the desired parameter only Chapter 9 To set Icon A (Completed) (12) (13) 2 Functional limit level 2 Functional limit level To hide the desired parameter only 1-3. From the state of the functional limit level "1", we explain operating method hereafter. [An example of opertion] You want to hide only "9 Auto Jump"...
  • Page 168 To hide the desired parameter only Chapter 9 9 Auto jump 10 Jump Convert To set (10) (11) 9 Auto jump 9 Auto jump 9 Auto jump 10 Jump Convert 10 Jump Convert 10 Jump Convert To set Icon A (Completed) (12) (13) 2 Functional limit level...

  • Page 169: To Display All Parameters

    To display all parameters Chapter 9 To display all parameters 1-4. From the state of the functional limit level "1", we explain operating method hereafter. Icon G Press P6 twice. Icon S 1 Auto Color Change (AC) 2 Functional limit level Press twice.

  • Page 170: Parameter

    Page P1 Chapter 9 Parameter Page P1 2-1. [How to switch to page P1] Icon G Page P1 1 Auto Color Change (AC) 1 Auto Color Change (AC) This is the setting to change the color automatically according to "Color change sequence". Setting range 1 Auto Color Change Yes: Auto Color Change is performed.

  • Page 171: Auto Start At Same Color

    Page P1 Chapter 9 3 Auto start at same color This is the setting to start the operation automatically even if the same needle bar is selected before and after color change. Setting range Yes: Auto start is performed. 3 Auto start at same color No: Auto start is not performed.

  • Page 172: Frame Type, Fs Mode

    Page P1 Chapter 9 5 Frame type, FS mode Set the frame type. Also set FS mode.(→p.226} CAUTION When performing this operation, do not put your hands, etc. on the table. Moving the frame could injure you. Setting range Border Border frame only 5 Frame Type Example: Set FS mode.

  • Page 173: Inching After Ath

    Page P1 Chapter 9 8 Inching after ATH Set the times of lowering the needle bar by slow operation performed when starting operation again after data set and after thread trimming. It is possible to set by each needle bar. Setting range Any: All needles in a batch Times of lowering needle bar (2 to 9)

  • Page 174: Jump Convert

    Page P1 Chapter 9 10 Jump Convert This is the setting to trim thread and move the frame to next stitch when jump codes continue more than the set times, When the setting of Jump convert has been changed by "Step unit setting" individually, the value of "Step unit setting"...

  • Page 175: Page P2

    Page P2 Chapter 9 Page P2 2-2. [How to switch to page P2] Icon G Page P2 1 Auto Color Change (AC) 11 F.B./F.F. Stitch unit 3 st. 11 F.B./F.F. Stitch unit Set frame feed amount when performing Frame back or Frame forward by 11 stitches or more. Setting range: 1, 3, 5 stitches 11 F.B./F.F.

  • Page 176: Overlap Frame Back

    Page P2 Chapter 9 13 Overlap Frame Back Set a start position of embroidering at all heads after Frame back. Setting range Yes: All heads start embroidery. 13 Overlap Frame Back If "Yes" is selected, set All Head Sewing Start Point. All heads start embroidering from the position where is one stitch prior to the start position of Frame back.

  • Page 177: P.m. Limit By Needle Position

    Page P2 Chapter 9 15 R.P.M. limit by needle position Set the maximum speed by all needles in a batch or by needle bar unit. When Sequin device is equipped, set the maximum speed of Sequin device. Setting range 1000 800 Any: All needles in a batch 15 R.P.M.

  • Page 178: Presser Foot Stroke

    Page P2 Chapter 9 Presser foot lower dead point setting range of the needle bar where Multi Cording Device is equipped will become the following value. 0.3 to 5.3 (mm) The lower dead point of the needle bar equipped with Sequin device is 0.8 mm (fixed).

  • Page 179: Presser Foot Timing

    Page P2 Chapter 9 The presser foot stroke setting range of the needle bar where Multi Cording Device is equipped will become the following value regardless of the operation level. 0.0 to 22.0 (mm) When Sequin Device or Multi Cording Device is equipped, "Any" (all needles in a batch) icon will be not displayed, and the setting of needle bar unit only is available.

  • Page 180: Presser Foot Stroke Mode

    Page P2 Chapter 9 19 Presser foot stroke mode Set Stroke mode of the presser foot . It is possible to set by all needles in a batch or by needle bar unit. When the setting of Presser foot stroke mode has been changed by "Step unit setting" individually, the value of "Step unit setting"...

  • Page 181: Presser Foot F.b. Lower Dead Point

    Page P2 Chapter 9 20 Presser foot F.B. lower dead point Set a presser foot lower dead point at Frame back. It is possible to set by all needles in a batch or by needle bar unit. When the setting of Presser foot F.B. lower dead point has been changed by "Step Unit Setting" individually, the value of "Step unit Setting"...

  • Page 182: Page P3

    Page P3 Chapter 9 Page P3 2-3. [How to switch to page P3] Icon G Page P3 1 Auto Color Change (AC) 21 Thread trim length 21 Thread trim length Adjust the remaining length of the upper thread after thread trimming by all needles in a batch or by needle bar unit.

  • Page 183: Sewing Start Return Stitch

    Page P3 Chapter 9 23 Sewing start return stitch Set the number and the stitch length of Return stitches to be executed at start of embroidery by all needles in a batch or by unit of needle bar. When the setting of Return stitches has been changed by "Step unit setting" individually, the value of "Step unit setting"...
  • Page 184 Page P3 Chapter 9 Stitch length Any: All needles in a batch Stitch length (0.6, 0.8, 1.0, 1.2, 1.6, 2.0 mm) Unit of needle bar Needle bar No. Stitch length (0.6, 0.8, 1.0, 1.2, 1.6, 2.0 mm) Example: Set to 2nd needle, Return stitch one time and 2.0 mm of stitch length. Stitch length TP06R...

  • Page 185: Tie Stitches

    Page P3 Chapter 9 24 Tie stitches Set the pattern and the stitch length of Tie stitches to be executed before thread trimming by all needles in a batch or by unit of needle bar. When the setting of Tie stitches has been changed by "Step unit setting" individually, the value of "Step unit setting"...

  • Page 186: Upper Thread Lock Timing

    Page P3 Chapter 9 25 Upper thread lock timing Set the remaining length of the upper thread at start of embroidery (Release) and at thread trimming (Lock). Setting range Release Release: A, B, C Lock: A, B, C Lock 25 Upper thread lock timing Example: Set "Release"...

  • Page 187: Upper Thread Detection

    Page P3 Chapter 9 26 Upper thread detection Set the sensitivity of detection when the thread breaks by all needles in a batch or by needle bar unit. When the setting of Thread breakage detection has been changed by "Step unit setting" individually, the value of "Step unit setting"...

  • Page 188: Under Thread Detection

    Page P3 Chapter 9 27 Under thread detection Unit Set how many consecutive times of detecting of "Step ratio" described later are regarded as thread breakage by all needles in a batch or by needle bar unit. When the setting of Thread breakage detection has been changed by "Step unit setting" individually, the value of "Step unit setting"...

  • Page 189: Auto Origin Return

    Page P3 Chapter 9 Detection ratio (%) Sensitivity High Example: Set all needle bars to 60%. 29 Auto origin return This is the setting to return the frame to start position after embroidery is finished. Setting range Yes: Start position is returned. No: Start position is not returned.

  • Page 190: Page P4

    Page P4 Chapter 9 Page P4 2-4. [How to switch to page P4] Icon G Page P4 1 Auto Color Change (AC) 32 Language Switch the language display of screen. Example: English English 32 Language English 33 Preset Halt by stitches This is the setting to stop the machine automatically when the number of stitches are reached to setting value.

  • Page 191: Preset Halt By Data

    Page P4 Chapter 9 34 Preset Halt by Data This is the setting to make the machine to stop automatically when the cumulative amount of frame travel is reached to setting value. Setting range: 0 to 99,999 cm 1000 Example: Stop at 1,000 cm. 34 Preset Halt by Data 1 0 0 0 After stop, "1D2"...

  • Page 192: Preset Halt (1St Before End Code)

    Page P4 Chapter 9 37 Preset halt (1st before end code) This is the setting to stop the machine automatically at the position where one stitch before embroidering end. Setting range Yes: Automatic stop is performed. After stop, "1D2" will be displayed on the operation panel. No: Automatic stop is not performed.

  • Page 193: Needle Bar Color

    Page P4 Chapter 9 40 Needle Bar Color Color the design on the operation panel according to the color of thread to use actually. Setting range Embroidery design information Yes: The color is set to the setting color when making design. No: A color is selected in the palette.

  • Page 194: Page P5

    Page P5 Chapter 9 Page P5 2-5. [How to switch to page P5] Icon G Page P5 1 Auto Color Change (AC) 41 Lubrication cycle 50 x 41 Lubrication cycle Set the cycle (number of stitches) that Automatic lubrication system will lubricate the rotary hook. Setting range: 0 to 9,999 (x 1,000 stitches) 41 Lubrication cycle 50 x...

  • Page 195: 43Sequin Feed Amount (R)

    Page P5 Chapter 9 43Sequin feed amount (R) Set sequin feed amount of Sequin Device at the right side. Setting range ESQ-C: 3.0 to 9.9 mm 43 Sequin feed amount (R) SQ4: 3.0 to 23.0 mm The left figure is an display example when the type of sequin is "ESQ-C".(→p.192} Icon S will not be displayed in case of "SQ4".

  • Page 196: Sequin Feed Amount (L)

    Page P5 Chapter 9 44 Sequin feed amount (L) Set sequin feed amount of Sequin Device at the left side. Setting range ESQ-C: 3.0 to 9.9 mm 44 Sequin feed amount (L) SQ4: 3.0 to 23.0 mm The left figure is an display example when the type of sequin is "ESQ-C".(→p.193} Icon S will not be displayed in case of "SQ4".

  • Page 197: Auto Lifting - Sequin Device

    Page P5 Chapter 9 45 Auto lifting - Sequin device Set to raise/not to raise Sequin device at frame stepping, at thread breakage or when sequin chip runs out. Setting range At frame stepping Frame stepping Move up Sequin device at frame stepping. Yes: 45 Auto lifting - Sequin device Do not move up Sequin device at frame stepping.

  • Page 198: Boring Step

    Page P5 Chapter 9 46 Boring step Set Frame Movement at Boring step. Setting range Step 1 Data processing should not be performed. Do not perform Step 1: Data Conversion at Step 1. 46 Boring step Delete the frame travel data in the design data, and Step 2: generate the frame travel data in the machine.

  • Page 199: Multi Cord Automatic Stop

    Page P5 Chapter 9 48 Multi cord automatic stop This is the setting that sews several stitches and stop the operation to treat the cord material after starting the operation at needle bars equipped with Multi Cording Devices. The number of needles of return stitches are not counted.

  • Page 200: Page P6

    Page P6 Chapter 9 Page P6 2-6. [How to switch to page P6] Icon G Page P6 1 Auto Color Change (AC) 52 Tension control 52 Tension control This is the setting of Abso Tension (Option). For this function, refer to the separate volume "Abso Tension". 52 Tension control UO02R...

  • Page 201: Page P7

    Page P7 Chapter 9 Page P7 2-7. To change the parameter explained in page P7, it is necessary to input a password. For details, consult the distributor. [How to switch to page P7] Icon G Press P6 twice. Icon S 1 Auto Color Change (AC) 2 Functional limit level Press twice.

  • Page 202: [71 R.p.m. Setting]

    Page P7 Chapter 9 Page P7 (13) 71 R.P.M. setting [71 R.P.M. setting] 1 Speed change data Set a stitch length that switches from high speed to low speed. Setting range: 1.0 to 4.0 mm 1 Speed change data 1.0 mm Example: Set the speed change data to 3.0 mm.

  • Page 203: Start/Ath Inching R.p.m. (Input Of A Password Is Necessary)

    Page P7 Chapter 9 3 Start/ATH inching r.p.m. (Input of a password is necessary) Start inching r.p.m. After data set or after thread trimming, set the start inching r.p.m. after stopping the machine in the middle of embroidery ATH Inchings Set ATH inching r.p.m.

  • Page 204: Backlash (Y) (Input Of A Password Is Necessary)

    Page P7 Chapter 9 2 Backlash (Y) (Input of a password is necessary) Correct driving error of the frame generated when a stitch turns back in vertical direction. When the setting of Backlash has been changed by "Step unit setting" individually, the value of "Step unit setting"...

  • Page 205: Satin Stitch (Expansion) (Input Of A Password Is Necessary)

    Page P7 Chapter 9 5 Satin Stitch (Expansion) (Input of a password is necessary) This setting sets up an adding amount to a stitch that was judged as Satin stitch in above 4 Satin stitch (density). 1/2 (b) of the set value will be added to both sides of the stitch (c) respectively. When the setting of Satin Stitch (Expansion) has been changed by "Step unit setting"...

  • Page 206: Frame Travel Speed, Frame Stepping Method (Input Of A Password Is Necessary)

    Page P7 Chapter 9 4 Frame travel speed, frame stepping method (Input of a password is necessary) Set the frame travel speed and the frame stepping method at frame stepping. Setting range Frame travel speed Frame travel speed: 100, 200 mm/second 4 Frame travel speed, frame stepping method Frame stepping method: Batch, 1 stitch Frame stepping method...

  • Page 207: Frame Start Timing (Fs Mode) (Input Of A Password Is Necessary)

    Page P7 Chapter 9 6 Frame start timing (FS mode) (Input of a password is necessary) At FS mode, set the main shaft angle where the frame starts moving. Setting range -20, 0:Frame drive timing Example: Set the frame start timing to "-20". 6 Frame start timing (FS mode) UO02R...

  • Page 208: [75 Ath Setting]

    Page P7 Chapter 9 [75 ATH Setting] 1 ATH (Input of a password is necessary) This is the setting to trim the thread automatically at Color change, Frame stepping and Offset frame travel. Setting range 1 ATH Yes: ATH is performed. No: ATH is not performed.

  • Page 209: [76 Stop Position]

    Page P7 Chapter 9 [76 Stop position] 1 Stop at Lower Dead Point (Input of a password is necessary) This is the setting to stop (Stop at lower dead point the machine at end of embroidery with the needle stuck. Setting range 1 Stop at Lower Dead Point Yes: Stop at Lower Dead Point is performed.

  • Page 210: Sequin Device (L) (Input Of A Password Is Necessary)

    Page P7 Chapter 9 2 Sequin device (L) (Input of a password is necessary) Set whether Sequin device (L) will be equipped or not and the type of the device. Setting range ESQ-C 2 Sequin device (L) ESQ-C: ESQ-C SQ4: Sequin device IV No: Without sequin device Example: ESQ-C ESQ-C...

  • Page 211: Multi Cording Device (Input Of A Password Is Necessary)

    Page P7 Chapter 9 6 Multi Cording Device (Input of a password is necessary) Set to equip/not to equip Multi Cording Device. It is possible to allocate the cording needle for one head up to 6 needles. The needle bar No. to be allocated differs depending on models.

  • Page 212: Air Pressure Sensor (Input Of A Password Is Necessary)

    Page P7 Chapter 9 8 Air Pressure Sensor (Input of a password is necessary) Set to equip/not to equip an air compressor. Setting range Yes: Air compressor is equipped. No: Air compressor is not equipped. In this function, when option that needs air compressor is equipped, 8 Air Pressure Sensor select "Yes".

  • Page 213: Led Lamp (Input Of The Password Is Necessary)

    Page P7 Chapter 9 12 LED lamp (Input of the password is necessary) Perform setting as with/without LED lamp. Setting range 12 LED Light Yes: Bobbin changer is equipped. No: Bobbin changer is not equipped. Example: With LED lamp [78 Optional device (Software)] 1 Network (Input of a password is necessary) Set whether network connection with DG/ML by Pulse is performed or not and IP address, etc.
  • Page 214 Page P7 Chapter 9 IP Address Auto: IP address will be obtained from DHCP server. Manual: Obtain following items manually without using DHCP server. IP Address Subnet mask Gateway Add gateway Yes: Add gateway. No: Do not add gateway. [Page P2] DG/ML [V1] Sidekick [V2] DNS1...

  • Page 215: Network Name (Input Of A Password Is Necessary)

    Page P7 Chapter 9 DC Type To select information transmitting method to Data Collector Not to transmit. Periodic comm.: Communicating periodically Event comm.: Transmitting at the start and the stop of operation only DC Frequency To select information transmitting frequency (time interval) 1 to 999,999/1 second 2 Network name (Input of a password is necessary) Set Network name.

  • Page 216: Page P8

    Page P8 Chapter 9 Page P8 2-8. Page P8 shows the operation that has the purpose to perform the maintenance of the machine by the service personnel of your distributor. To change the parameter, it is necessary to input a password. For details, consult the distributor.

  • Page 217: [84 Password (Functional Limit)]

    Page P8 Chapter 9 [84 Password (Functional limit)] 1 Password (Functional limit level) (Input of a password is necessary) Change the password. Select the password from 4 to 8 digits alphanumeric characters. For details of the password, consult the distributor. 1 Password (Functional Limit) 2 Functional limit level Change the operation level (1, 2, SEL).

  • Page 218: [85 Machine Adjustment]

    Page P8 Chapter 9 [85 Machine adjustment] 1 Date and time (Input of a password is necessary) Set date and time. Setting range: Year, month, day, time, second 1 Date and time Example: Set date and time to February 10th. Month 2 (Month) 10 (day)

  • Page 219: Memory Process (Input Of A Password Is Necessary)

    Page P8 Chapter 9 4 Memory Process (Input of a password is necessary) Deal the data in the machine memory. CAUTION If "Memory initialize" is executed, the design data, general setting data and the set amount of "86 Machine Condition" will be deleted. Setting range Backup Backup...

  • Page 220: Machine Log Data Download (Input Of Password Is Necessary)

    Page P8 Chapter 9 Writing The setting data saved in the USB memory or the operation panel will be written into the machine by the operation of "Backup". To write the setting data written in the USB memory into the machine, set the USB memory to the operation panel before operating, then select icon B.

  • Page 221: Display Of Main Shaft Stop Position (Input Of A Password Is Necessary)

    Page P8 Chapter 9 6 Display of main shaft stop position (Input of a password is necessary) It displays whether the current main shaft angle is within the range of fixed position or not. Within fixed position Out of fixed position, or Stop at Lower Dead 6 Display of main shaft stop position 7 Display of needle position angle (Input of a password is necessary) Display the value of the color change potentiometer and set the ball-screw type color change system.

  • Page 222: Time For Detect Power Failure (Input Of A Password Is Necessary)

    Page P8 Chapter 9 8 Time for detect power failure (Input of a password is necessary) Set the machine movement when the power is shut off momentarily. Setting range Short Short When the power is shut off momentarily, the machine will stop at the fixed position.

  • Page 223: Manual Frame Travel Speed (Input Of A Password Is Necessary)

    Page P8 Chapter 9 12 Manual frame travel speed (Input of a password is necessary) Perform fine tuning of Frame travel speed when Manual frame travel is performed. Setting range Middle speed 12 Manual frame travel speed Middle speed: 30 to 70 mm/second High speed: 80 to 150 mm/second High speed Example: Set Middle speed to "60".

  • Page 224: Software Install (Input Of A Password Is Necessary)

    Page P8 Chapter 9 15 Software install (Input of a password is necessary) Upgrade the version of the software. Refer to the detail page.(→p.265} 15 Software install UO02R...

  • Page 225: 17-A Sequin Chip Feed (Input Of The Password Is Necessary)

    Page P8 Chapter 9 17-a Sequin chip feed (Input of the password is necessary) This is the setting to feed sequin chips one by one with the tension base switch. It is possible to operate only when the needle bar equipped with Sequin device is selected. Example: Feed out sequin ship of 3rd head.

  • Page 226: 17-B Presser Foot Installation For Sequin (Sequin Chip Feed) (Input Of The Password Is

    Page P8 Chapter 9 17-b Presser foot installation for sequin (Sequin chip feed) (Input of the password is necessary) This is the operation to move down the needle bar and attach the presser foot or adjust the height of the presser foot for Sequin Device.

  • Page 227: Presser Foot Lower Dead Point Adjustment (Input Of A Password Is Necessary)

    Page P8 Chapter 9 18 Presser foot lower dead point adjustment (Input of a password is necessary) Adjust the presser foot lower dead point. Adjust the presser foot lower dead point not by inputting the value but by touching the presser foot to the fabric visually. The value set here will be reflected to all heads. Example: Adjust Presser foot lower dead point to the thickness of the fabric visually.

  • Page 228: Presser Foot Installation (Input Of A Password Is Necessary)

    Page P8 Chapter 9 19 Presser foot installation (Input of a password is necessary) Return the height of the presser foot to the correct height at shipment from the factory by using the accessory "Presser foot gauge". Presser foot gauge 5.0 mm Example: Adjust the presser foot to the correct height.

  • Page 229: Needle Bar Upper Dead Point Adjustment (Input Of A Password Is Necessary)

    Page P8 Chapter 9 Screws Needle resser foot Presser foot gauge Touch the presser foot to the presser foot gauge. Tighten the screw so that the needle locates at the center of the hole of the presser foot. When adjusting the presser foot of the next needle bar continuously, start the operation.

  • Page 230: [86 Machine Condition]

    Page P8 Chapter 9 [86 Machine condition] CAUTION The setting items described below are already set at shipment. Therefore, do not change these settings. Wrong setting could cause trouble in movements of the machine. 1 Machine type, machine number (Input of a password is necessary) Set the machine number and the machine type.

  • Page 231: Frame Spec. (Input Of A Password Is Necessary)

    Page P8 Chapter 9 4 Frame spec. (Input of a password is necessary) Set Frame spec. It is set when the machine is shipped. Therefore, it is unnecessary to set again. 4 Frame spec. 5 Overlap (Input of a password is necessary) Set Overlap width between heads.

  • Page 232: Frame Weight Level (Input Of A Password Is Necessary)

    Page P8 Chapter 9 11 Frame weight level (Input of a password is necessary) Set frame weight level. Data of stitch length adjusted by frame weight level will be registered. Setting range 11 Frame weight level L1 ~ L9, T1 ~ T3 Example: Set to T1.

  • Page 233: Stitch Length Adjustment (Input Of The Password Is Necessary)

    Page P8 Chapter 9 12 X Stitch Length Adjustment (Input of the password is necessary) Perform fine adjustment of stitch length according to its length. Setting range 1 to 12: Applicable stitch length (mm) 12 X Stitch Length Adjustment -60 to +60: Increasing/decreasing amount Decrease Increase Example: Set 3 mm stitch to +10.

  • Page 234: Stitch Length Adjustment (Fs Mode) (Input Of The Password Is Necessary)

    Page P8 Chapter 9 14 X Stitch Length Adjustment (FS mode) (Input of the password is necessary) In FS mode, perform fine adjustment of stitch length according to its length. Setting range 1 to 12: Applicable stitch length (mm) 14 X Stitch Length Adjustment (FS mode) -60 to +60: Increasing/decreasing amount Decrease Increase...

  • Page 235: [87 Panel Setting]

    Page P8 Chapter 9 [87 Panel setting] 1 Sound volume (Input of a password is necessary) Adjust a sound volume of a buzzer. Setting range 1 Sound volume 80 to 100 (%) Sound volume To lower To raise Example: Turn up the sound volume to 95. TP12...

  • Page 236: Chapter 10 Outline Of Functions

    Chapter 10 Outline of functions 1. Condition data ................ 220 2. Offset Frame Travel..............222 3. Trace ..................225 4. FS mode ................. 226 5. Head group................231 6. Marking................... 237 TP04...

  • Page 237: Condition Data

    Condition data Chapter 10 Condition data When a design saved in the USB memory is registered into the machine memory, it is possible to register the condition data (three items below) together with the design into the machine memory. However, the design is limited to "T2"...
  • Page 238 Condition data Chapter 10 The following setting items can be saved / or cannot be saved depending on saving destination. : Enable to save : Unable to save Saving into USB Saving from DG/ML by Saving into memory Setting item Pulse to memory of the machine memory machine...

  • Page 239: Offset Frame Travel

    Offset Frame Travel Chapter 10 Offset Frame Travel Automatic Offset 2-1. The frame will move to the registered position (Offset position) automatically after completion of embroidery. The frame will move to the start position automatically after starting the machine operation. [Examples of use] The frame will move to the offset position automatically after completion of embroidery.

  • Page 240: Automatic Free-Setting Offset

    Offset Frame Travel Chapter 10 Automatic free-setting offset 2-2. In addition to the function of "Automatic offset" described previously, the frame will move to the position registered (Offset position) automatically at the free-setting point in the middle of embroidery. The frame will move to the free-setting point after starting the machine.

  • Page 241: Auto Color Change Offset

    Offset Frame Travel Chapter 10 Auto Color Change Offset 2-3. In addition to the function of "Automatic offset" described previously, the frame will move to the position registered (Offset position) automatically at the color change point in the middle of embroidery. The frame will move to the color change point after starting the machine.

  • Page 242: Trace

    Trace Chapter 10 Trace The frame will move along a periphery of the design from the start position. When automatic offset is set, the frame will move to → 1 Offset position → 2 Middle position → 3 Start position → 4 Periphery → 3 Start position →...

  • Page 243: Fs Mode

    FS mode Chapter 10 FS mode Operation of this function will improve finish of sewing even in case of using badly passing thread (the tinsel, the thick thread) or loosely twisted thread. (Conventional ratio) This function is specially effective for the embroidery using loosely twisted thread that was improper for the embroidery machine.

  • Page 244: Sewing Comparison

    FS mode Chapter 10 Sewing comparison 4-1. Sewing comparison by the difference between standard mode and FS mode Thread type: Rayon 300 d/1 Standard mode FS mode QS04...
  • Page 245 FS mode Chapter 10 Sewing comparison by the difference of threads Sewing samples (A, B, C) as below are embroidered by FS mode. It is possible to embroider like samples A, B even if loosely twisted thread is used. If the sample A and B (specially A) are embroidered by standard mode, problems such as fluffing and looping could occur.

  • Page 246: To Improve Finish Of Sewing Further

    FS mode Chapter 10 To improve finish of sewing further 4-2. We prepares the following optional parts to improve finish of sewing further. Select the optional parts according to the embroidery condition such as the thread and the fabric. The parts below (1) to (3) are not the set parts. Before using the product, please understand [Note], and consult the distributor.

  • Page 247: Example Of Usage

    FS mode Chapter 10 Needle plate Part name Part No. NEEDLE PLATE :2.5 MM DIA./34 MM DIA. x 050340540000 DENT 0.5MM In case the thread tension is bad when using badly passing thread, attach this needle plate. Then, the thread tension will be improved. [Note] Skip stitches or thread breakage may occur on a highly elastic fabric.

  • Page 248: Head Group

    Head group Chapter 10 Head group This function groups heads (2 to 4 heads) and perform embroidery. This function enables embroidering big sized design or color scheme exceeding the original number of stitches. Outline 5-1. [How to switch the screen] Screen 1010 Refer to the figure below.
  • Page 249 Head group Chapter 10 An example when using "2H" When performing embroidery of 18 colors by using 9-needle machine Frame spec.: D 18 colors When embroidering one design in an embroidery space of two heads Step 1 will be embroidered by 1H (2H will be suspended) and step 2 will be embroidered by 2H (1H will be suspended).

  • Page 250: An Example When Using Head Group

    Head group Chapter 10 An example when using head group 5-2. When this function is not adapted to "Frame Spec." of the machine, it is not possible to select head offset (H.OF No is the fixed value). All heads Perform all heads sewing (usual embroidery). Step 1 Step Needle bar No.
  • Page 251 Head group Chapter 10 TE2H It is possible to set "TE2H" only when frame spec. of the machine is T, Q, TE or T2E. In addition, "H.OF YES" is the fixed value of Head Offset (it is not possible to change). In case of T or Q, the last some heads may not be able to perform embroidery (it differs depending on the number of heads).
  • Page 252 Head group Chapter 10 Selected head Use this function when you want to select the working heads for each Needle Bar Step. [Head selecting screen (Screen 2010)] Set the pattern No. for the Needle Bar Step on this screen. The pattern No. will be displayed as P1 to P20, and it is possible to select the working heads for each pattern.
  • Page 253 Head group Chapter 10 [Pattern setting screen (Screen 2015)] Set the working head and the suspended head for each pattern from P1 to P20. [How to switch the screen] Screen 1010 [Selected head] Screen 2015 8th head 3rd head 2nd head 1st head Pattern No.

  • Page 254: Marking

    Marking Chapter 10 Marking Outline 6-1. Marking includes "Point" and "Contour". (The figure below is an example.) Contour Point Marking setting screen Point With design There are following setting patterns of Marking (1 to 4 in the figure below). Use the pattern according to the necessity of your use.
  • Page 255 Marking Chapter 10 1. Marking design name 4: M-TAJIMA01 4: M-TAJIMA01 Current position Xa +146.8 Ya +230.2 D. Start Xa +77.2 Ya +265.2 Memory No. Point 4 Xr +69.6 Yr -35.0 2. To return 3. To return by one point 4.

  • Page 256: An Example Of Using Marking

    Marking Chapter 10 An example of using Marking 6-2. In case of marking with the design, automatic free-setting offset will be automatically set after marking. In case of marking data only, automatic free-setting offset will not be set. When the marking points are set with 2 to 10 spots, those points will be automatically converted to stitch data.
  • Page 257 Marking Chapter 10...

  • Page 258: Chapter 11 Troubleshooting, Maintenance

    Chapter 11 Troubleshooting, maintenance 1. Troubleshooting ..............242 2. Maintenance ................251 3. Adjustment of one-touch middle thread guide ......263 4. Upgrading of software (Input of a password is necessary)..265 SQ11R...

  • Page 259: Troubleshooting

    Troubleshooting Chapter 11 Troubleshooting When the machine stops during operation, an error code will be displayed on the screen. Panel-CTRL communication error When the machine stops during operation and a code No. is displayed on the screen, cope with the trouble according to the code chart described below.
  • Page 260 Troubleshooting Chapter 11 Cord Stop factor Corrective Action Halt at Frame Back start point Machine stopped by the halt setting at the start Perform "Start operation" to continue the point of embroidery for all heads after Frame Back embroidery. operation. Preset Halt Reset by pressing the reset key.
  • Page 261 Troubleshooting Chapter 11 Cord Stop factor Corrective Action Color changing error Return needle position to the position of the The target needle position is not detected even if 8 correct display.Adjust/replace the seconds have passed since the start of color potentiometer.
  • Page 262 Troubleshooting Chapter 11 Cord Stop factor Corrective Action Operate after coming out of parameter setting Insufficient program setting screen/the other setting screens/manual operation screen. Operation of the machine was performed during Do not operate the machine during working of working of bobbin changer. bobbin changer.
  • Page 263 Troubleshooting Chapter 11 Cord Stop factor Corrective Action Move the needle position within the set range. 383-01 Needle position error Check/replace the potentiometer (the needle position sensor) or the color change encoder. Check/replace the photo interrupter (1-rotation One-turn signal is not detected sensor) and color change encoder.
  • Page 264 Troubleshooting Chapter 11 Cord Stop factor Corrective Action Turn OFF/ON the main power. Logger communication error 6B3- Check/replace the Logger card. Turn OFF/ON the main power. Install the 6B5- Communication error system software. Check/replace each card. SHT connection error Connect the harness for SHT control. Preset Halt After lubricating the necessary spots, reset the Machine stopped by the preset halt (Lubrication)
  • Page 265 Troubleshooting Chapter 11 Cord Stop factor Corrective Action Verify error Perform writing again. Abnormal Stitch Data found on Media. Replace with a memory media with enough Memory capacity insufficient error remaining capacity. Then, by pressing the reset key, the operation will continue. TP12...

  • Page 266: When The Machine Does Not Sew Well

    Troubleshooting Chapter 11 When the machine does not sew well 1-2. Thread breakage Cause Corrective Action Adjust tension. Upper thread (120 to 140 g), under thread Improper thread tension (20 to 30 g) Poor thread flow Use silicone. Direction of needle is bad or needle bents. Adjust to face to the front or to the right a bit.
  • Page 267 Troubleshooting Chapter 11 Bad finishing of embroidering Cause Corrective Action Adjust tension. Upper thread (120 to 140 g), under thread Improper thread tension (20 to 30 g) Poor thread flow Use silicone. Density of design data does not match with Correct data.

  • Page 268: Maintenance

    If the machine needs "repairs",the repairs must be done only by the service personnel assigned and trained by Tajima or qualified technician (consult your distributor.) When starting operation again, attach all the detached covers as they originally were.

  • Page 269: Cleaning

    Maintenance Chapter 11 Cleaning 2-1. WARNING When performing cleaning, be sure to turn OFF the power switch. You could be injured seriously by being entangled in the machine. Clean each section by using a cleaning tool or an air compressor, etc. on the market. Rotary hook, ATH Cleaning cycle: Every day Use an air compressor.
  • Page 270 Maintenance Chapter 11 1st tension, head Cleaning cycle: Once/week First tension Thread presser Second tension Rotary tension disk Thread presser Thread presser Presser foot SQ11...
  • Page 271 Maintenance Chapter 11 Presser foot shaft The motion of the presser foot shaft may be getting poor because of adhering thread and dust. Clean the surrounding of the presser foot shaft using an air compressor or an brush periodically. Cleaning cycle: Twice/week a.
  • Page 272 Maintenance Chapter 11 X-axis drive system, Y-axis drive system Cleaning cycle: Once/week Y-axis drive system Viewing the machine from the top X-axis drive system Use an air compressor. TP04...
  • Page 273 Maintenance Chapter 11 Filter (Controller) Cleaning cycle: Once/week When you neglect to clean filter, inside temperature could become higher due to clogging to cause malfunctioning. Regarding cleaning of filter, usually use a cleaner to vacuum up dust. When the filter is contaminated too much (by oil spots, powder dust etc.), it is also possible to perform water washing using neutral detergent.

  • Page 274: Lubrication

    To perform lubrication, turn OFF the power switch. You may sustain severe injuries by being caught in the machine. CAUTION Use only Tajima s genuine TF oil or equivalent (Viscosity grade = VG20). Rotary hook Lubrication cycle: Once/5 to 6 hours To lubricate, use the oiler.
  • Page 275 Maintenance Chapter 11 Head Lubrication cycle: Once/week Needle bar lever Connecting rod Presser foot drive shaft Connecting rod Lubricating spot A: Needle bar B: Needle bar C: Needle bar drive shaft D: Wick of stepped pin E: Needle bar lever, presser foot drive shaft, connecting rod F: Connecting rod G: Presser foot shaft(→p.259) TP02...
  • Page 276 Maintenance Chapter 11 [How to lubricate presser foot shaft] a. Remove screws at two spots. ↓Play a video To play the video, Adobe Flash Player is necessary. Press the play button as shown above, and follow the displayed Screws screen to install Adobe Flash Player. To close the video, scroll down to the next page.

  • Page 277: Greasing

    CAUTION Use a grease specified(described below) by TAJIMA or equivalent to keep the lubricity inside of the head normally. Use of the grease except these could cause trouble due to deterioration of the lubricity. Regarding how to obtain it, consult the distributor.
  • Page 278 Maintenance Chapter 11 Head Greasing cycle: Once/3 months Greasing spot Grease to use A: Take-up lever shaft holder Bearing case lid Hole Inject grease from the hole of the bearing NIG LUBE PG: 300ML case lid by using the syringe. B: Take-up lever drive lever roller C: Take-up lever cam D: Jump lever roller...

  • Page 279: Inspection

    If the machine needs repairs, the repairs must be done only by the service personnel assigned and trained by Tajima or qualified technician. (consult your distributor.) Do not change the specification nor modify the parts of the machine without due consultation with Tajima. Such modification may risk the operational safety.

  • Page 280: Adjustment Of One-Touch Middle Thread Guide

    Adjustment of one-touch middle thread guide Chapter 11 Adjustment of one-touch middle thread guide When you want to tighten/loosen the thread tension, adjust the stroke amount of thread take-up spring inside the one-touch middle thread guide. Thread take-up spring [How to adjust] The following is the example of adjusting the stroke amount of the thread take-up spring at the third needle.
  • Page 281 Adjustment of one-touch middle thread guide Chapter 11 When you want to loosen the thread tension, loosen the screw 2, and turn the spring shaft up. Tighten the screw 2 while pushing the spring shaft to the right direction (the direction of black arrow in the figure below).

  • Page 282: Upgrading Of Software (Input Of A Password Is Necessary)

    Upgrading of software (Input of a password is necessary) Chapter 11 Upgrading of software (Input of a password is necessary) The latest software at shipment is installed to the machine. When upgrading of the software is necessary in later use, install the latest software according to the following procedure. Regarding the contents and how to obtain the latest software, please consult the distributor.

  • Page 283: Machine Adjustment

    Upgrading of software (Input of a password is necessary) Chapter 11 Icon T Icon T 1 Auto Color Change (AC) 2 Functional limit level 2 Functional limit level ALL Yes To set To set (10) (11) (12) Icon A 1 Auto Color Change (AC) 2 Functional limit level 2 Functional limit level (13)
  • Page 284 Upgrading of software (Input of a password is necessary) Chapter 11 Now processing Now processing To set (21) Completed. Pull out the USB memory. Turn OFF and ON the (22) (23) (24) power. At this moment, wait for twenty seconds or more. UO02R...
  • Page 285 Upgrading of software (Input of a password is necessary) Chapter 11...

  • Page 286: Chapter 12 Appendix At The End Of The Manual

    Chapter 12 Appendix at the end of the manual 1. Specification of the machine........... 270 2. Electrical system diagram (3-phase 200 to 220 V)....271 3. Terminology ................277 TP06...

  • Page 287: Specification Of The Machine

    Specification of the machine Chapter 12 Specification of the machine Electrical specifications 1-1. Allowable voltage range Within ±10% of the rated voltage Frequency 50 / 60 Hz To 20H: 1.5kVA Apparent power 21H to 32H: 2.4kVA To 20H: 1.2kW Active power 21H to 32H: 2.0kW Insulated resistance 10 M ohms or greater (500 megger insulation tester)

  • Page 288: Electrical System Diagram (3-Phase 200 To 220 V)

    Electrical system diagram (3-phase 200 to 220 V) Chapter 12 Electrical system diagram (3-phase 200 to 220 V) To the next page A Operation panel LCD 12.1 inch Touch panel Backlight LED Touch panel Controller Relay Memory SW card Ferrite core CPU card Speaker LAN relay...
  • Page 289 Electrical system diagram (3-phase 200 to 220 V) Chapter 12 LED light (The number of lights depends on the size of the model, and it is up t 1st light Last head To the next pag To CNA10 of head card A for 25H or more (up to 32H) To CNA10 of next head card A (up to 24H) Presser foot motor for 3rd H.
  • Page 290 Electrical system diagram (3-phase 200 to 220 V) Chapter 12 To CNC7 of next head card C (for 21H or more) To CNC7 of next head card C, CNA19 of head card A (up to 20H) [Sequin device IV] L side feed M3 L side feed M1 R side feed M3 R side feed M1...
  • Page 291 Electrical system diagram (3-phase 200 to 220 V) Chapter 12 Standard spec. Part Name HARNESS :SHUNT HARNESS :BACKLIGHT :LCD Part Name HARNESS :OPERATION PANEL SWITCH :PANEL HARNESS :MAIN SHAFT FIXED POSITION HARNESS :PANEL :LVDS HARNESS : FRAME LIMIT/ATH RETRACTABLE HARNESS :TOUCH :OPERATION PANEL SENSOR SPEAKER :OPERATION PANEL HARNESS :BAR SWITCH...
  • Page 292 Electrical system diagram (3-phase 200 to 220 V) Chapter 12 LED light Part Name HARNESS :FEED MOTOR :R :1 HARNESS :LED LAMP POWER SUPPLY :DC24V Part Name HARNESS :REMOTE :LED LAMP HARNESS :INPUT AC :LED LAMP DC POWER HARNESS :FEED MOTOR :R :2 SUPPLY HARNESS :FEED MOTOR :R :4 HARNESS :FEED MOTOR :R :5...
  • Page 293 Electrical system diagram (3-phase 200 to 220 V) Chapter 12 Sequin device IV Position marker Part Name HARNESS :EXTERNAL I/O POWER SUPPLY Part Name HARNESS :EXTERNAL I/O POWER SUPPLY 2 HARNESS :POSITION MARKER HARNESS :HEAD CARD POWER SUPPLY :DC24V :3 HARNESS :THREAD TRIMMING ENCODER/LB/ Jog remote-controller AIR PRESSURE SENSOR...

  • Page 294: Terminology

    TBF, CT0 and DGF as a set on a personal design. computer. <B> Stitch data of Tajima ternary format. Data saving Backlash format is T. Driver A play (gap) generated at the drive system and/or around the frame by shock when a stitch returns (when Control card to make the frame or main shaft drive.
  • Page 295 Terminology Chapter 12 <M> Function Code Command code that controls general movements of M-axis the machine. All design data consists of function Drive shaft to rotate nipple or bobbin (TLMX series). codes (Stitch, Jump, Color, etc.). Main shaft brake Frame coordinates To hold the main shaft with the brake of the main Frame position in embroidery space.
  • Page 296 Tie stitches Tie stitch to be executed before thread trimming (stitch to prevent fray). Stitch data of Tajima binary format. Data saving format is T2. It can hold many more function codes compared to DST. It is necessary to handle TBF, CT0 and DGF as a set on a personal computer.
  • Page 297 Terminology Chapter 12...
  • Page 298 Index Absolute origin search ..........75 Inching after ATH ..........156 Air Pressure Sensor ..........195 Input value for Frame Travel ........ 73 ATH ..............191 Insertion of jump at sequin ......... 193 Auto Color Change (AC) ........153 Auto F.B. after T. detection .........158 Jump Convert .............
  • Page 299 Index Repeat ..............118 To write design into a USB memory ..... 89 Return Frame at Lower dead point ....192 Total Stitch Counter ..........155 Tracing ..............59 Satin Stitch (area) ..........187 Satin Stitch (density) .......... 187 Under thread detection ........171 Satin Stitch (Expansion) ........
  • Page 300 Tokai Industrial Sewing Machine Co., Ltd. NO.1800, Ushiyama-cho, Kasugai, Aichi-pref., 486-0901, Japan Telephone:568-33-1161 Fax:568-33-1191 Distributed by: Tajima Industries Ltd. 19-22, Shirakabe, 3-chome, Higashi-ku, Nagoya, 461-0011, Japan Telephone:52-932-3444 Fax:52-932-2457 Copy, reprint, or modification of all or any part of this manual without permission is prohibited.

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