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TAJIMA TMAR-KC TYPE-2 User Manual
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TAJIMA TMAR-KC TYPE-2 User Manual

TAJIMA TMAR-KC TYPE-2 User Manual

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USER'S MANUAL
TMAR-KC TYPE-2
1.To turn ON the power .................................. 50
2.Preparation before embroidering................. 50
3.To input design to machine memory............ 54
4.To decide embroidery design (Data Setting) ... 60
5.To decide sewing mode ............................... 62
6.Items to check ............................................. 64
7.To move frame to start position ................... 66
8.To start embroidering................................... 69
TMAR-VC
A video can be played on PDF.
When the following title is pressed,
it will jump to a video page.
To thread
How to lubricate presser foot shaft
Original Instructions
M-AR-20-E
(2017.10)

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Summary of Contents for TAJIMA TMAR-KC TYPE-2

  • Page 1 USER’S MANUAL TMAR-KC TYPE-2 TMAR-VC 1.To turn ON the power ........50 A video can be played on PDF. When the following title is pressed, 2.Preparation before embroidering....50 it will jump to a video page. 3.To input design to machine memory.... 54 To thread 4.To decide embroidery design (Data Setting) ...

  • Page 2: Safety Precautions

    This manual may contain discrepancies in detailed specifications as compared with the actual production model. If you have any questions about this manual, consult your TAJIMA distributor. We believe that "BASICS TAJIMA EMBROIDERY MACHINES" and "MACHINE SETUP INSTRUCTIONS" are useful to deepen your knowledge about this product.
  • Page 3 Functional Limit Level (Operation Level) Various types of machine operations are controlled by each functional limit level. This functional limit level will limit some operation and it has the purpose to protect designs from taking out unnecessarily or prevent incorrect parameter setting. Functional Limit Level "1"...

  • Page 4: Table Of Contents

    Warning labels..........................8 Inspection before starting work....................... 11 Chapter 2 Name and way to use of each part Name of each part .......................... 14 TMAR-KC TYPE-2 ......................14 1-1. TMAR-VC ..........................15 1-2. How to use each part........................16 Power switch ........................16 2-1.
  • Page 5 Table of contents To input character........................ 47 2-2. Chapter 4 How to operate To turn ON the power ........................50 Preparation before embroidering ....................50 To set fabric ......................... 50 2-1. To thread ..........................51 2-2. To input design to machine memory....................54 To input design in USB memory to machine memory ............
  • Page 6 Table of contents Chapter 5 Manual operation To return frame, to advance frame ....................74 To switch "To return frame" , "To advance frame" .............. 74 1-1. To perform "To return frame", "To advance frame" (Specification by number of stitches) .. 75 1-2.
  • Page 7 Table of contents To search stitch by specifying function code ..............102 3-2. To insert a stitch (Input of the password is necessary)............103 3-3. To delete a stitch (Input of the password is necessary)............. 105 3-4. To modify a stitch (Input of the password is necessary)............ 106 3-5.
  • Page 8 Table of contents Chapter 8 Optional device Sequin Device ..........................144 To raise/lower the Sequin devices on all heads together in a batch ......... 144 1-1. To raise the Sequin devices individually ................145 1-2. To perform Color Change manually .................. 146 1-3.
  • Page 9 Table of contents 14 Halt before F.B./inching ..................... 163 15 R.P.M. limit by needle position .................. 164 16 Presser foot lower dead point ..................164 17 Presser foot stroke..................... 165 18 Presser foot timing..................... 166 19 Presser foot stroke mode................... 167 20 Presser foot F.B.
  • Page 10 Table of contents 3 Start/ATH inching r.p.m. (Input of a password is necessary) ........187 [72 Stitch Compensation] ....................188 1 Backlash (X) (Input of a password is necessary) ............188 2 Backlash (Y) (Input of a password is necessary) ............188 3 Satin Stitch (area) (Input of a password is necessary)..........
  • Page 11 Table of contents 2 Total number of thread breakage (Input of the password is necessary) ....205 3 Error stack (Input of a password is necessary) ............205 4 Memory Process (Input of a password is necessary) ..........206 5 Machine log data Download (Input of password is necessary) ......... 207 6 Display of main shaft stop position (Input of a password is necessary) ....
  • Page 12 Upgrading of software (Input of a password is necessary)............263 Chapter 12 Appendix Specification of the machine......................268 Electrical specifications ..................... 268 1-1. Ambient noise level ......................268 1-2. Machine weight ......................... 269 1-3. Electrical system diagram......................270 TMAR-KC TYPE-2 ......................270 2-1. TMAR-VC .......................... 272 2-2. Terminology..........................277...
  • Page 13 What do you want to do from now ? Handling of each section I want to release the lock of the emergency stop switch. → Refer to "2-2. Emergency stop switch" of page 18. I want to turn ON/OFF the LED lamp →...
  • Page 14 What do you want to do from now ? I want to move the frame to check the size of the design. → Refer to "7-2. To check if design fits in embroidery space (Tracing)" of page 67. (10) I want to change the size of the design to embroider. →...
  • Page 15 What do you want to do from now ? I want to return the frame to the start position in the middle of embroidery. → Refer to "3-3. To return frame to the start position (Start position return)" of page 80. I want to return the frame to registered position in the middle of embroidery.
  • Page 16 Chapter 1 Items that must be followed carefully 1. To use this machine safely ............2 2. Important warning items for safe operation (UL-spec., CSA-spec.)..5 3. Warning labels ................8 4. Inspection before starting work..........11 UO05...

  • Page 17: To Use This Machine Safely

    To use this machine safely Chapter 1 To use this machine safely WARNING 1-1. WARNING This machine is designed for industrial use. Use this machine for semi- or finished textile products and similar materials. Using the machine for other purposes must be avoided. Do not stand on the machine.

  • Page 18: Caution

    To use this machine safely Chapter 1 WARNING Do not damage, modify or heat the power or other cables. Do not exert undue force to them, either. Otherwise the cables will be damaged causing fire and electric shock. Insert the power cable plug fully. If a metallic part etc. touches an electrode in the plug, it may cause fire and/or electric shock.
  • Page 19 To use this machine safely Chapter 1 CAUTION Control the operation noise in the environment. This machine is designed to reduce noise during operation. To improve the sound insulation performance in a factory still more, use the interior finish materials which show high sound insulating performance for the walls, ceiling, and floor of the factory.

  • Page 20: Important Warning Items For Safe Operation (Ul-Spec., Csa-Spec.)

    Important warning items for safe operation (UL-spec., CSA-spec.) Chapter 1 Important warning items for safe operation (UL-spec., CSA-spec.) The following contents explains about UL, and CSA spec. machines. IMPORTANT SAFETY INSTRUCTIONS (applied to UL-spec. and CSA-spec. machines) UL is safety standard applied to USA and CSA is safety standard applied to Canada. Read all instructions before using this appliance When using an electrical appliance, basic safety precautions should always be followed, including the following:...

  • Page 21: Grounding Instructions

    Important warning items for safe operation (UL-spec., CSA-spec.) Chapter 1 WARNING Never drop or insert any object into any opening. Do not use outdoors. Do not operate where aerosol (spray) products are being used or where oxygen is being administrated. To disconnect, turn all controls to the off("O") position, then remove plug from outlet.
  • Page 22 Important warning items for safe operation (UL-spec., CSA-spec.) Chapter 1 DANGER This product is for use on a nominal 120V circuit, and has a grounding plug that looks like the plug illustrated in sketch A in Figure-1. A temporary adaptor, which looks like the adaptor illustrated in sketches B and C, may be used to connect this plug to a 2-pole receptacle as shown in sketch B if a properly grounded outlet is not available.

  • Page 23: Warning Labels

    There could be danger of burn, death or severe injury due to electric shock. Persons except the service personnel designated by Tajima should not open the covers. When you open the cover, turn OFF the power switch and wait for four minutes or more.
  • Page 24 Warning labels Chapter 1 TMAR-KC TYPE-2 [Front view] [Rear view] Quantity of label [c] varies depending on spec. of the machine. UO05...
  • Page 25 Warning labels Chapter 1 TMAR-VC [Front view] viewing the machine from the top (rear side) (*1) [Rear view] (*2) (*2) (*2) (*4) (*3) “a” is affixed also to the inside. (*1) “a” is affixed also to X/Y/main shaft “a” is affixed to X-axis motor cover. (*4) (*2) driver card base inside the cover.

  • Page 26: Inspection Before Starting Work

    Inspection before starting work Chapter 1 Inspection before starting work Before starting work, execute inspection (including cleaning, lubrication) of each part. Spot Check Covers Covers might be attached incorrectly. The thread might be passed incorrectly to each part.(→p.51) Upper thread The tension might be inadequate.
  • Page 27 Inspection before starting work Chapter 1...
  • Page 28 Chapter 2 Name and way to use of each part 1. Name of each part ..............14 2. How to use each part..............16 3. Tension base ................27 4. Functions that must be used practically ........34 SQ11...

  • Page 29: Name Of Each Part

    Name of each part Chapter 2 Name of each part TMAR-KC TYPE-2 1-1. 1. Main shaft motor 2. Thread course 3. Emergency stop switch(→p.18) 4. X-axis motor 5. Power switch(→p.16) 6. Operation panel(→p.23) 7. Color change system 8. Start/stop switch(→p.20) 9.

  • Page 30: Tmar-Vc

    Name of each part Chapter 2 TMAR-VC 1-2. 1. Main shaft motor 2. Thread course 3. Y-axis motor 4. X-axis motor 5. Power switch(→p.16) 6. Emergency stop switch(→p.18) 7. Operation panel(→p.23) 8. Color change system 9. Slim cylinder bed 10. Start/stop switch(→p.20) 11.

  • Page 31: How To Use Each Part

    How to use each part Chapter 2 How to use each part Power switch 2-1. When turning ON the power, set the power switch to "ON". When turning OFF the power, set this switch to "OFF". If the emergency stop switch is pressed or the power is shut off during operation, the power switch will be positioned at the middle.
  • Page 32 How to use each part Chapter 2 There are also following types depending on the spec. Middle position between ON and OFF To cancel, turn "OFF" once, then turn "ON". To lock the power switch, use the padlock. Padlock (Commercial item) RR01...

  • Page 33: Emergency Stop Switch

    Back of machine Back of machine Below operation panel TMAR-KC TYPE-2 TMAR-VC [How to resume] Turn the switch to the right. The lock will be released. The power switch is set to "Middle position". Turn "OFF" → "ON" the power switch. At this moment, wait for 30 seconds or more.
  • Page 34 How to use each part Chapter 2 [When the power is shut off in the middle of embroidery] When the power is shut off due to the power failure etc., restart embroidering according to the following procedure. CAUTION When performing this operation, do not put your hands, etc. on the table. Moving the frame could injure you.

  • Page 35: Start Switch/Stop Switch

    How to use each part Chapter 2 Start switch/Stop switch 2-3. CAUTION Before starting the machine, pay enough attention to the surrounding safety. Moving needle bar and/or frame could injure you. Stop switch Start switch Start switch [During stop] Press the start switch and Operation starts.
  • Page 36 How to use each part Chapter 2 Stop switch [During operation] Press the stop switch. Operation stops. [During stop] a.You want to return the frame. To return the frame: This function makes the frame move to the direction which stitches return with the needle bar stopped.
  • Page 37 How to use each part Chapter 2 b.You want to advance the frame. To advance the frame: This function makes the frame move to the direction which stitches advance with the needle bar stopped. Check if the current setting is Frame Forward (to advance the frame).(→p.39) Press the stop switch according to the chart below.

  • Page 38: Operation Panel

    How to use each part Chapter 2 Operation panel 2-4. Touch panel USB port Frame Travel key(→p.66) USB port 2-5. USB port USB memory RR08...
  • Page 39 3. When the software of the machine is upgraded Some type and/or capacity of the USB memory could not be used for this machine. In this case, buy the USB memory recommended by Tajima. For details, consult the distributor. CAUTION Do not turn ON the machine power with the USB memory connected to the operation panel.

  • Page 40: Lan Port

    Chapter 2 LAN port 2-6. [TMAR-KC TYPE-2] WARNING When you open the right-side box, turn OFF the power. There could be danger of electric shock. When connecting the personal computer with the machine, connect the LAN cable to the LAN port of the machine.
  • Page 41 How to use each part Chapter 2 Pass the LAN cable through the hole in the stand of the right side. Hole LAN cable (Commercial product) Insert the LAN cable into the LAN port. The LAN port is at the lower left position. LAN port LAN cable [TMAR-VC]...

  • Page 42: Tension Base

    Tension base Chapter 2 Tension base Left LED Right LED E switch A switch F switch B switch G switch C switch (Not used) H switch D switch Right and left LED 3-1. Lit in light blue Light blue Light blue It is ready to change to the main screen after turning ON the power.

  • Page 43: Left Led

    Tension base Chapter 2 Unlit The needle bar is suspended. Lit in orange Orange Return stitches will be performed at start of sewing. Left LED 3-3. Lit in blue If the frame is moved manually while the machine is stopping in the Blue middle of embroidery, the left LED at all heads will be lit in blue.(→...

  • Page 44: Direct Command Switch

    Tension base Chapter 2 Direct command switch 3-4. A switch Every time pressing A switch will change the color of the LED lamp. Green After returning the frame, do not perform repair stitches at Green: the next start of machine. After returning the frame, perform repair stitches at the next Red: start of machine.
  • Page 45 Tension base Chapter 2 c.When you want to perform return stitches at the beginning of the next sewing at the head where repair stitches are selected to perform, press A switch one time. In case of plural heads, press A switch at any one of these heads.
  • Page 46 Tension base Chapter 2 C switch This switch will raise the presser foot locating at Frame Back position or lower dead point to retractable position.This operation is available only when the right LED is lit. To raise or lower presser foots at all heads at the same time, refer to the detail page.(→p.87) C switch Condition of presser foot Retractable position...
  • Page 47 Tension base Chapter 2 E switch This switch will switch Frame Back (to return the frame) or Frame Forward (to advance the frame). This operation is available only when the right LED is lit. E switch Lighting condition of lamp Return the frame.

  • Page 48: Items To Notice When Attaching Tension Base Cover

    Tension base Chapter 2 Items to notice when attaching tension base cover 3-5. CAUTION When attaching the tension base cover, pull out the harness so that the mark tube comes out. Otherwise, the tension base card could be damaged. Tension base cover The tension base cover is detached.

  • Page 49: Functions That Must Be Used Practically

    Functions that must be used practically Chapter 2 Functions that must be used practically To notify the operator that the position of the frame is misaligned 4-1. If the frame is moved by the following operations at stop of the machine in the middle of embroidery, left LED at tension bases of all heads will be lit in blue.
  • Page 50 Functions that must be used practically Chapter 2 To return the frame to the original position after checking the design, perform the following operation. Press the stop switch. → The frame will return to the original position. Press the start switch. →...
  • Page 51 Functions that must be used practically Chapter 2...

  • Page 52: Chapter 3 Screen

    Chapter 3 Screen 1. Basic screen ................38 2. Input operation................47 QS04...

  • Page 53: Basic Screen

    Basic screen Chapter 3 Basic screen Main screen (Screen 1010) 1-1. When the power is turned ON, the following screen will appear. From this screen, setting or operation will be started. 1. Screen number (1010) 2. Stop factor (It will be displayed during stop of the machine.) Border frame 3.

  • Page 54: Maximum Speed

    Basic screen Chapter 3 13. Current setting value of FB (Return the frame) / FF (Advance the frame) Border frame 14. Manual color change screen (→p.78) 15. Manual operation screen (→p.77) 16. Current number of stitches 17. Setting item screen (→p.152) 18.
  • Page 55 Basic screen Chapter 3 When you want to rotate the design by 180° for the frame type you desire (Cap frame in this example), perform following setting. Automatic design rotation (180°) After setting, the design rotation icon will appear as shown in the figure below. The design will be shown as rotating by 180°.

  • Page 56: Design Selection Screen (Screen 2000)

    Basic screen Chapter 3 Design selection screen (Screen 2000) 1-2. Select a design in the machine memory and perform the edit of design, the change of needle bar order, and setting of repeat. 1. Screen number (2000) 2. Design data stored in the machine memory Screen 1010 Screen 2000 3.

  • Page 57: Usb Memory Screen (Screen 3100)

    Saving format of design Time: Updating order T: TAJIMA format (DST) Name: Alphabetical file name order T2: TAJIMA binary format (TBF) 13. Page switching (Only when the second T3: TAJIMA integrated file (TCF) page or after exists) Depending on saving format of the design, the design 14.
  • Page 58 Color Change Sequence, Start Position G0003.DGF Design data in personal computer T2 (TBF) G0003.TBF Stitch data of TAJIMA binary format T(DST G0003.DST Stitch data of TAJIMA ternary format [1] T3 design is unified by following four files. (TAJIMA binary format)

  • Page 59: Presser Foot Preset Saving Screen

    Basic screen Chapter 3 Presser foot preset saving screen 1-4. This screen will save the setting value (described below) of the presser foot for each design. Presser foot lower dead point Presser foot stroke mode Presser foot stroke Presser foot timing Presser foot F.B.

  • Page 60: Data Set Screen

    Basic screen Chapter 3 Data set screen 1-5. Select the design and enable to embroider. (Data set) Screen 1010 Design Free space 1. Setting for scaling up/down of design Data conversion X 120% Y 120% 0° 2. Setting of repeat Repeat Start position 3.

  • Page 61: Needle Bar Selection Screen (Screen 2010)

    Basic screen Chapter 3 Needle bar selection screen (Screen 2010) 1-6. Perform general settings about needle bar. 1. Screen number (2010) 2. Design of which data is set. Screen 1010 Screen 2010 3. Red frame indication of the step Step that sewing condition was set at "Step unit setting"...

  • Page 62: Input Operation

    Switching of code To input character 2-2. When inputting the character, select the character icon, and press icon G. Switching of large letter/small letter Cursor movement Design name: W-TAJIMA To return to previous screen Write file name. G001_TAJIMA_WORLD Delete Character icon...
  • Page 63 Input operation Chapter 3...
  • Page 64 Chapter 4 How to operate 1. To turn ON the power ............... 50 2. Preparation before embroidering..........50 3. To input design to machine memory......... 54 4. To decide embroidery design (Data Setting) ......60 5. To decide sewing mode ............62 6.

  • Page 65: To Turn On The Power

    To turn ON the power Chapter 4 To turn ON the power CAUTION Do not turn ON the machine power with the USB memory connected to the operation panel. The system sometimes may not start up. When the power starts up, after the screen of software version displays, the main screen will appear. From this screen, setting or operation will be started.

  • Page 66: To Thread

    Preparation before embroidering Chapter 4 To thread 2-2. If the thread does not pass to each section correctly, it could cause trouble such as the deterioration of embroidery or the thread breakage, etc. Pass the thread correctly referring to the figure below. Place the thread cone on the thread stand blade.
  • Page 67 Preparation before embroidering Chapter 4 Put the thread into the groove of the tension stud. (Indicated by an arrow) To perform threading through the spiral tube, use the threader (accessory). Threading through spiral tube Groove Threader Spiral tube Groove SQ11...
  • Page 68 Preparation before embroidering Chapter 4 It is possible to perform threading easily by just It is possible to adjust the stroke of hooking the thread here. the thread take-up spring. ( → p.260) After threading, adjust the thread tension. For the detail, refer to the separate manual "BASICS".

  • Page 69: To Input Design To Machine Memory

    Icon B 1st design 2nd design Regarding the screen 3100 of the left figure, refer to the detail page. (→p.41) 56789 56789 W-TAJIMA W-TAJIMA stitch: 153 stitch: 153 If this icon is pressed, all designs will be selected. 56789 W-TAJIMA...

  • Page 70: To Input Design In Personal Computer To Machine Memory

    To input design to machine memory Chapter 4 To set When the numbers of designs exceed the machine memory 56789 W-TAJIMA capacity or the machine memory stitch: 153 capacity is not enough, the code No. 56789 W-TAJIMA 2BA will be displayed.
  • Page 71 To input design to machine memory Chapter 4 Turn ON the power of the personal computer, and start up DG/ML by Pulse. Turn ON the machine power, and set "1 Network" to "DG/ML[V1]". Icon A Icon C For DG/ML by Pulse, the below icons will appear.

  • Page 72: To Input Design In Personal Computer To Machine Memory (Using A Bar Code Reader)

    To input design to machine memory Chapter 4 To input design in personal computer to machine memory (Using a bar code reader) 3-3. Select the design (saved in DG/ML by Pulse) by the bar code reader and input it to the machine memory. Regarding the bar code reader, prepare a commercial item.
  • Page 73 To input design to machine memory Chapter 4 Read the bar code by using the bar code reader. The bar code can be read also from the following Bar codes can be printed by using the print screen. function of DG/ML by Pulse. Screen 2000 In addition, the bar code can be read also from the following screens.
  • Page 74 To input design to machine memory Chapter 4 If the bar code of the design to be embroidered next is read during machine operation, the preread design will be set at the end of the current embroidery design and then a yellow bar will be displayed. (Pre-reading of the next design) Yellow bar When performing the following operation, the yellow bar will disappear.

  • Page 75: To Decide Embroidery Design (Data Setting)

    To decide embroidery design (Data Setting) Chapter 4 To decide embroidery design (Data Setting) CAUTION When performing this operation, do not put your hands, etc. on the table. Moving the frame could injure you. [How to operate] Example: Select one design from designs saved in the machine memory. Icon A Embroidery design To set...
  • Page 76 To decide embroidery design (Data Setting) Chapter 4 When some messages are written for the design (****.TCF), the following screen will be displayed. To write some message into the design (****.TCF), DG15 by Pulse or later version is necessary. Display after data set Message S abcdefgh Message S...

  • Page 77: To Decide Sewing Mode

    To decide sewing mode Chapter 4 To decide sewing mode To perform color change and start operation automatically 5-1. According to usage order of needle bars, set "To perform" / "Not to perform" Color Change automatically. To sew with single color irrespective of using order, set "Auto Color Change" to "No". If "No" is selected at "Auto Color Change", it is not possible to set "Auto start"...
  • Page 78 To decide sewing mode Chapter 4 [How to operate] Example: Set step 1 to needle bar No.4 and step 2 to needle bar No.6. Icon A Design Icon E Step 1, needle No.4 Step 2, needle No. 6 Regarding the screen 2010 of the left figure, refer to the detail page.

  • Page 79: Items To Check

    Items to check Chapter 4 Items to check To check size of design and setting contents 6-1. Main screen (1010) 1. Scale ratio of design (Horizontal) 1020 2. Scale ratio of design (Vertical) 3. Rotating angle of design 4. Reverse of design : Not to perform : To perform 5.

  • Page 80: To Check Head To Embroider

    Items to check Chapter 4 To check head to embroider 6-2. Check if the right LED of the head to embroider is lit in green. When the right LED of the head to embroider is unlit, press A switch. The right LED at the head will be lit in green. Right LED A switch To decide maximum speed...

  • Page 81: To Move Frame To Start Position

    To move frame to start position Chapter 4 To move frame to start position To move frame 7-1. Perform this operation when moving the frame to the start position manually. Frame Travel key Rear Left Right Speed switching key If pressing this key, the frame travel speed will change. Front Low speed: Key will be unlit.

  • Page 82: To Check If Design Fits In Embroidery Space (Tracing)

    To move frame to start position Chapter 4 To check if design fits in embroidery space (Tracing) 7-2. It is possible to check the size of the design by moving the frame along the design before embroidery. The position where tracing was executed will be the start position. CAUTION When performing this operation, do not put your hands, etc.
  • Page 83 To move frame to start position Chapter 4 When the start position is correct, the frame will move to the direction indicated by arrows from the start position and will stop after finishing Trace. (Figure A) When the start position is incorrect, the frame will stop during operation and the error No. 225 will appear. Decide the start position again.

  • Page 84: To Start Embroidering

    To start embroidering Chapter 4 To start embroidering CAUTION Before the start of the operation, pay enough attention to the surrounding safety. Moving the needle bar and/or the frame could injure you. Stop switch Start switch When starting the operation, press the start switch. If the start switch is kept on pressing during the operation, the embroidery speed will go down and become slow operation.
  • Page 85 To start embroidering Chapter 4 Start the embroidery again by the following procedure. Pass the upper thread, or change the under thread (bobbin case). Threader (accessory) To attach to rotary hook Bobbin case Return the frame for several repair stitches. (→p.21) When you start the machine, only the head with the thread breakage will start repair stitches from where the frame was returned.
  • Page 86 To start embroidering Chapter 4 [Process from thread breakage to repair stitches] a. After thread breakage occurs, the frame will move some stitches and then stop. Occurrence of thread breakage Position with missing stitches Embroidery direction Position where the frame stopped b.

  • Page 87: Completion Of Embroidery

    To start embroidering Chapter 4 Completion of embroidery 8-2. Destination of the frame movement differs depending on setting of the machine. Setting of Automatic Offset The frame will move to the offset position. The frame will not move. However, when Auto Origin Return has been set, the frame will move to the start position.

  • Page 88: Chapter 5 Manual Operation

    Chapter 5 Manual operation 1. To return frame, to advance frame ............74 2. Thread trimming, color change............77 3. Frame Travel ..................79 4. Raising and lowering of needle bar ...........85 5. Raising and lowering of presser foot ..........87 6. Others....................91 QS04...

  • Page 89: To Return Frame, To Advance Frame

    To return frame, to advance frame Chapter 5 To return frame, to advance frame To return frame (Frame back): The frame will be moved to the direction where stitches return with the needle bar stopped. When thread breakage occurs, perform Frame Back by a few stitches automatically.(→p.162) To advance frame (Frame forward): The frame will be moved to the direction where stitches advance with the needle bar stopped.

  • Page 90: To Perform "To Return Frame", "To Advance Frame" (Specification By Number Of Stitches)

    To return frame, to advance frame Chapter 5 To perform "To return frame", "To advance frame" (Specification by number of stitches) 1-2. Perform Frame Back or Frame Forward for all stitches being set together. CAUTION When performing this operation, do not put your hands, etc. on the table. Moving the frame could injure you.

  • Page 91: To Perform "To Return Frame", "To Advance Frame"( Stop Code)

    To return frame, to advance frame Chapter 5 To perform "To return frame", "To advance frame"( Stop code) 1-3. Perform Frame Back or Frame Forward by Stop code CAUTION When performing this operation, do not put your hands, etc. on the table. Moving the frame could injure you.

  • Page 92: Thread Trimming, Color Change

    Thread trimming, color change Chapter 5 Thread trimming, color change To trim thread 2-1. It is possible to trim thread also by using the direct command switch (F switch).(→p.32) CAUTION When performing this operation, do not put your hands etc. near the needle or on the table.

  • Page 93: To Change Color

    Thread trimming, color change Chapter 5 To change color 2-2. CAUTION When performing this operation, do not put your hands etc. around the needle bar case. Moving needle bar case could injure you. [How to operate] Example: Perform color change at 8th needle. Icon E Needle bar No.

  • Page 94: Frame Travel

    Frame Travel Chapter 5 Frame Travel To move frame to registered position (Frame travel to optional position) 3-1. Move the frame to the position registered by parameter "39 Optional position".(→p.179) CAUTION When performing this operation, do not put your hands, etc. on the table. Moving the frame could injure you.

  • Page 95: To Return Frame To The Start Position (Start Position Return)

    Frame Travel Chapter 5 To return frame to the start position (Start position return) 3-3. CAUTION When performing this operation, do not put your hands, etc. on the table. Moving the frame could injure you. [How to operate] Icon F Icon L Yes (Completed) OK to move a frame to start...

  • Page 96: To Move Frame By Inputing Value (Input Value For Frame Travel)

    Frame Travel Chapter 5 To move frame by inputing value (Input value for Frame Travel) 3-5. CAUTION When performing this operation, do not put your hands, etc. on the table. Moving the frame could injure you. [Explanation of screen] 1. Current frame position Selecting coordinates icon will change the indication.
  • Page 97 Frame Travel Chapter 5 + 60.0 Y + 0.0 Y - 85.0 X + 60.0 X + 60.0 X + 60.0 + 0.0 + 0.0 Y - 85.0 To set (Completed) SQ11...

  • Page 98: To Make Machine Memorize Frame Origin (Absolute Origin Search)

    Frame Travel Chapter 5 To make machine memorize frame origin (Absolute origin search) 3-6. The frame origin is a reference point to calculate the frame position. (Xa:0.0, Ya:0.0) Execute this function when moving the frame with the power turned OFF in changing frame etc. or when setting software frame limit.

  • Page 99: Return Operation When Power Is Shut Off (Power Resume)

    Frame Travel Chapter 5 Return operation when power is shut off (Power resume) 3-7. When the power is shut off by the emergency stop switch or the power failure etc., returning the frame to the previous position will prevent the design from displacing.(→p.18) To perform origin return operation on the operation panel, follow the procedure below.

  • Page 100: Raising And Lowering Of Needle Bar

    Raising and lowering of needle bar Chapter 5 Raising and lowering of needle bar To lower needle bar 4-1. Lower the needle bars selected now at all heads together. Use this function to make positioning of the frame before embroidering. CAUTION When performing this operation, do not put your hands etc.

  • Page 101: To Lower Needle Bar To Lower Dead Point

    Raising and lowering of needle bar Chapter 5 To lower needle bar to lower dead point 4-3. Lower the needle bars selected now to the lower dead points at all heads together. Performing this operation will cause the needle bar stuck in the fabric. Use this function to embroider consecutively on the long fabric. CAUTION When performing this operation, do not put your hands etc.

  • Page 102: Raising And Lowering Of Presser Foot

    Raising and lowering of presser foot Chapter 5 Raising and lowering of presser foot To lower/raise the presser foot 5-1. Raise/lower currently selected presser foots of needle bars at all heads together. (Needle bars will not move down.) It is possible to move up/down the presser foot also by direct command switch (C switch).(→p.31) CAUTION When performing this operation, do not put your hands, etc near the needle or on the table.

  • Page 103: To Set Presser Foot In Unit Of Needle Bar Or Step

    Raising and lowering of presser foot Chapter 5 To set presser foot in unit of needle bar or step 5-2. To use this function, it is necessary to set the functional level to "1" or "SEL". (→p.204) [Setting screen] 1. Presser foot setting in unit of needle bar or step Select one among Needle bar, Any or Step.
  • Page 104 Raising and lowering of presser foot Chapter 5 3. Stroke mode of presser foot Presser foot setting According to maximum speed of the machine, the Lower dead point presser foot will perform Stroke automatically (usual 0.3 mm Stroke mode setting). 0.3 mm The maximum speed of the machine is limited Stroke...
  • Page 105 Raising and lowering of presser foot Chapter 5 [How to operate] Example: Set the lower dead point of the presser foot to 1.0 mm, stroke mode to "M" and stroke amount to 15 Icon F Icon D Lower dead point 1.0 (mm) Presser foot setting Lower dead point 1.0 mm...

  • Page 106: Others

    Others Chapter 5 Others To turn ON/OFF the LED lamp 6-1. [How to operate] Icon F Icon e Icon F (Completed) Unlit UO05...

  • Page 107: Machine Log Data Download

    Others Chapter 5 Machine log data Download 6-2. Get the operation logs and the communication records. This function is for analyzing cause of some trouble of the machine. When your distributor asks to get log datas, send datas to your distributor saving log data information in the USB memory by the following operation.
  • Page 108 Chapter 6 Delete, save and edit of design 1. To delete design ............... 94 2. To save design, to change design name ........97 3. To edit design ................. 101 4. To copy, divide and combine design........109 QS04...

  • Page 109: To Delete Design

    To delete design Chapter 6 To delete design To delete a design in the machine memory in one design units 1-1. [How to operate] Icon A Design to delete Icon D To set Icon I If this icon is pressed, all designs will be selected.

  • Page 110: To Delete Plural Designs In Machine Memory

    To delete design Chapter 6 To delete plural designs in machine memory 1-2. It is possible to delete designs in the same layer without limit. [How to operate] Example: Two designs will be selected and deleted. Icon A 1st design Icon D 2nd design To set...

  • Page 111: To Delete A Design In Usb Memory

    Example: The selected two designs will be deleted. To set USB memory Icon A Icon B 1st design 2nd design If this icon is pressed, all 56789 56789 W-TAJIMA designs will be selected. W-TAJIMA stitch:153 stitch:153 If this icon is pressed, 56789 W-TAJIMA stitch:153 selecting the design will be canceled.

  • Page 112: To Save Design, To Change Design Name

    To save design, to change design name Chapter 6 To save design, to change design name To write a design into USB memory (Input of the password is necessary) 2-1. It is possible to write designs in the same layer into USB memory without limit. To use this function, it is necessary to set the functional limit level to “SEL”...
  • Page 113 When the file name is changed, follow the procedure below. When the file name is not changed, proceed to the next operation after setting. Change the file name of writing design 1. (Example: G0009) G0009 To set Design name: W-TAJIMA Design name: W-TAJIMA Design name: W-TAJIMA Write file name. Write file name.

  • Page 114: To Change The Saving Place Of A Design

    To save design, to change design name Chapter 6 To change the saving place of a design 2-2. Move the saving place of the design saved in the machine memory. It is possible to change the saving place of the design in the same layer without limit. [How to operate] Example: Two designs will be selected and moved to the saving place "Group 2"...

  • Page 115: To Change The Design Name

    Icon D To set Icon J To change design name Rename design data. TAJIMA_W Old name of design data: W-TAJIMA [1] Up to 8 characters can be set for a design name. To set (Completed) Rename design data. TAJIMA_W Old name of design data: W-TAJIMA...

  • Page 116: To Edit Design

    To edit design Chapter 6 To edit design The design saved in the machine memory is targeted. To search stitch by specifying stitch No. 3-1. [How to operate] Example: 480th stitch will be searched. Icon A Target design Icon D To set Icon M Input 480...

  • Page 117: To Search Stitch By Specifying Function Code

    To edit design Chapter 6 To search stitch by specifying function code 3-2. Correspondent function code to the machine and the movement are as shown in the chart below. Function code Movement Detail Stitch Stitches will be embroidered. Jumping will be performed. (Frame travel Jump without needle locating) Color Change...

  • Page 118: To Insert A Stitch (Input Of The Password Is Necessary)

    To edit design Chapter 6 Jump, color change Selected item will be displayed as shown below. Stitch Jump Color Change Icon h, or Icon l (Completed) Stitches before the selected stitch will be searched. Stitches after the selected stitch will be searched.
  • Page 119 To edit design Chapter 6 To set Icon M Input 480 480 +0.0 +0.0 Icon j Insert (10) Upper/under threads To set (Completed) (11) (12) (13) QS04...

  • Page 120: To Delete A Stitch (Input Of The Password Is Necessary)

    To edit design Chapter 6 To delete a stitch (Input of the password is necessary) 3-4. If the stitch having length is deleted, a design will be displaced hereafter. To use this function, it is necessary to set the functional limit level to “SEL” by inputting a password. (→p.202) [How to operate] Example: 480th stitch will be deleted.

  • Page 121: To Modify A Stitch (Input Of The Password Is Necessary)

    To edit design Chapter 6 To modify a stitch (Input of the password is necessary) 3-5. If stitch length after change is different from that before change, a design will be displaced hereafter. To use this function, it is necessary to set the functional limit level to “SEL” by inputting a password. (→p.202) [How to operate] Example: Stitch code at 480th stitch will be modified to jump code.

  • Page 122: To Delete Small Stitches

    To edit design Chapter 6 To set (Completed) (11) To delete small stitches 3-6. Fine stitches will be absorbed in before-and after stitches. This function is effective to reduce thread cast-off and thread breakage. It is possible to process designs in the same layer without limit. CAUTION The previous design will be overwritten after removing fine stitches.
  • Page 123 To edit design Chapter 6 Icon L When the selected design is one design, icon b will appear. If you press icon b, the number of removable stitches will be displayed. Icon b To set Yes (Completed) OK to execute clean-up as 0.5 mm? QS04...

  • Page 124: To Copy, Divide And Combine Design

    To copy, divide and combine design Chapter 6 To copy, divide and combine design The design saved in the machine memory is targeted. To copy a design 4-1. It is possible to copy designs in the same layer without limit. [How to operate] Example: Two designs will be selected and copied in the saving place "Group 2"...

  • Page 125: To Divide A Design

    To copy, divide and combine design Chapter 6 To divide a design 4-2. Divide the design by the color change code of a design. CAUTION Previous design will be divided by this operation. Back up the design according to need. [How to operate] Icon A Design to divide...

  • Page 126: To Combine A Design

    To copy, divide and combine design Chapter 6 To set Yes (Completed) The design of a memory No.4 will be divided to a memory No.4 and that OK to divide a design data in 899 st? No.36 and saved in a example 4 >...
  • Page 127 To copy, divide and combine design Chapter 6 1st design When deleting 2nd design, press "DEL" key with selecting 2nd design. To copy a design, press "Insert" key while selecting a design. Icon F Start position (10) (11) Input X/Y coordinates of the start position with numerical key.
  • Page 128 To copy, divide and combine design Chapter 6 [How to operate] Example: Three designs will be combined. Icon A 1st design Icon D To set Icon P Icon E 2nd design To set Space of 3rd design (10) Icon E (11) 3rd design (12)
  • Page 129 To copy, divide and combine design Chapter 6...

  • Page 130: Chapter 7 Convenient Functions

    Chapter 7 Convenient functions 1. To move the frame to the position registered ......116 2. To change the size of a design/To change the direction of a design (Data conversion)..122 3. To embroider repeatedly (Repeat)..........126 4. Advanced setting of the needle bar step ........131 5.

  • Page 131: To Move The Frame To The Position Registered

    To move the frame to the position registered Chapter 7 To move the frame to the position registered To move the frame automatically at start and end of embroidery (Automatic offset) 1-1. The frame will move automatically between offset position and start position so that replacement of the frame and the fabric to be stretched can be performed easily.
  • Page 132 To move the frame to the position registered Chapter 7 Start position Icon S Move the frame to the start position by pressing the frame travel key. Start position Offset middle position 1 Move the frame to the offset middle position 1 by pressing the frame travel key.

  • Page 133: To Delete The Registered Frame Position (Automatic Offset Deletion)

    To move the frame to the position registered Chapter 7 To set (Completed) (14) To delete the registered frame position (Automatic offset deletion) 1-2. CAUTION When performing this operation, do not put your hands etc. on the machine table. Moving the frame could injure you. [How to operate] Icon A Design...

  • Page 134: To Move Frame At A Desired Position During Embroidery (Automatic Free Setting Offset)

    For this function, refer to the detail page. (→p.227) [How to operate] Example: Insert "Automatic free-setting offset" code to 480th stitch. Decide the frame position by "Automatic offset". (→p.116) Icon A Design Icon D To set Icon M Input 480 480 +0.0 +0.0 56789 W-TAJIMA stitch:153 QS08...
  • Page 135 To move the frame to the position registered Chapter 7 Icon j Insert (10) Icon q Automatic Free-Setting Offset To set (Completed) (11) (12) (13) QS08...

  • Page 136: To Move The Frame At The Color Change Position During Embroidery

    To move the frame to the position registered Chapter 7 To move the frame at the color change position during embroidery 1-4. (Auto color change offset) "Offset" will be inserted to the needle bar step by the operation of selecting needle bar. Then, the machine will stop at the color change position you desire and the frame will move to the front (offset position) automatically during embroidery.

  • Page 137: To Change The Size Of A Design/To Change The Direction Of A Design (Data Conversion)

    To change the size of a design/To change the direction of a design (Data conversion) Chapter 7 To change the size of a design/To change the direction of a design (Data conversion) When Rotation and Reversion are set at the same time, the data will be changed in order from Rotation to Reversion.

  • Page 138: To Rotate A Design

    To change the size of a design/To change the direction of a design (Data conversion) Chapter 7 To rotate a design 2-2. [How to operate] Example: Rotate the design by 45° unit. (45° in this example) 45° Start position Icon A Design Icon F Icon m...
  • Page 139 To change the size of a design/To change the direction of a design (Data conversion) Chapter 7 [How to operate] Example: Rotate the design by 1° unit. (5° in this example) 5° Start position Icon A Design Icon F Icon f 5°...

  • Page 140: To Reverse A Design

    To change the size of a design/To change the direction of a design (Data conversion) Chapter 7 To reverse a design 2-3. [How to operate] Example: Reverse the design. Start position Icon A Design Icon F To set (Completed) 100% 100% (50-200) (1-99)

  • Page 141: To Embroider Repeatedly (Repeat)

    To embroider repeatedly (Repeat) Chapter 7 To embroider repeatedly (Repeat) When repeating the design changed size and direction, this function will repeat the design of shape enlarged/ reduced, rotated and reversed. To repeat a design by specifying vertical or horizontal and the number to repetitions 3-1.
  • Page 142 To embroider repeatedly (Repeat) Chapter 7 Icon t (10) 100% 100% (50-200) (1-99) (50-200) (1-99) 100% +50.0 100% +50.0 (±0.0) (±0.0) (50-200) (50-200) (1-99) (1-99) (0-359) (0-359) (±0.0) (±0.0) (X,Y) (X,Y) (p,q) (p,q) -60.0 (11) When repeating design to upper 100% (50-200) (1-99)

  • Page 143: To Arrange A Design Automatically

    To embroider repeatedly (Repeat) Chapter 7 To arrange a design automatically 3-2. The machine will automatically calculate the number of designs that can be arranged within the embroidery space, and then will perform embroidery. [How to operate] Example: Arrange the distance (horizontal) of the design to 50 mm, the distance (vertical) of the design to 　　　　...

  • Page 144: To Reverse A Design Alternately

    To embroider repeatedly (Repeat) Chapter 7 To reverse a design alternately 3-3. The design being set repeat will be embroidered at odd Nth (number) time and even Nth time by reversing alternately. [How to operate] Example: Reverse based on X-axis. Icon A Design Icon F...
  • Page 145 To embroider repeatedly (Repeat) Chapter 7 Reverse based on Y-axis. Example: Priority in vertical Odd-numbered times Even-numbered times Rotate by 180°. Example: Priority in vertical Odd-numbered times Even-numbered times To set (Completed) 100% (50-200) (1-99) 100% 50.0 (50-200) (±0.0) (0-359) (1-99) 60.0 (±0.0)

  • Page 146: Advanced Setting Of The Needle Bar Step

    Advanced setting of the needle bar step Chapter 7 Advanced setting of the needle bar step To delete a needle bar selection setting 4-1. [How to operate] Example: Delete the setting of needle bar selection at Step 4 to move up to the setting of after. Icon A Design Icon E...

  • Page 147: To Insert A New Setting In The Needle Bar Selection Setting

    Advanced setting of the needle bar step Chapter 7 To insert a new setting in the needle bar selection setting 4-2. [How to operate] Example: Insert step after Step 4 to move down to the setting of after. Icon A Design Icon E Step 4...
  • Page 148 Advanced setting of the needle bar step Chapter 7 After setting, press icon. Page P1 2015 Enlarged Maximum r.p.m. 1100 rpm (250-1100rpm) 5 / 32 Auto jump 1100 rpm (2.0-9.9mm,No:A,B:240-360) 875 st. Jump convert (No,Yes1-9J) Jump 14 st. Presser foot lower dead point Seq1 52 (0.3-6.3mm) Presser foot stroke...
  • Page 149 Advanced setting of the needle bar step Chapter 7 Embroidery conditions are as shown in the chart below. Page P1 Embroidery condition Setting range Maximum r.p.m. 250 rpm to Maximum r.p.m. of machine Auto jump 2.0-9.9 mm, No: A, B: 240-360 Jump convert No, Yes1-9J Presser foot lower dead point...
  • Page 150 Advanced setting of the needle bar step Chapter 7 [How to operate] Example: Set Step 5 to the following stitching condition. Needle bar No.: 9 (Changing from 6 to 9) Maximum RPM: 700 rpm Presser foot lower dead point: 3.0 mm Presser foot F.B.
  • Page 151 Advanced setting of the needle bar step Chapter 7 Presser foot lower dead point To set (10) (11) (12) Maximum r.p.m. Maximum r.p.m. Maximum r.p.m. Presser foot lower dead point Presser foot lower dead point Presser foot lower dead point To set (13) (14)

  • Page 152: To Replace A Specified Needle Bar No. With Another Needle Bar No. In A Batch

    Advanced setting of the needle bar step Chapter 7 To replace a specified needle bar No. with another needle bar No. in a batch 4-4. (Needle bar conversion) [How to operate] Example: Replace the needle bar No.8 to the needle bar No.6 in a batch. Step No.

  • Page 153: To Select Working Head To Embroider (Head Selection)

    To select working head to embroider (Head selection) Chapter 7 To select working head to embroider (Head selection) To set pattern No. in every needle bar step 5-1. Read "Outline of function" before operation. (→p.230) The value being set in the detail page will be applied as the pattern No. (→p.139) [How to operate] Example: Set the pattern No.

  • Page 154: To Set Working Head For Each Pattern

    To select working head to embroider (Head selection) Chapter 7 P7 (Press icon twice) Needle bar step 2 P7 1 P1 2 P5 2 P2, 7 P12, 17 P5, 10 P15, 20 Needle bar step 3 To set (Completed) (10) (11) (12) P1 3...
  • Page 155 To select working head to embroider (Head selection) Chapter 7 Icon s 1, 3, 5, 7 P1 1 [1] Select the suspended head. 2, 5, 8 1, 4, 7 To set (Completed) (10) After that, perform the data set for this design. QS04R...

  • Page 156: Activate The Odd-Numbered Head Or The Even-Numbered Head Only

    To select working head to embroider (Head selection) Chapter 7 Activate the odd-numbered head or the even-numbered head only. 5-3. [How to operate] Example: Suspend the odd-numbered head and activate the even-numbered head only. Icon E Icon h Suspend the odd-numbered head.

  • Page 157: Needle Bar Color

    Needle bar color Chapter 7 Needle bar color To change the needle bar color 6-1. [How to operate] Example: Change the needle bar No.1 to yellow, and the needle bar No.5 to black. Icon A Design Icon E Icon C Needle bar No.1 Yellow Needle bar No.5...

  • Page 158: Optional Device

    Chapter 8 Optional device 1. Sequin Device ................ 144 2. Automatic Lubrication System ..........149 QS04...

  • Page 159: Sequin Device

    Sequin Device Chapter 8 Sequin Device To raise/lower the Sequin devices on all heads together in a batch 1-1. This function can be operated only when the Needle Bar equipped with the Sequin Device is selected. CAUTION When performing this operation, keep your hands, face etc. away from the Needle Bar Case.

  • Page 160: To Raise The Sequin Devices Individually

    Sequin Device Chapter 8 [How to operate] Example: Raise the Sequin Device. Icon F Icon e Icon X Yes (Completed) OK to raise the Sequin? To raise the Sequin devices individually 1-2. This function corresponds to the Sequin Device III only. CAUTION When performing this operation, keep your hands, face etc.

  • Page 161: To Perform Color Change Manually

    Sequin Device Chapter 8 To perform Color Change manually 1-3. This function corresponds to the Sequin Device III only. CAUTION When performing this operation, keep your hands, face etc. away from the Needle Bar Case. A moving Sequin Device could injure you. It is possible to operate only when the machine is stopped.
  • Page 162 Sequin Device Chapter 8 Step 6 Icon u If icon u is pressed, the display of the needle bar icon of the 1st needle will be switched. To reverse Needle Bar No.1 If Needle Bar No.1 is pressed, Step 6 will be switched on the display as shown below.

  • Page 163: To Replace Sequin 1 With Sequin 2 (Design Data In A Batch)

    [How to operate] Example: Reverse sequin embroidery of the right side Sequin Device in a batch. Icon A Design Icon D To set Icon S 56789 W-TAJIMA stitch:153 To set (Completed) After that, perform the data set for this design. QS08...

  • Page 164: Automatic Lubrication System

    Automatic Lubrication System Chapter 8 Automatic Lubrication System To operate the Lubrication System 2-1. While the machine is stopped, operate the lubrication system manually and lubricate to the rotary hook or the inside of head. [How to operate] Icon F Icon e Icon T Type to lubricate rotary hook and inside of head...
  • Page 165 Automatic Lubrication System Chapter 8...

  • Page 166: Parameter (Setting Item)

    Chapter 9 Parameter (Setting item) [Important] About parameter display on the operation panel All parameters are explained in this chapter. However, some parameters, which could affect embroidery quality if they are changed easily, are set to be hidden at shipment and they can not be changed.

  • Page 167: Display Setting Of Parameter

    Not to display all parameters Chapter 9 Display setting of parameter This machine is shipped as the functional limit level "1". Display or hide parameters by the following operation according to the necessity of your use. Not to display all parameters 1-1.

  • Page 168: To Display The Desired Parameter Only

    To display the desired parameter only. Chapter 9 To display the desired parameter only. 1-2. From the state of the functional limit level "1", we explain operating method hereafter. [An example of operation] You want to display only "1 Auto Color Change (AC)" and "2 Auto Start". Icon G Press P5 twice.

  • Page 169: Not To Display The Desired Parameter Only

    Not to display the desired parameter only. Chapter 9 To set Icon A (Completed) (12) (13) 2 Functional limit level 2 Functional limit level Not to display the desired parameter only. 1-3. From the state of the functional limit level "1", we explain operating method hereafter. [An example of operation] You want to hide only "9 Auto Jump"...
  • Page 170 Not to display the desired parameter only. Chapter 9 9 Auto jump 10 Jump Convert To set (10) (11) 9 Auto jump 9 Auto jump 9 Auto jump 10 Jump Convert 10 Jump Convert 10 Jump Convert To set Icon A (Completed) (12) (13) 2 Functional limit level...

  • Page 171: To Display All Parameters

    To display all parameters Chapter 9 To display all parameters 1-4. From the state of the functional limit level "1", we explain operating method hereafter. Icon G Press P5 twice. Icon S 1 Auto Color Change (AC) 2 Functional limit level Press twice.

  • Page 172: Parameter

    Page P1 Chapter 9 Parameter Page P1 2-1. [How to switch to page P1] Icon G Page P1 1 Auto Color Change (AC) 1 Auto Color Change (AC) This is the setting to change the color automatically according to "Color change sequence". Setting range 1 Auto Color Change Yes: Auto Color Change is performed.

  • Page 173: Auto Start At Same Color

    Page P1 Chapter 9 3 Auto start at same color This is the setting to start the operation automatically even if the same needle bar is selected before and after color change. Setting range Yes: Auto start is performed. 3 Auto start at same color No: Auto start is not performed.

  • Page 174: Frame Type, Fs Mode

    When performing this operation, do not put your hands, etc. on the table. Moving the frame could injure you. Setting range Cap frame TMAR-KC TYPE-2 5 Frame Type Border frame, cap frame, tubular goods frame FS Mode FS Mode is available only for border frame and tubular goods frame.

  • Page 175: Total Stitch Counter

    Page P1 Chapter 9 6 Total Stitch Counter Display the time from start of operation to now, the number of stitches embroidered, the number of designs and remaining amount to Preset Halt. Example: Reset a design counter. Design counter Clear 6 Total Stitch Counter 7 Start inching After stopping the machine during embroidery, set the number of times of lowering the needle bar at slow...

  • Page 176: Auto Jump

    Page P1 Chapter 9 9 Auto jump This is the setting to perform jump automatically when stitch length is longer than the setting value. There are two types of auto jumps, A (Split auto jump) and B (Batch auto jump). When the setting of Auto jump has been changed by "Step unit setting"...

  • Page 177: Page P2

    Page P2 Chapter 9 Page P2 2-2. [How to switch to page P2] Icon G Page P2 1 Auto Color Change (AC) 11 F.B./F.F. Stitch unit 3 st. 11 F.B./F.F. Stitch unit Set frame feed amount when performing Frame back or Frame forward by 11 stitches or more. Setting range: 1, 3, 5 stitches 11 F.B./F.F.

  • Page 178: Overlap Frame Back

    Page P2 Chapter 9 13 Overlap Frame Back Set a start position of embroidering at all heads after Frame back. Setting range Yes: All heads start embroidery. 13 Overlap Frame Back If "Yes" is selected, set All Head Sewing Start Point. All heads start embroidering from the position where is one stitch prior to the start position of Frame back.

  • Page 179: P.m. Limit By Needle Position

    Page P2 Chapter 9 15 R.P.M. limit by needle position Set the maximum speed by all needles in a batch or by needle bar unit. When Sequin device is equipped, set the maximum speed of Sequin device. Setting range 1000 800 Any: All needles in a batch 15 R.P.M.

  • Page 180: Presser Foot Stroke

    Page P2 Chapter 9 Presser foot lower dead point setting range of the needle bar where Multi Cording Device is equipped will become the following value. 0.3 to 5.3 (mm) When Sequin Device or Multi Cording Device is equipped, "Any" (all needles in a batch) icon will be not displayed, and the setting of needle bar unit only is available.

  • Page 181: Presser Foot Timing

    Page P2 Chapter 9 The presser foot stroke setting range of the needle bar where Multi Cording Device is equipped will become the following value regardless of the operation level. 0.0 to 22.0 (mm) When Sequin Device or Multi Cording Device is equipped, "Any" (all needles in a batch) icon will be not displayed, and the setting of needle bar unit only is available.

  • Page 182: Presser Foot Stroke Mode

    Page P2 Chapter 9 19 Presser foot stroke mode Set Stroke mode of the presser foot . It is possible to set by all needles in a batch or by needle bar unit. When the setting of Presser foot stroke mode has been changed by "Step unit setting" individually, the value of "Step unit setting"...

  • Page 183: Presser Foot F.b. Lower Dead Point

    Page P2 Chapter 9 20 Presser foot F.B. lower dead point Set a presser foot lower dead point at Frame back. It is possible to set by all needles in a batch or by needle bar unit. When the setting of Presser foot F.B. lower dead point has been changed by "Step Unit Setting" individually, the value of "Step unit Setting"...

  • Page 184: Page P3

    Page P3 Chapter 9 Page P3 2-3. [How to switch to page P3] Icon G Page P3 1 Auto Color Change (AC) 21 Thread trim length 21 Thread trim length Adjust the remaining length of the upper thread after thread trimming by all needles in a batch or by needle bar unit.

  • Page 185: Piker Movement At The Start Of Emb

    Page P3 Chapter 9 22 Piker movement at the start of emb. Set the picker movement at start of embroidery by all needles in a batch or by needle bar unit. Setting range 22 Piker movement at the start of emb. Any: All needles in a batch Picker movement at start of emb.

  • Page 186: Tie Stitches

    Page P3 Chapter 9 Stitch length Any: All needles in a batch Stitch length (0.6, 0.8, 1.0, 1.2, 1.6, 2.0 mm) Unit of needle bar Needle bar No. Stitch length (0.6, 0.8, 1.0, 1.2, 1.6, 2.0 mm) Example: Set to 2nd needle, Return stitch one time and 2.0 mm of stitch length.

  • Page 187: Upper Thread Lock Timing

    Page P3 Chapter 9 Stitch length Any: All needles in a batch Stitch length Unit of needle bar Needle bar No. Stitch length 0.4, 0.6, 0.8, 1.0, 1.2, 1.6, 2.0 (mm) Example: Set to 2nd needle, Tie stitch B and 0.6 mm of stitch length. Stitch length 25 Upper thread lock timing Set the remaining length of the upper thread at start of embroidery (Release) and at thread trimming...

  • Page 188: Upper Thread Detection

    Page P3 Chapter 9 26 Upper thread detection Set the sensitivity of detection when the thread breaks by all needles in a batch or by needle bar unit. When the setting of Thread breakage detection has been changed by "Step unit setting" individually, the value of "Step unit setting"...

  • Page 189: Under Thread Detection (Unit)

    Page P3 Chapter 9 27 Under thread detection (Unit) Set how many consecutive detection pulses for "28 Under thread detection (step ratio)" are regarded as thread breakage by all needles in a batch or by Needle Bar Unit. When the setting of Thread breakage detection has been changed by "Step unit setting" individually, the value of "Step unit setting"...

  • Page 190: Auto Origin Return

    Page P3 Chapter 9 Detection ratio (%) Sensitivity High Example: Set all needle bars to 60%. 29 Auto origin return This is the setting to return the frame to start position after embroidery is finished. Setting range Yes: Start position is returned. No: Start position is not returned.

  • Page 191: Return The Frame After Manual Frame Travel

    Page P3 Chapter 9 30 Return the frame after manual frame travel This is the setting to return the frame to the previous position by the bar switch or the start switch operation after moving the frame during embroidery. Setting range Yes: The frame is returned to previous position.

  • Page 192: Page P4

    Page P4 Chapter 9 Page P4 2-4. [How to switch to page P4] Icon G Page P4 1 Auto Color Change (AC) 31 Jump Code Combine 31 Jump Code Combine This is the setting to combine moving amount of consecutive jump and to feed the frame all at once. It is possible to combine until moving amount becomes 36.0 mm.

  • Page 193: Preset Halt By Stitches

    Page P4 Chapter 9 33 Preset Halt by stitches This is the setting to stop the machine automatically when the number of stitches are reached to setting value. Setting range: 0 to 999,999 stitches 5000 Example: Stop at 5000 stitches. 33 Preset Halt by stitches 5 0 0 0 After stop, "1D2"...

  • Page 194: Preset Halt By Lubrication

    Page P4 Chapter 9 36 Preset Halt by Lubrication This is the setting to stop the machine automatically when the number of stitches are reached to setting value. Setting range: 0 to 990,000 stitches Example: Stop at 50,000 stitches. 36 Preset Halt by Lubrication The setting value x 10,000 stitches is the number of stitch to stop.

  • Page 195: Needle Bar Color

    Page P4 Chapter 9 40 Needle Bar Color Color the design on the operation panel according to the color of thread to use actually. Setting range Embroidery design information Yes: The color is set to the setting color when making design. No: A color is selected in the palette.

  • Page 196: Page P5

    Page P5 Chapter 9 Page P5 2-5. [How to switch to page P5] Icon G Page P5 1 Auto Color Change (AC) 41 Lubrication cycle 50 x 41 Lubrication cycle Set the cycle (number of stitches) that Automatic lubrication system will lubricate the rotary hook. Setting range: 0 to 9,999 (x 1,000 stitches) 41 Lubrication cycle 50 x...

  • Page 197: Sequin Device (R)

    Page P5 Chapter 9 43 Sequin device (R) Set sequin feed amount of Sequin Device at the right side. Setting range Sequin Device III: 3.0 to 9.9 mm 43 Sequin device (R) Sequin Device IV: 3.0 to 23.0 mm The left figure is an display example when the type of sequin is "SQ3".( →p.195) Icon S will not be displayed in case of "SQ4".

  • Page 198: Sequin Device (L)

    Page P5 Chapter 9 44 Sequin device (L) Set sequin feed amount of Sequin Device at the left side. Setting range Sequin Device III: 3.0 to 9.9 mm 44 Sequin device (L) Sequin Device IV: 3.0 to 23.0 mm The left figure is an display example when the type of sequin is "SQ3". (→p.196) Icon S will not be displayed in case of "SQ4".

  • Page 199: Auto Lifting - Sequin Device

    Page P5 Chapter 9 45 Auto lifting - Sequin device Set to raise/not to raise Sequin device at frame stepping, at thread breakage or when sequin chip runs out. Setting range At frame stepping Frame stepping Move up Sequin device to the upper dead point at frame stepping. Yes: 45 Auto lifting - Sequin device Do not move up Sequin device at frame stepping.

  • Page 200: Multi Cord Setting

    Page P5 Chapter 9 48 Multi Cord Setting This is the setting that sews several stitches and stop the operation to treat the cord material after starting the operation at needle bars equipped with Multi Cording Devices. The number of needles of return stitches are not counted.

  • Page 201: Page P7

    Page P7 Chapter 9 Page P7 2-6. To change the parameter explained in page P7, it is necessary to input a password. For details, consult the distributor. [How to switch to page P7] Icon G Press P5 twice. Icon S 1 Auto Color Change (AC) 2 Functional limit level Press twice.

  • Page 202: [71 R.p.m. Setting]

    Page P7 Chapter 9 Page P7 (13) 71 R.P.M. setting [71 R.P.M. setting] 2 Low speed r.p.m. / Low speed code r.p.m. (Input of a password is necessary) Set the most decreased embroidery speed (Low speed r.p.m.) and the embroidery speed at low speed code section (Low speed code r.p.m.) Setting range Min.

  • Page 203: [72 Stitch Compensation]

    Page P7 Chapter 9 [72 Stitch Compensation] 1 Backlash (X) (Input of a password is necessary) Correct driving error of the frame generated when a stitch turns back in horizontal direction. Setting range: -0.5 to +0.5 mm 1 Backlash (X) 0.5 mm Example: Execute correction by 0.5 mm.

  • Page 204: Satin Stitch (Density) (Input Of A Password Is Necessary)

    Page P7 Chapter 9 4 Satin Stitch (density) (Input of a password is necessary) Set stitch length (a in the figure below) that is regarded as Satin stitch. Stitches of the setting value or less will be regarded as Satin stitch. When the setting of Satin stitch (density) has been changed by "Step unit setting"...

  • Page 205: Automatic Design Rotation (180 Deg.) (Input Of A Password Is Necessary)

    Page P7 Chapter 9 3 Automatic design rotation (180 deg.) (Input of a password is necessary) This is the setting to rotate the design by 180° automatically at data set.(→p.40) Other designs in the machine memory are not affected. This function rotates a design not in each design like "Data Conversion"...

  • Page 206: Frame Type (Input Of A Password Is Necessary)

    Page P7 Chapter 9 2 Frame type (Input of a password is necessary) Set the limit position where the frame can be moved.(Software Frame Limit) CAUTION When performing this operation, do not put your hands, etc. on the table. Moving the frame could injure you.

  • Page 207: Frame Travel Speed, Frame Stepping Method (Input Of A Password Is Necessary)

    Page P7 Chapter 9 4 Frame Travel Speed, Frame Stepping Method (Input of a password is necessary) Set the frame travel speed and the frame stepping method at frame stepping. Setting range Frame travel speed Frame travel speed: 100, 200 mm/second 4 Frame travel speed, frame stepping method Frame stepping method: Batch, 1 stitch Frame stepping method...

  • Page 208: Frame Start Timing(Input Of A Password Is Necessary)

    Page P7 Chapter 9 5 Frame start timing(Input of a password is necessary) CAUTION When changing the value, consult the distributor. Some operating condition could cause occurrence of bad effect in embroidery. Set the main shaft angle where the frame starts moving. Setting range 285°...

  • Page 209: Sensitivity Of Ath Error Detection (Input Of A Password Is Necessary)

    Page P7 Chapter 9 3 Sensitivity of ATH error detection (Input of a password is necessary) Set the sensitivity of ATH error detection after thread trimming. Setting range Skip stitches Skip stitches (It will not be detected by cam type ATH.) 3 Sensitivity of ATH error detection 0: Do not detect.

  • Page 210: [76 Stop Position]

    Page P7 Chapter 9 [76 Stop position] 1 Stop at Lower Dead Point (Input of a password is necessary) This is the setting to stop (Stop at lower dead point) the machine at end of embroidery with the needle stuck. Setting range 1 Stop at Lower Dead Point Yes: Stop at Lower Dead Point is performed.

  • Page 211: Sequin Device (L) (Input Of A Password Is Necessary)

    Page P7 Chapter 9 2 Sequin device (L) (Input of a password is necessary) Set whether Sequin device (L) will be equipped or not and the type of the device. Setting range 2 Sequin device (L) SQ3: Sequin device III SQ4: Sequin device IV Without: Without sequin device Example: SQ3...

  • Page 212: Multi Cording Device (Input Of A Password Is Necessary)

    Page P7 Chapter 9 5 Multi Cording Device (Input of a password is necessary) Set to equip/not to equip Multi Cording Device. It is possible to allocate the cording needle for one head up to 6 needles. The needle bar No. to be allocated differs depending on models.

  • Page 213: Air Pressure Sensor (Input Of A Password Is Necessary)

    Page P7 Chapter 9 8 Air Pressure Sensor (Input of a password is necessary) Set to equip/not to equip an air compressor. Setting range Yes: Air compressor is equipped. No: Air compressor is not equipped. In this function, when option that needs air compressor is equipped, 8 Air Pressure Sensor select "Yes".

  • Page 214: Led Lamp (Input Of A Password Is Necessary)

    Page P7 Chapter 9 12 LED lamp (Input of a password is necessary) Perform setting as with/without LED lamp. Setting range 12 LED Light Example: With LED lamp [78 Optional device (Software)] 1 Network (Input of a password is necessary) Set whether network connection with DG/ML by Pulse or Sidekick is performed or not and IP address, etc.
  • Page 215 Page P7 Chapter 9 IP Address Auto: IP address will be obtained from DHCP server. Manual: Obtain following items manually without using DHCP server. IP Address Subnet mask Gateway Add gateway Yes: Add gateway. No: Do not add gateway. [Page P2] DG/ML [V1] Sidekick [V2] DNS1...

  • Page 216: Network Name (Input Of A Password Is Necessary)

    Page P7 Chapter 9 DC Type To select information transmitting method to Data Collector Not to transmit. Periodic comm.: Communicating periodically Event comm.: Transmitting at the start and the stop of operation only DC Frequency To select information transmitting frequency (time interval) 1 to 999,999/1 second 2 Network name (Input of a password is necessary) Set Network name.

  • Page 217: Page P8

    Page P8 Chapter 9 Page P8 2-7. Page P8 shows the operation that has the purpose to perform the maintenance of the machine by the service personnel of your distributor. To change the parameter, it is necessary to input a password. For details, consult the distributor.

  • Page 218: [84 Password (Functional Limit)]

    Page P8 Chapter 9 [84 Password (functional limit)] 1 Password (Functional limit level) (Input of a password is necessary) Change the password. Select the password from 4 to 8 digits alphanumeric characters. Example: Set password. 1 Password (Functional Limit) Input the password (example: 57HJ) after change. Input the password again after change.

  • Page 219: Functional Limit Level

    Page P8 Chapter 9 2 Functional limit level Change the operation level (1, 2, SEL). The operation will be limited depending on the operation level. Setting range: 1, 2, SEL 2 Functional limit level Example: Change Functional Limit Level from "1" to "2". Input the password (example: 57HJ) after change.

  • Page 220: Total Number Of Thread Breakage (Input Of The Password Is Necessary)

    Page P8 Chapter 9 2 Total number of thread breakage (Input of the password is necessary) Display the number of thread breakage of upper thread/under thread by head unit. Example: Display Total number of thread breakage. 2 Total number of thread breakage 2 3 4 1.

  • Page 221: Memory Process (Input Of A Password Is Necessary)

    Page P8 Chapter 9 4 Memory Process (Input of a password is necessary) Deal the data in the machine memory. CAUTION If "Memory initialize" is executed, the design data, general setting data and the setting value of "86 Machine Condition" will be deleted. Setting range Backup Backup...

  • Page 222: Machine Log Data Download (Input Of Password Is Necessary)

    Page P8 Chapter 9 Writing The setting data saved in the USB memory or the operation panel will be written into the machine by the operation of "Backup". To write the setting data written in the USB memory into the machine, set the USB memory to the operation panel before operating, then select icon B.

  • Page 223: Display Of Main Shaft Stop Position (Input Of A Password Is Necessary)

    Page P8 Chapter 9 6 Display of main shaft stop position (Input of a password is necessary) It displays whether the current main shaft angle is within the range of fixed position or not. Within fixed position Out of fixed position, or Stop at Lower Dead point 6 Display of main shaft stop position 7 Display of needle position angle (Input of a password is necessary) Display the value of the color change potentiometer and set the ball-screw type color change system.

  • Page 224: Time For Detect Power Failure (Input Of A Password Is Necessary)

    Page P8 Chapter 9 8 Time for detect power failure (Input of a password is necessary) Set the machine movement when the power is shut off momentarily. Setting range Short Short When the power is shut off momentarily, the machine will stop at the fixed position.

  • Page 225: Automatic Frame Travel Speed (Input Of A Password Is Necessary)

    Page P8 Chapter 9 13 Automatic frame travel speed (Input of a password is necessary) Perform fine adjustment of frame travel speed at offset frame travel. Setting range 100: 80 to 150 mm/second Automatic frame travel speed 200: 180 to 220 mm/second The value here will be reflected in "4 Frame Travel Speed"...

  • Page 226: Sequin Chip Feed (Input Of A Password Is Necessary)

    Page P8 Chapter 9 17 Sequin chip feed (Input of a password is necessary) This is the setting to feed sequin chips one by one with the tension base switch. It is possible to operate only when the needle bar equipped with Sequin device is selected. Example: Feed out sequin ship of 3rd head.

  • Page 227: Installation Of Presser Foot For Sequin (Sequin Chip Feed) (Input Of A Password Is Necessary)

    Page P8 Chapter 9 17 Installation of presser foot for sequin (Sequin chip feed) (Input of a password is necessary) This is the operation to move down the needle bar and attach the presser foot or adjust the height of the presser foot for Sequin Device.

  • Page 228: Presser Foot Lower Dead Point Adjustment (Input Of A Password Is Necessary)

    Page P8 Chapter 9 18 Presser foot lower dead point adjustment (Input of a password is necessary) Adjust the presser foot lower dead point. Adjust the presser foot lower dead point not by inputting the value but by touching the presser foot to the fabric visually. The value set here will be reflected to all heads. Example: Adjust Presser foot lower dead point to the thickness of the fabric visually.

  • Page 229: Presser Foot Installation (Input Of A Password Is Necessary)

    Page P8 Chapter 9 19 Presser foot installation (Input of a password is necessary) Return the height of the presser foot to the correct height at shipment from the factory by using the accessory "Presser foot gauge". Presser foot gauge 5.0 mm Example: Adjust the presser foot to the correct height.

  • Page 230: Needle Bar Upper Dead Point Adjustment (Input Of A Password Is Necessary)

    Page P8 Chapter 9 Screws Needle resser foot Presser foot gauge Touch the presser foot to the presser foot gauge. Tighten the screw so that the needle locates at the center of the hole of the presser foot. When adjusting the presser foot of the next needle bar continuously, start the operation.

  • Page 231: [86 Machine Condition]

    Page P8 Chapter 9 [86 Machine condition] CAUTION The setting items described below are already set at shipment. Therefore, do not change these settings. Wrong setting could cause trouble in movements of the machine. 1 Machine type, machine number (Input of a password is necessary) Set the machine number and the machine type.

  • Page 232: Axis Frame Size (Input Of A Password Is Necessary)

    Page P8 Chapter 9 3 Y-axis frame size (Input of a password is necessary) Set Y-axis embroidery space. Setting range: 200.0 to 1800.0 mm 360.0 Example: 450.0 3 Y-axis frame size 4 5 0 0 4 Frame spec. (Input of a password is necessary) Set Frame spec.

  • Page 233: Frame Weight Level (Input Of A Password Is Necessary)

    Page P8 Chapter 9 11 Frame weight level (Input of a password is necessary) Set the frame weight level. Setting range 11 Frame weight level Normal Normal, little, minute Example: Set to "Little". Little To return to the initial value, refer to the label stuck on the position as shown below figure.

  • Page 234: Available Head Setting (Input Of A Password Is Necessary)

    Page P8 Chapter 9 12 Available head setting (Input of a password is necessary) This is the setting to suspend the head occurring trouble and enable other heads to continue embroidering. Setting range 12 Available head setting ALL: All heads are selected. OFF: Selected head is suspended.

  • Page 235: Stitch Length Adjustment (Input Of A Password Is Necessary)

    Page P8 Chapter 9 14 Y Stitch Length Adjustment (Input of a password is necessary) Perform fine adjustment of stitch length according to its length. Setting range 1 to 12: Applicable stitch length (mm) 14 Y Stitch Length Adjustment -60 to +60: Increasing/decreasing amount Decrease Increase Example: Set 3 mm stitch to +10.

  • Page 236: Stitch Length Adjustment (Fs Mode) (Input Of A Password Is Necessary)

    Page P8 Chapter 9 16 Y stitch length adjustment (FS mode) (Input of a password is necessary) In FS mode, perform fine adjustment of stitch length according to its length. Setting range 1 to 12: Applicable stitch length (mm) -60 to +60: Increasing/decreasing amount 16 Y stitch length adjustment (FS mode) Decrease Increase...
  • Page 237 Page P8 Chapter 9 SQ11...

  • Page 238: Chapter 10 Outline Of Functions

    Chapter 10 Outline of functions 1. Condition data ................ 224 2. Offset Frame Travel..............226 3. Trace ..................229 4. Head selection................ 230 5. FS Mode ................. 232 SQ11...

  • Page 239: Condition Data

    Condition data Chapter 10 Condition data When a design saved in the USB memory is registered into the machine memory, it is possible to register the condition data (three items below) together with the design into the machine memory. However, the design is limited to "T2"...
  • Page 240 Condition data Chapter 10 The following setting items can be saved / or cannot be saved depending on saving destination. : Enable to save : Unable to save Saving into USB Saving from DG/ML by Saving into memory Setting item Pulse to memory of the machine memory machine...

  • Page 241: Offset Frame Travel

    Offset Frame Travel Chapter 10 Offset Frame Travel Automatic Offset 2-1. The frame will move to the registered position (Offset position) automatically after completion of embroidery. The frame will move to the start position automatically after starting the machine operation. [Examples of use] The frame will move to the offset position automatically after completion of embroidery.

  • Page 242: Automatic Free-Setting Offset

    Offset Frame Travel Chapter 10 Automatic free-setting offset 2-2. In addition to the function of "Automatic offset" described previously, the frame will move to the position registered (Offset position) automatically at the free-setting point in the middle of embroidery. The frame will move to the free-setting point after starting the machine.

  • Page 243: Auto Color Change Offset

    Offset Frame Travel Chapter 10 Auto Color Change Offset 2-3. In addition to the function of "Automatic offset" described previously, the frame will move to the position registered (Offset position) automatically at the color change point in the middle of embroidery. The frame will move to the color change point after starting the machine.

  • Page 244: Trace

    Trace Chapter 10 Trace The frame will move along a periphery of the design from the start position. When automatic offset is set, the frame will move to → 1 Offset position → 2 Middle position → 3 Start position → 4 Periphery → 3 Start position →...

  • Page 245: Head Selection

    Head selection Chapter 10 Head selection Use this function when you want to select the working heads for each Needle Bar Step. Head selecting screen (Screen 2010) 4-1. Set the pattern No. for the Needle Bar Step on this screen. The pattern No. will be displayed as P1 to P20, and it is possible to select the working heads for each pattern.

  • Page 246: Pattern Setting Screen (Screen 2015)

    Head selection Chapter 10 Pattern setting screen (Screen 2015) 4-2. Set the working head and the suspended head for each pattern from P1 to P20. [How to switch the screen] Screen 1010 [Selected head] Screen 2015 8th head 3rd head 2nd head 1st head Pattern No.

  • Page 247: Fs Mode

    FS Mode Chapter 10 FS Mode Operation of this function will improve finish of sewing even in case of using badly passing thread (the tinsel, the thick thread) or loosely twisted thread. (Conventional ratio) This function is specially effective for the embroidery using loosely twisted thread that was improper for the embroidery machine.

  • Page 248: Sewing Comparison

    FS Mode Chapter 10 Sewing comparison 5-1. Sewing comparison by the difference between standard mode and FS Mode Thread type: Rayon 300 d/1 Standard mode FS Mode SQ11...
  • Page 249 FS Mode Chapter 10 Sewing comparison by the difference of threads Sewing samples (A, B, C) as below are embroidered by FS Mode. It is possible to embroider like samples A, B even if loosely twisted thread is used. If the sample A and B (specially A) are embroidered by standard mode, problems such as fluffing and looping could occur.

  • Page 250: To Improve Finish Of Sewing Further

    FS Mode Chapter 10 To improve finish of sewing further 5-2. We prepares the following optional parts to improve finish of sewing further. Select the optional parts according to the embroidery condition such as the thread and the fabric. (1) to (2) are not items of a set. Before using the product, please understand [Note], and consult the distributor.
  • Page 251 FS Mode Chapter 10...

  • Page 252: Chapter 11 Troubleshooting, Maintenance

    Chapter 11 Troubleshooting, maintenance 1. Troubleshooting ..............238 2. Maintenance ................248 3. Adjustment of Snap-fit middle thread guide......260 4. Upgrading of software (Input of a password is necessary)..263 TP04...

  • Page 253: Troubleshooting

    Troubleshooting Chapter 11 Troubleshooting When the machine stops during operation, an error code will be displayed on the screen. Panel-CTRL communication error When the machine stops during operation and a code No. is displayed on the screen, cope with the trouble according to the code chart described below.
  • Page 254 Troubleshooting Chapter 11 Cord Stop factor Corrective Action Halt by input of external stop signal Continue the operation of the machine if Machine stopped by the stop signal from an needed. external device. Stop by switch operation of tension base M/C stopped by the change of tension base switch Perform "Start operation"...
  • Page 255 The same values (+ and -) of the design data TAJIMA Complement error are valid at the same time. Correct the design Complement error detected in TAJIMA data. data. Data found in end code Delete "X/Y moving amount of the end code" of Data is found in end code.
  • Page 256 Troubleshooting Chapter 11 Cord Stop factor Corrective Action Memory write error Check and replace CPU card/operation panel. Cannot write data onto memory. Increase the free space of memory by deleting Memory capacity exceeded unnecessary designs in the designs registered Free space of memory is insufficient. in the memory (after taking the backup if needed).
  • Page 257 Troubleshooting Chapter 11 Cord Stop factor Corrective Action Main shaft stopped by embroidery data reception error. Turn OFF/ON the main power. Check/replace 319- It was not possible to receive stitch data during two the main shaft motor/main shaft driver. rotations of main shaft. Lower the revolution of the main shaft.
  • Page 258 Troubleshooting Chapter 11 Cord Stop factor Corrective Action Check if thread is crowded. Turn OFF/ON the Time out for ATH main power. Check/replace ATH motor/ controller card. Turn OFF/ON the main power. Check/replace Upper Thread Lock Driver the head card. Movable Knife Open Check the position of ATH movable knife.
  • Page 259 Troubleshooting Chapter 11 Cord Stop factor Corrective Action Turn OFF/ON the main power. Check/replace External memory device error the external memory media. Check/replace CPU card. Turn OFF/ON the main power. Check/replace Memory device broken CPU card. Replace the design data. Use the design data Design information error made by DG/ML.
  • Page 260 Troubleshooting Chapter 11 Cord Stop factor Corrective Action Empty media error Insert memory media. Media is not inserted. Unregistered design No. Perform the selection of design again. Design No. is not found. Design name overwrite error The same design name already exists in USB Change the file name.

  • Page 261: When The Machine Does Not Sew Well

    Troubleshooting Chapter 11 When the machine does not sew well 1-2. Thread breakage Cause Corrective Action Adjust tension. Upper thread (120 to 140 g), under thread Improper thread tension (20 to 30 g) Poor thread flow Use silicone. Direction of needle is bad or needle bents. Adjust to face to the front or to the right a bit.
  • Page 262 Troubleshooting Chapter 11 Embroidery results not good Cause Corrective Action Adjust tension. Upper thread (120 to 140 g), under thread Improper thread tension (20 to 30 g) Poor thread flow Use silicone. Density of design data does not match with Correct data.

  • Page 263: Maintenance

    If the machine needs "repairs",the repairs must be done only by the service personnel assigned and trained by Tajima or qualified technician (consult your distributor.) When starting operation again, attach all the detached covers as they originally were.

  • Page 264: Cleaning

    Maintenance Chapter 11 Cleaning 2-1. WARNING When performing cleaning, be sure to turn OFF the power switch. You could be injured seriously by being entangled in the machine. Clean each section by using a cleaning tool or an air compressor, etc. on the market. Rotary hook, ATH Cleaning cycle: Every day Brush (accessory)
  • Page 265 Maintenance Chapter 11 1st tension, head Cleaning cycle: Once/week First tension Thread presser Second tension Rotary tension disk Thread presser Thread presser Presser foot SQ11...
  • Page 266 Maintenance Chapter 11 Presser foot shaft The motion of the presser foot shaft may be getting poor because of adhering thread and dust. Clean the surrounding of the presser foot shaft using an air compressor or an brush periodically. Cleaning cycle: Twice/week a.

  • Page 267: Lubrication

    To perform lubrication, turn OFF the power switch. You may sustain severe injuries by being caught in the machine. CAUTION Use only Tajima s genuine TF oil or equivalent (Viscosity grade = VG20). Rotary hook Lubrication cycle: Once/5 to 6 hours To lubricate, use the oiler.
  • Page 268 Maintenance Chapter 11 Head Lubrication cycle: Once/week Needle bar lever Connecting rod Presser foot drive shaft Connecting rod Lubricating spot A: Needle bar B: Needle bar C: Needle bar drive shaft D: Wick of stepped pin E: Needle bar lever, presser foot drive shaft, connecting rod F: Connecting rod G: Presser foot shaft(→p.254) TP03...
  • Page 269 Maintenance Chapter 11 [How to lubricate presser foot shaft] a. Remove screws at two spots. ↓Play a video To play the video, Adobe Flash Player is necessary. Press the play button as shown above, and follow the displayed Screw screen to install Adobe Flash Player. To close the video, scroll down to the next page.
  • Page 270 Maintenance Chapter 11 Slim cylinder bed Lubrication cycle: Once/week Rotary hook shaft TP04...

  • Page 271: Greasing

    CAUTION Use a grease specified(described below) by TAJIMA or equivalent to keep the lubricity inside of the head normally. Use of the grease except these could cause trouble due to deterioration of the lubricity. Regarding how to obtain it, consult the distributor.
  • Page 272 Maintenance Chapter 11 Head Greasing cycle: Once/3 months Greasing spot Grease to use A: Take-up lever shaft holder Bearing case lid Hole Inject grease from the hole of the bearing NIG LUBE PG: 300ML case lid by using the syringe. B: Take-up lever drive lever roller C: Take-up lever cam D: Jump lever roller...
  • Page 273 Maintenance Chapter 11 ATH cam etc., steel plate (back of border frame) Grease to use: KING STAR EP NO.2: 400G Greasing cycle: Once/6 months ATH cam Gear Steel plate (Back of border frame) Steel plate Grease to steel plates at both sides.

  • Page 274: Inspection

    If the machine needs repairs, the repairs must be done only by the service personnel assigned and trained by Tajima or qualified technician. (consult your distributor.) Do not change the specification nor modify the parts of the machine without due consultation with Tajima. Such modification may risk the operational safety.

  • Page 275: Adjustment Of Snap-Fit Middle Thread Guide

    Adjustment of Snap-fit middle thread guide Chapter 11 Adjustment of Snap-fit middle thread guide To adjust the stroke amount of the thread take-up spring inside the snap-fit middle thread guide, follow the procedure below. Snap-fit middle thread guide Thread take-up spring [How to adjust] Push the pawl inside the hole of the top cover with some thin-tipped stick (Fig.
  • Page 276 Adjustment of Snap-fit middle thread guide Chapter 11 Detach the snap-fit middle thread guide. Snap-fit middle thread guide To adjust stroke of the thread take-up spring, put some coin, etc. in the groove of the spring shaft and turn the spring shaft. Minimum stroke Standard stroke Maximum stroke...
  • Page 277 Adjustment of Snap-fit middle thread guide Chapter 11 Put the pawl into the slit (Photo A), push up the locking pawl with your thumb and put it in the hole (Photo B). Slit Pawl Enlarged PhotoA PhotoB Hole Locking pawl Push the snap-fit middle thread guide securely to fit until you hear a "Click"...

  • Page 278: Upgrading Of Software (Input Of A Password Is Necessary)

    Upgrading of software (Input of a password is necessary) Chapter 11 Upgrading of software (Input of a password is necessary) The latest software at shipment is installed to the machine. When upgrading of the software is necessary in later use, install the latest software according to the following procedure. Regarding the contents and how to obtain the latest software, please consult the distributor.

  • Page 279: Machine Adjustment

    Upgrading of software (Input of a password is necessary) Chapter 11 Icon T Icon T 1 Auto Color Change (AC) 2 Functional limit level 2 Functional limit level ALL Yes To set To set (10) (11) (12) Icon A 1 Auto Color Change (AC) 2 Functional limit level 2 Functional limit level (13)
  • Page 280 Upgrading of software (Input of a password is necessary) Chapter 11 Now processing Now processing To set (21) Completed. Pull out the USB memory. Turn OFF and ON the (22) (23) (24) power. At this moment, wait for twenty seconds or more. SQ12...
  • Page 281 Upgrading of software (Input of a password is necessary) Chapter 11...

  • Page 282: Chapter 12 Appendix

    Chapter 12 Appendix 1. Specification of the machine........... 268 2. Electrical system diagram............270 3. Terminology ................277 UO05...

  • Page 283: Specification Of The Machine

    Specification of the machine Electrical specifications 1-1. Allowable voltage range Within ±10% of the rated voltage Frequency 50 / 60 Hz TMAR-KC TYPE-2 8-head machine: 960VA (Maximum) Apparent power TMAR-VC 12-head machine: 900VA (Maximum) TMAR-KC TYPE-2 8-head machine: 500W (Maximum)

  • Page 284: Machine Weight

    Specification of the machine Chapter 12 Machine weight 1-3. Machine weight is described on the spec. plate. TMAR-KC TYPE-2 Spec. plate TMAR-VC Left-side box Spec. plate UO10...

  • Page 285: Electrical System Diagram

    Chapter 12 Electrical system diagram Refer to the details page about the harness name for the number in the figure.(→p.274) LED light TMAR-KC TYPE-2 2-1. To the next page A Operation panel To CNE1 of next head card Touch panel...
  • Page 286 Electrical system diagram Chapter 12 To CNF1 of next sequin III card CNF1 CNF1 Feed motor Feed motor Up/down motor Up/down motor CNF2-1 CNF2-1 card card Color change motor CNF3-1 Color change motor CNF3-1 Feed motor Feed motor card Up/down motor card Up/down motor CNF2-2...

  • Page 287: Tmar-Vc

    Electrical system diagram Chapter 12 TMAR-VC 2-2. Refer to the details page about the harness name LED light for the number in the figure.(→p.274) To the next page A Operation panel To CNE1 of next head card Touch panel Tension base 1H Tension base card Backlight LED CNM2...
  • Page 288 Electrical system diagram Chapter 12 To CNF1 of next sequin III card CNF1 CNF1 Feed motor Feed motor Up/down motor Up/down motor CNF2-1 CNF2-1 card card Color change motor Color change motor CNF3-1 CNF3-1 Feed motor Feed motor card Up/down motor card Up/down motor CNF2-2...
  • Page 289 Electrical system diagram Chapter 12 Part Name HARNESS :INPUT AC :24V POWER SUPPLY 1 :SINGLE-PHASE :2 HARNESS :BACKLIGHT :LCD HARNESS :INPUT AC :24V POWER SUPPLY 1 :3-PHASE :2 HARNESS :OPERATION PANEL SWITCH :PANEL Part Name HARNESS :PANEL :LVDS HARNESS :TERMINAL BASE INPUT : SINGLE-PHASE AC HARNESS :TOUCH :OPERATION PANEL HARNESS :GROUNDING WIRE :NOISE FILTER...
  • Page 290 Electrical system diagram Chapter 12 Part Name Part Name HARNESS :EMERGENCY STOP SWITCH :FRONT :1 HARNESS :PRESSER FOOT ENCODER RELAY :2 HARNESS :EMERGENCY STOP SWITCH :FRONT :2 HARNESS :ENCODER :RELAY HARNESS :EMERGENCY STOP SWITCH :FRONT :2 HARNESS :GROUNDING WIRE :HEAD CARD HARNESS :EMERGENCY STOP SWITCH :REAR :1 HARNESS :EMERGENCY STOP SWITCH :REAR :2 Sequin Device III...
  • Page 291 Electrical system diagram Chapter 12 Sequin device IV HARNESS :INPUT AC :24V POWER SUPPLY 2 :1 HARNESS :INPUT AC :24V POWER SUPPLY 2 :2 HARNESS :INPUT AC :24V POWER SUPPLY 2 :2 HARNESS :24V POWER SUPPLY 2 :DC24V :1 HARNESS :24V POWER SUPPLY 2 :DC24V :2 HARNESS :24V POWER SUPPLY 2 :DC24V :2 HARNESS :AIR PRESSURE SENSOR HARNESS :AIR VALVE...

  • Page 292: Terminology

    A play (gap) generated at the drive system and/or included. around the frame by shock when a stitch returns (when frame drive is reversed). It may affect Stitch data of Tajima ternary format. Data saving embroidery finish. format is T. <C>...
  • Page 293 Terminology Chapter 12 <M> Function Code Command code that controls general movements of the M-axis machine. All design data consists of function codes Drive shaft to rotate nipple or bobbin (TLMX series). (Stitch, Jump, Color, etc.). Main shaft brake Frame coordinates To hold the main shaft with the brake of the main Frame position in embroidery space.
  • Page 294 Stitch to fill in a certain amount of area. It is mainly used for a big logo, background, underlay etc. Stitch data of Tajima binary format. Data saving format is T2. It can hold many more function codes compared to DST. It is necessary to handle TBF, CT0 and DGF as a set on a personal computer.
  • Page 295 Index Absolute origin search .......... 83 Jump Code Combine .......... 177 Air Pressure Sensor ........... 198 Jump Convert ............. 161 ATH ..............193 Auto Color Change (AC) ........157 LAN port ............... 25 Auto color change offset ........121 Language ............177 Auto F.B.
  • Page 296 Index Sequin device (L) ........183, 196 Sequin device (R) ........182, 195 Software frame limit ..........190 Start inching ............160 Start position return ..........80 Stop at Lower Dead Point ........195 Terminology ............277 Thread trim length ..........169 Tie stitches ............171 To change color ............78 To change design name ........100 To change saving place of design ......99 To delete a fine stitch ..........107...
  • Page 297 Index...
  • Page 298 Tokai Industrial Sewing Machine Co., Ltd. NO.1800, Ushiyama-cho, Kasugai, Aichi-pref., 486-0901, Japan Telephone:568-33-1161 Fax:568-33-1191 Distributed by: Tajima Industries Ltd. 19-22, Shirakabe, 3-chome, Higashi-ku, Nagoya, 461-0011, Japan Telephone:52-932-3444 Fax:52-932-2457 Copy, reprint, or modification of all or any part of this manual without permission is prohibited.

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