Page 1 USER’S MANUAL COMPACT SEWING MACHINE "NEO" TEJTII-C To embroider 1. To pass the thread, to stretch the fabric ...... 18 2. Turn ON the power ............26 3. To register a design in the memory of the machine ..29 4.
Page 2: Safety Precautions
This manual may contain discrepancies in detailed specification as compared with the actual production. If you have any question about this manual, consult your TAJIMA distributor. We believe that "BASICS TAJIMA EMBROIDERY MACHINES" and "MACHINE SETUP INSTRUCTIONS" are useful to deepen your knowledge about this product. Please also read those booklets.
Page 3 Table of contents Chapter 1 Items that must be followed carefully To use this machine safely ..................... 2 1-1. Warning ......................... 2 1-2. Caution .......................... 2 1-3. Inspection before starting work..................3 Warning labels........................4 Chapter 2 Name and the way to use of each part Name of each part ........................
Page 4 Table of contents To decide a design to embroider..................40 To decide the Color Change Sequence ................41 5-1. To decide Color Change Sequence for desired step only........... 41 5-2. To decide Color Change Sequence for all steps............42 5-3. To decide Color Change Mode (Automatic, Manual) ..........
Page 5 Table of contents To change screen display..................... 67 5-1. To display the total number of stitches of design or rotating speed during operation................67 Chapter 5 For practical use To move the frame to the registered position ............... 70 1-1. To resister the frame position ..................
Page 6 Table of contents Setting for sewing......................... 92 2-1. To set tie stitching ....................... 92 2-2. To adjust finely Satin Stitch length ................93 2-3. To change thread tension.................... 95 Setting for option ........................96 3-1. To make Boring Device available for use..............96 3-2.
Page 7 Table of contents Chapter 9 Maintenance Items that must be followed carefully ................. 114 Cleaning ..........................115 Lubrication .......................... 116 Greasing ..........................118 Inspection, Repair....................... 120 Chapter 10 Other functions Upgrading of version ......................122 Test Mode........................... 125 2-1. Screen display ......................126 2-2.
Page 8 To search from the menu key Operation in the Menu key Title middle of embroidery 1 Data input ..................29 To use the USB memory (Unable) 1 Data input ..................31 To perform the LAN connection using personal computer 1 Data input ..................33 To perform serial connection using personal computer 1 Data input ..................37 To use a personal computer, bar code reader...
Page 9 To search from the menu key 1 Screen.................... 67 To display the total number of stitches of design or rotating speed during operation 2 Thread breakage sensor..............88 To change detecting sensitivity of upper thread breakage 3 Preset halt..................76 To stop the machine in the middle of embroidery 4 Thread trimming length ..............
Page 10: Preparation Before Embroidering
What do you want to do from now ? Handling of each section I want to release the lock of the emergency stop switch. ->Refer to "2-2.Emergency stop switch" in page 9. I want to change the color. ->Refer to "2-3.Color Change handle" in page 11. I want to lower the needle bar by turning the main shaft, I want to return the main shaft angle to the fixed position.
Page 11: Frame Replacement
What do you want to do from now ? From start to completion of embroidering I want to change the speed to embroider. ->Refer to "7-1.To adjust embroidery speed" in page 48. I want to mend when the thread snaps. ->Refer to "7-3.To return the frame/to advance the frame"...
Page 12 Chapter 1 Items that must be followed carefully 1. To use this machine safely..............2 2. Warning labels ..................4 QS07...
Page 13: To Use This Machine Safely
To use this machine safely Chapter 1 To use this machine safely 1-1. Warning To prevent accidents resulting in injury or death and physical damage, the following items must be observed strictly when operating the machine. WARNING Do not have your hands, etc. access to the vicinity of needle during operation. Sticking of needle could injure you.
Page 14 To use this machine safely Chapter 1 CAUTION For using the machine for long time, use the machine with about 70% of the maximum speed as "operation for total fitting" for about one week after purchase. By performing operation for total fitting, life of the machine will become longer or it will be useful to avoid unexpected troubles.
Page 15: Warning Labels
Pay attention to high voltage There could be danger of electric shock, burning, or death. Persons except for service personnel designated by Tajima should not open covers. When opening covers, wait for four minutes after turning off the power switch.
Page 16 Chapter 2 Name and the way to use of each part 1. Name of each part ................6 2. How to use each part................7 3. Screen display ..................13 QS07...
Page 17 Name of each part Chapter 2 Name of each part Only main sections are shown here. For details, please look at the separate parts list. 1. Thread course support bar 7. Operation panel (→p.7) 2. Head 8. Start/Stop key (→p.48) 3.
Page 18: Operation Panel
How to use each part Chapter 2 How to use each part 2-1. Operation panel 1. Screen display (→p.13) * * * * * E M B S T A R T * * * * B E L L . D S T 2.
Page 19 How to use each part Chapter 2 12. Data inputing key (→p.29) Input / delete the design. 13. Color Change setting key (→p.41) Set order of needle bar to use. 14. Edit key (→p.80) Change the size and the direction of the design.
Page 20: Emergency Stop Switch
How to use each part Chapter 2 2-2. Emergency stop switch Emergency stop switch Pressing the emergency stop switch will cause the machine to stop and the buzzer will ring. * * * E M B R O I D E R I N G * * * 　...
Page 21 How to use each part Chapter 2 When the needle bar is down, after you turn the color change handle by hand and move the needle bar case to either left or right once, return it to the original position. Color Change handle If you turn the Color Change handle, the needle bar will move up.
Page 22: Color Change Handle
How to use each part Chapter 2 2-3. Color Change handle If you turn the Color Change handle to the direction (left or right) indicated by an arrow, the needle bar will move. The fixed position of the needle bar differs depending on the position of the set screw. Adjust it so that the set screw locates at directly above or directly below.
Page 23: Main Shaft Handle
How to use each part Chapter 2 2-4. Main shaft handle If you turn the main shaft handle with the power turned OFF, the main shaft will turn and the needle bar will move down. Use the main shaft handle mainly when checking the needle locating position. Main shaft handle Turn the main shaft handle while pressing.
Page 24 Screen display Chapter 2 Screen display TEJTII-C screen This screen will be displayed after the power starts * * * * T E J T 2 - C 1 5 0 1 * * * F R A M E F L A T I N I T I A L <...
Page 25 Screen display Chapter 2 Screen during embroidery * * * E M B R O I D E R I N G * * * B E L L . D S T 5 6 3 / 8 1 8 5 0 1 / 0 4 : 5 7 3 <...
Page 26 Screen display Chapter 2 Data selecting screen * * * * S E L E C T D A T A * * * 0 9 / 2 3 B E L L . D S T S T I T C H 8 1 8 5 S T M E M O R Y 1 8 0 8 7 6 S T...
Page 27 Screen display Chapter 2 Data deleting screen * * * * D E L E T E D A T A * * * 0 9 / 2 3 B E L L . D S T S T I T C H 8 1 8 5 S T M E M O R Y 1 8 0 8 7 6 S T...
Page 28: Table Of Contents
Chapter 3 To embroider 1. To pass the thread, to stretch the fabric..........18 2. Turn ON the power ................26 3. To register a design in the memory of the machine ......29 4. To decide a design to embroider............40 5. To decide the Color Change Sequence ..........41 6.
Page 29: To Pass The Thread, To Stretch The Fabric
To pass the thread, to stretch the fabric Chapter 3 To pass the thread, to stretch the fabric 1-1. To pass upper thread Pass the thread through the thread guide to the 1st tension. Thread guide 1st tension 1st tension Pass the thread through the groove.
Page 30 To pass the thread, to stretch the fabric Chapter 3 Pass the thread through the spiral tube using the threader (accessory). Pass the thread to the tension base through the groove. Threader Tension base Spiral tube Groove QS11...
Page 31 To pass the thread, to stretch the fabric Chapter 3 Needle bar case If thread is not passed through each section correctly, it is not possible to perform normal embroidering. In addition, the thread breakage sensor will malfunction to stop the machine. (Code No.
Page 32 To pass the thread, to stretch the fabric Chapter 3 1-2. To adjust the tension of the upper thread To make finishing of embroidery beautiful or to perform efficient works by reducing the thread breakage, adjust the tension (tensile strength) of upper/under thread adequately. Remove entangling of the thread at the 1st tension.
Page 33 To pass the thread, to stretch the fabric Chapter 3 1-3. Preparation of the under thread 1-3-1. Put the bobbin into the bobbin case. Put the bobbin into the bobbin case. Put the thread into the slit. Be careful to the direction of the bobbin (indicated by an arrow) Wind the thread to the coil.
Page 34 To pass the thread, to stretch the fabric Chapter 3 1-4. To adjust the tension of the under thread 1-4-1. When not using a measuring gauge When the bobbin case pulled up and down lightly without hooking the under thread through the coil, the standard tension makes the bobbin case descend slowly.
Page 35 To pass the thread, to stretch the fabric Chapter 3 1-4-2. When using a measuring gauge The followings are gauges to measure the tension of the upper/under thread. (sold separately) The standard under thread tension is 20 to 35 g. Under thread tension measuring gauge Part name: BTG (common use for jumbo/ regular rotary hook)
Page 36 To pass the thread, to stretch the fabric Chapter 3 1-6. To stretch the fabric To make finishing of embroidery beautiful or to perform efficient works by reducing the thread breakage, it is important to stretch the fabric correctly on the embroidery frame. Fix the fabric in the state of full stretch so that no lines remain on the fabric.
Page 37: Turn On The Power
Turn ON the power Chapter 3 Turn ON the power 2-1. Power switch To turn ON the power again, wait for 2 or 3 seconds. Power supply box Power switch 2-2. Turn ON the power After turning ON the power, the below scree will appear. Wait for a while until the screen switches to next.
Page 38 Turn ON the power Chapter 3 Origin Search is the function to grasp the frame position correctly for the machine. If the Origin Search is performed, the frame will move to the following positions after searching origin (a) When performing Origin Search in the middle of embroidery →Position where the machine interrupted embroidering (b) When performing Origin Search before embroidering starts →Position where the machine started embroidering last time...
Page 39 Turn ON the power Chapter 3 To perform/not to perform Origin Search CAUTION When you perform the following operation, do not put your hands etc. on the machine table. Pressing "Set" key will cause the frame to move and it could injure you. [To execute] A in the right figure * * * * * E M B S T A R T * * * *...
Page 40: To Register A Design In The Memory Of The Machine
To register a design in the memory of the machine Chapter 3 To register a design in the memory of the machine There are following two ways. Performing embroidery work directly from an external device is impossible. To use a USB memory Use a personal computer (DG/ML by Pulse is necessary) 3-1.
Page 41: Operation
To register a design in the memory of the machine Chapter 3 Select "USB". To explain simply, we indicate the selected items in the screen by arrows. (These arrows will not displayed actually.) * * * * * D A T A M E N U * * * * 1 I N P U T D A T A U S B Frame...
Page 42 To register a design in the memory of the machine Chapter 3 Select the remaining needle bars. Example: 5→7→3 * * * C O L O R C H A N G E * * * M O D E A U T O 0 1 / 0 4 : B 5 7 If the setting of the needle bar No.
Page 43 To register a design in the memory of the machine Chapter 3 Set the DIP switch DSW1-1 to ON and turn ON the power. Test Mode screen will appear, then press "Set" key. Select (3) PANEL → (1) NETWORK SETTING, and perform the Network Setting opening the following screens.
Page 44 To register a design in the memory of the machine Chapter 3 Select "PC". * * * * * D A T A M E N U * * * * 1 I N P U T D A T A Frame Position 2 .
Page 45 To register a design in the memory of the machine Chapter 3 Detach the cover, and connect the serial cable to the serial port. Serial port DG/ML by Pulse Cover Serial cable Turn ON the power of the personal computer, and start up DG/ML by Pulse. Set the DIP switch DSW1-1 to ON and turn ON the power.
Page 46 To register a design in the memory of the machine Chapter 3 3-3-1. An operation example when the network is set to "1" Start operation from the screen of "EMB START". To return to "EMB START" from other screen, press "Esc" key. * * * * * E M B S T A R T * * * * B E L L .
Page 47 To register a design in the memory of the machine Chapter 3 3-3-2. An operation example when the network is set to "2" Start operation from the screen of "EMB START". To return to "EMB START" from other screen, press "Esc" key. * * * * * E M B S T A R T * * * * B E L L .
Page 48 To register a design in the memory of the machine Chapter 3 3-4. To use personal computer (bar code reader) Software sold separately (DG/ML by Pulse) is necessary to perform this operation. For details, consult the distributor. Prepare the bar code reader corresponding to the USB for using. We do not handle the bar code reader.
Page 49 To register a design in the memory of the machine Chapter 3 Select "BAR". * * * * * D A T A M E N U * * * * 1 I N P U T D A T A B A R Frame Position...
Page 50 To register a design in the memory of the machine Chapter 3 (11) Decide. * * * C O L O R C H A N G E * * * M O D E A U T O 0 1 / 0 5 : When the Color Change is not set to the color being input as the above screen.
Page 51: To Decide A Design To Embroider
To decide a design to embroider Chapter 3 To decide a design to embroider Select the design in the memory of the machine and enable to embroider. Start operation from the screen of "EMB START". To return to "EMB START" from other screen, press "Esc" key. * * * * * E M B S T A R T * * * * T A J I M A 1 2 .
Page 52: To Decide The Color Change Sequence
To decide the Color Change Sequence Chapter 3 To decide the Color Change Sequence "Step" described hereafter means the section divided by Color Change code in the design data. The first section is called step 1, and the next section is called step 2. 5-1.
Page 53 To decide the Color Change Sequence Chapter 3 5-2. To decide Color Change Sequence for all steps Start operation from the screen of "EMB START" or "EMB PAUSE". To return to "EMB START" from other screen, press "Esc" key. * * * * * E M B S T A R T * * * * * * * * * E M B P A U S E * * * * B E L L .
Page 54 To decide the Color Change Sequence Chapter 3 Select the remaining needle bars. Example: 5→7→3 * * * C O L O R C H A N G E * * * It is completed. M O D E A U T O 0 4 / 0 4 : B 5 7 3 If the setting of the needle bar No.
Page 55 To decide the Color Change Sequence Chapter 3 Select "MODE". * * * C O L O R C H A N G E * * * M O D E A U T O Frame Position 0 1 / 0 4 : B 5 7 3 Select the Color Change Mode.
Page 56: To Decide The Design Start Position
To decide the design start position Chapter 3 To decide the design start position 6-1. To move the frame When moving the frame, press the frame travel key continuously. The frame travel speed can be switched to three steps. (low speed, middle speed, high speed)(→ p.60) CAUTION When performing this operation, do not put your hands etc.
Page 57 To decide the design start position Chapter 3 6-2. To check if the design fits in embroidery space There are 2 types of movements for Tracing. After checking the present setting condition, perform the following operation. For the frame movement, refer to the detail page.(→p.63) CAUTION When performing this operation, do not put your hands etc.
Page 58 To decide the design start position Chapter 3 Execute Tracing. If "Trace" key is pressed, the frame will move. The position where "Trace" key is pressed will be the start position of the design. F in the right figure Data Ndl.
Page 59: To Start Embroidering
To start embroidering Chapter 3 To start embroidering 7-1. To adjust embroidery speed There are each of proper embroidery speeds for the designs to embroider. At the beginning, start operation from the the low speed, and speed up gradually while checking the embroidery condition. Set the speed controller to the left position (low speed).
Page 60 To start embroidering Chapter 3 7-3. To return the frame/to advance the frame 7-3-1. To return the frame This function will return the frame to the direction where stitches return with the needle bar stopped. Return the frame for a few stitches when the thread breaks, and perform mending from that position.
Page 61 To start embroidering Chapter 3 To return the frame Pressing the frame return key one time will return the frame for 10 stitches. Keeping on pressing this key will cause the frame to return to the Color Change position just before in consecutive movement.
Page 62 To start embroidering Chapter 3 To advance the frame If the frame advancing key is pressed one time, the frame will advance for 10 stitches. Keeping on pressing it will cause the frame to advance to the Color Change position just after by consecutive movement.
Page 63 To start embroidering Chapter 3 7-4. Countermeasure when the thread breaks The machine will stop automatically, and the operation panel will display as below. * * * E M B R O I D E R I N G * * * Code No.(→p.110) T H R E A D B R E A K ( 2 9 1 )
Page 64 Chapter 4 For basic use 1. To operate manually .................54 2. To store the design, to delete the design ..........57 3. To set the frame movement ..............60 4. To increase embroidering efficiency ..........65 5. To change screen display ..............67 QS07...
Page 65: To Operate Manually
To operate manually Chapter 4 To operate manually 1-1. To trim the thread CAUTION When performing this operation, do not put your hands etc. near the needle or on the machine table. Moving needle bar or frame could injure you. Start operation from the screen of "EMB START"...
Page 66 To operate manually Chapter 4 1-2. To change the color CAUTION When performing this operation, do not put your hands etc. around the needle bar case. Moving needle bar case could injure you. 1-2-1. When Color Change mode is "AUTO" Start operation from the screen of "EMB START"...
Page 67 To operate manually Chapter 4 1-2-2. When Color Change mode is "MANUAL" Start operation from the screen of "EMB START" or "EMB PAUSE". To return to "EMB START" from other screen, press "Esc" key. * * * * * E M B S T A R T * * * * * * * * * E M B P A U S E * * * * B E L L .
Page 68: To Store The Design, To Delete The Design
To store the design, to delete the design Chapter 4 To store the design, to delete the design 2-1. To store/not to store the data to the memory of the machine when inputting the design Start operation from the screen of "EMB START". To return to "EMB START"...
Page 69 To store the design, to delete the design Chapter 4 2-2. To select the design to delete Start operation from the screen of "EMB START". To return to "EMB START" from other screen, press "Esc" key. * * * * * E M B S T A R T * * * * T A J I M A 1 2 .
Page 70 To store the design, to delete the design Chapter 4 2-3. To delete all designs Start operation from the screen of "EMB START". To return to "EMB START" from other screen, press "Esc" key. * * * * * E M B S T A R T * * * * B E L L .
Page 71: To Set The Frame Movement
To set the frame movement Chapter 4 To set the frame movement 3-1. To change the frame travel speed The frame movements to be applied are manual frame travel, origin search, origin return, trace and offset. Start operation from the screen of "EMB START" or "EMB PAUSE". To return to "EMB START"...
Page 72 To set the frame movement Chapter 4 3-2. Necessary setting after replacing the frame After exchanging the frame, select the frame according to the following procedure. CAUTION When performing this operation, do not put your hands etc. on the machine table. Moving frame could injure you.
Page 73 To set the frame movement Chapter 4 To select the frame Example: Cap * * * F R A M E S E T T I N G * * 2 . O F F S E T M A N U A L Frame Position 3 .
Page 74 To set the frame movement Chapter 4 3-3. To set the trace movement (square/contour) Start operation from the screen of "EMB START" or "EMB PAUSE". To return to "EMB START" from other screen, press "Esc" key. * * * * * E M B S T A R T * * * * * * * * * E M B P A U S E * * * * B E L L .
Page 75 To set the frame movement Chapter 4 3-4. Set whether or not Origin Search is performed when the power is turned ON Start operation from the screen of "EMB START". To return to "EMB START" from other screen, press "Esc" key. * * * * * E M B S T A R T * * * * B E L L .
Page 76: To Increase Embroidering Efficiency
To increase embroidering efficiency Chapter 4 To increase embroidering efficiency 4-1. To change times of lowering needle bar by operating slowly Set times of lowering the needle bar by operating slowly after thread trimming. When starting the machine by pressing start key after stopping the machine by pressing stop key, the machine will run normally.
Page 77 To increase embroidering efficiency Chapter 4 4-2. To divide long stitch This function makes the frame movement to divide by jump automatically when a stitch length exceeds a setting value. This function reduces the load generated at the frame drive due to heavy weight of the material to be embroidered.
Page 78: To Change Screen Display
To change screen display Chapter 4 To change screen display 5-1. To display the total number of stitches of design or rotating speed during operation Start operation from the screen of "EMB START" or "EMB PAUSE". To return to "EMB START" from other screen, press "Esc" key. * * * * * E M B S T A R T * * * * * * * * * E M B P A U S E * * * * B E L L .
Page 79 To change screen display Chapter 4...
Page 80 Chapter 5 For practical use 1. To move the frame to the registered position........70 2. To move the frame to design start position ........74 3. To stop the machine in the middle of embroidery ......76 4. To change the size and the direction of the design......80 5.
Page 81: To Move The Frame To The Registered Position
To move the frame to the registered position Chapter 5 To move the frame to the registered position 1-1. To resister the frame position The registered position is stored in the machine and it is possible to use for all designs. The registered position will be held even after turning off the power.
Page 82 To move the frame to the registered position Chapter 5 1-2. To change the registered position of the frame CAUTION When performing this operation, do not put your hands etc. on the machine table. Moving frame could injure you. Start operation from the screen of "EMB START" or "EMB PAUSE". To return to "EMB START"...
Page 83 To move the frame to the registered position Chapter 5 1-3. To move the frame to the registered position CAUTION When performing this operation, do not put your hands etc. on the machine table. Moving frame could injure you. Start operation from the screen of "EMB START" or "EMB PAUSE". To return to "EMB START"...
Page 84 To move the frame to the registered position Chapter 5 1-4. To move the frame automatically to the registered position Move the frame automatically to the position registered at temporary stop or end of the embroidery. Start operation from the screen of "EMB START" or "EMB PAUSE". To return to "EMB START"...
Page 85: To Move The Frame To Design Start Position
To move the frame to design start position Chapter 5 To move the frame to design start position 2-1. To move the frame to design start position at end of embroidery Start operation from the screen of "EMB START" or "EMB PAUSE". To return to "EMB START"...
Page 86 To move the frame to design start position Chapter 5 2-2. To move the frame to the design start position in the middle of embroidery (to cancel embroidering) Performing this operation will cause the design in process of embroidery to be cancelled. When you desire to restart the embroidery, advance the frame to the position where the embroidery was interrupted.(→p.50) CAUTION...
Page 87: To Stop The Machine In The Middle Of Embroidery
To stop the machine in the middle of embroidery Chapter 5 To stop the machine in the middle of embroidery 3-1. To stop operation when reaching the set stitches Use this function as a rough standard etc. notifying the time to replace the under thread. Start operation from the screen of "EMB START"...
Page 88 To stop the machine in the middle of embroidery Chapter 5 To select the number of stitch To select the value again, press "Clear" key. Example: 28,000 stitches * * * * P R E S E T H A L T * * * It is completed.
Page 89 To stop the machine in the middle of embroidery Chapter 5 To select "3. PRESET HLT" * * M A C H I N E S E T T I N G * 1 . S C R E E N Frame Position 2 .
Page 90 To stop the machine in the middle of embroidery Chapter 5 3-3. To stop the machine temporarily after Color Change This function is effective when you desire to stop the machine temporarily during the embroidery for applique embroidery etc.(→p.108) Start operation from the screen of "EMB START" or "EMB PAUSE". To return to "EMB START"...
Page 91: To Change The Size And The Direction Of The Design
To change the size and the direction of the design Chapter 5 To change the size and the direction of the design 4-1. To change the size of the design For details, refer to the outline of the function.(→p.104) Start operation from the screen of "EMB START". To return to "EMB START"...
Page 92 To change the size and the direction of the design Chapter 5 4-2. To rotate the design For details, refer to the outline of the function.(→p.104) Start operation from the screen of "EMB START". To return to "EMB START" from other screen, press "Esc" key. * * * * * E M B S T A R T * * * * B E L L .
Page 93 To change the size and the direction of the design Chapter 5 4-3. To reverse the design For details, refer to the outline of the function.(→p.105) Start operation from the screen of "EMB START". To return to "EMB START" from other screen, press "Esc" key. * * * * * E M B S T A R T * * * * B E L L .
Page 94: To Embroider Repeatedly
To embroider repeatedly Chapter 5 To embroider repeatedly 5-1. To embroider repeatedly For details, refer to the outline of the function.(→p.106) CAUTION When performing this operation, do not put your hands etc. on the machine table. Moving frame could injure you. Start operation from the screen of "EMB START".
Page 95 To embroider repeatedly Chapter 5 To select repeating direction Example: VERTICAL * * R E P E A T S E T T I N G * * P R I O R H O R I Z O N T A L Frame Position X T I M E S...
Page 96 To embroider repeatedly Chapter 5 To select repeating times of lengthwise direction Pressing the key longer will make the value be fast-forwarded. Example: 2 times * * R E P E A T S E T T I N G * * P R I O R H O R I Z O N T A L Frame...
Page 97 To embroider repeatedly Chapter 5 (12) To select the space of lengthwise direction Pressing the key will make the frame moving. Example: 80 mm * * R E P E A T S E T T I N G * * It is completed.
Page 98 Chapter 6 Machine setting 1. Setting for thread trimming ...............88 2. Setting for sewing ................92 3. Setting for option................96 4. Language setting of operation panel ..........102 QS07...
Page 99: Setting For Thread Trimming
Setting for thread trimming Chapter 6 Setting for thread trimming 1-1. To change detecting sensitivity of upper thread breakage It is not possible to change detecting sensitivity of under thread breakage. Start operation from the screen of "EMB START" or "EMB PAUSE". To return to "EMB START"...
Page 100 Setting for thread trimming Chapter 6 1-2. To change upper thread length at thread trimming Start operation from the screen of "EMB START" or "EMB PAUSE". To return to "EMB START" from other screen, press "Esc" key. * * * * * E M B S T A R T * * * * * * * * * E M B P A U S E * * * * B E L L .
Page 101 Setting for thread trimming Chapter 6 1-3. To change thread trim timing CAUTION Thread trim timing is set to optimum value. To change these values, consult the distributor. Some operating condition could cause occurrence of fault in thread trimming. Start operation from the screen of "EMB START" or "EMB PAUSE". To return to "EMB START"...
Page 102 Setting for thread trimming Chapter 6 1-4. To trim the thread by consecutive jump This is the setting how many consecutive stitches of jump code cause thread trimming and moving the frame to the next step. Start operation from the screen of "EMB START" or "EMB PAUSE". To return to "EMB START"...
Page 103: Setting For Sewing
Setting for sewing Chapter 6 Setting for sewing 2-1. To set tie stitching This is a setting for tie stitching that will be performed at the start and the end of the embroidery. Stitch length of tie stitching is 0.8 mm. Start operation from the screen of "EMB START"...
Page 104 Setting for sewing Chapter 6 To select Tie Stitching at end of embroidery Example: To perform * * M A C H I N E S E T T I N G * It is completed. 8 . A / S T M N G A U T O Frame Position...
Page 105 Setting for sewing Chapter 6 To select "B. SATIN ADJ" * * M A C H I N E S E T T I N G * 9 . I N C H I N G Frame Position A . T I E S E T S - E o B S A T I N A D J O F F...
Page 106 Setting for sewing Chapter 6 2-3. To change thread tension CAUTION A/S timing (the main shaft angle which the frame starts to move) is set to optimum values. To change these values, consult the distributor. Some operating condition could cause occurrence of fault in embroidering.
Page 107: Setting For Option
Setting for option Chapter 6 Setting for option 3-1. To make Boring Device available for use Start operation from the screen of "EMB START". To return to "EMB START" from other screen, press "Esc" key. * * * * * E M B S T A R T * * * * B E L L .
Page 108 Setting for option Chapter 6 To use the boring device Example: 2 * * M A C H I N E S E T T I N G * It is completed. A . T I E S E T S - E o Frame Position...
Page 109 Setting for option Chapter 6 To select "D. CORDING" * * M A C H I N E S E T T I N G * B . S A T I N A D J O F F Frame Position C .
Page 110 Setting for option Chapter 6 To select "E. SEQUIN" * * M A C H I N E S E T T I N G * C . B O R I N G O F F Frame Position D . C O R D I N G O F F E S E Q U I N S E T [ S E T ］...
Page 111 Setting for option Chapter 6 To select sequin feed amount of sequin L Pressing the key longer will make the value be fast-forwarded. Example: 6.7 mm * * * * * * S E Q U I N * * * * * * U P / D O W N U <...
Page 112 Setting for option Chapter 6 To select "DEVICE TYPE" * * * * * * S E Q U I N * * * * * * S E Q U I N R O F F Frame Position F E E D F n <...
Page 113: Language Setting Of Operation Panel
Language setting of operation panel Chapter 6 Language setting of operation panel 4-1. To switch a language Set DIP switch DSW1-1 at the side face of the operation panel to ON , and turn "OFF" =>turn "ON" the power. When the screen of "TEST MODE" starts up, press "Set" key. * * * * T E J T 2 - C 1 5 0 1 * * * T E S T M O D E <...
Page 114: Chapter 7 Outline Of Function
Chapter 7 Outline of function 1. Size and direction of the design............104 2. Repeat ....................106 3. Frame Travel to the registered position ..........107 QS07...
Page 115 Size and direction of the design Chapter 7 Size and direction of the design 1-1. Size of the design Enlarge or reduce the design in a range of 80% to 120%. It is possible to set the scale factor in lengthwise and crosswise individually.
Page 116 Size and direction of the design Chapter 7 1-3. Reverse of the design (mirror) Reverse the design. Setting example: Y Y-axis Original design Start position of the design Setting example: Rotation of 90°, reversion in X-axis When both rotation and reversion are set, the order will be rotation → reversion. X-axis Start position of the design QS07...
Page 117 Repeat Chapter 7 Repeat Repeat the design. To make this function effective, perform the following setting. “To decide Color Change Mode (Automatic, Manual)”→"AUTO"(→p.43) Example of repeat (Horizontal only) (a) Order: Horizontal (b) X (Crosswise) times: 4 times (c) X (Crosswise) space 55 mm 55mm 55mm 55mm...
Page 118 Frame Travel to the registered position Chapter 7 Frame Travel to the registered position This function is convenient to use for the following purposes. 3-1. Frame replacement After the embroidery is finished, move the frame to your side (registered position) automatically for replacing the frame and/or the fabric.
Page 119 Frame Travel to the registered position Chapter 7 3-2. Layout of applique A operator should stop the machine in the middle of embroidery and move the frame to your side (registered position) manually to place an applique. To make this function effective, make the following setting. "To decide Color Change Mode (Automatic, Manual)"→"AUTO"(→p.43) Stop the machine at the position where an applique is placed.
Page 120 Chapter 8 Countermeasure when some trouble occurs in the machine 1. When the machine stops during operation ........110 2. Trouble examples and Corrective actions ........112 QS07...
Page 121 When the machine stops during operation Chapter 8 When the machine stops during operation When the machine stops during embroidery, a code No. indicating stop factor will be displayed on the screen (the illustration below is an example). Restoring methods are different depending on the code Nos.
Page 122 When the machine stops during operation Chapter 8 Check if the room temperature is too high. Abnormal temperature in the machine Check the cooling fan. A main shaft motor error signal is Replace the power card, main shaft motor. detected. An X-axis motor error signal is Replace the power card, X-axis motor.
Page 123: Needle Breaks
Trouble examples and Corrective actions Chapter 8 Trouble examples and Corrective actions 2-1. Thread breakage is highly visible. Cause Troubleshooting Passing method of the upper thread is wrong. Pass the upper thread correctly. Check it. The upper thread may be caught in something. Adjust tension.
Page 124 Chapter 9 Maintenance 1. Items that must be followed carefully..........114 2. Cleaning..................115 3. Lubrication ..................116 4. Greasing ..................118 5. Inspection, Repair................120 QS07...
Page 125: Items That Must Be Followed Carefully
"Repair" and "Replacement of electrical component" must be done only by the service personnel assigned and trained by Tajima or qualified technician. When starting operation again, attach all the detached covers as they originally were.
Page 126: Cleaning
Cleaning Chapter 9 Cleaning WARNING When performing cleaning, be sure to turn off the power switch. You could be injured seriously by being entangled in the machine. Clean each section by using a commercially available cleaning tool or brush (accessory). Using of an Vacuum cleaner or an Air compressor will facilitate working.
Page 127: Lubrication
Lubrication Chapter 9 Lubrication WARNING To perform lubrication of the machine, turn off the power switch. You may sustain severe injuries due to being entangled by moving machine units. Select TF oil (packed with the machine), or the equivalent (viscosity grade = equivalent to VG20) to this one for use.
Page 128 Lubrication Chapter 9 Inside of head, cylinder bed Needle bar Needle bar drive shaft Inside of the arm Inside of cylinder bed Felt packing Take-up lever drive section Connecting rod Needle bar drive shaft (Presser foot side) Connecting rod QS07...
Page 129: Greasing
Greasing Chapter 9 Greasing WARNING During machine greasing, turn off the power switch. You may sustain severe injuries due to being entangled by moving machine units. When performing greasing, consult the distributor. Select mineral oil-based lithium grease (recommended) or the equivalent for use. [Typical example] Tube type Spray type...
Page 130 Greasing Chapter 9 Greasing spot Cycle Inside of the arm Once/3 months Presser foot cam Roller Take-up lever cam QS07...
Page 131: Inspection, Repair
If the machine needs the repair, the repair must be done only by the service personnel assigned and trained by Tajima or qualified technician. (Consult your distributor.) Do not change the specification nor modify the parts of the machine without due consultation with Tajima.
Page 132: Chapter 10 Other Functions
Chapter 10 Other functions 1. Upgrading of version...............122 2. Test Mode ..................125 QS07...
Page 133 Upgrading of version Chapter 10 Upgrading of version The latest software at shipment is installed to the machine. When the latest improved software is necessary after that, upgrade a version according to the following procedure. Regarding the contents and how to obtain the latest improved software, ask for the distributor. CAUTION Performing this operation will cause all items of "MACHINE SETTING"...
Page 134 Upgrading of version Chapter 10 Save the latest software to USB memory. Insert USB memory into USB port. Turn ON the power, and if the following screen is displayed, press "Set" key. * * * * * * I N S T A L L * * * * * S E T K E Y F I L E S E A R C H Select "INSTALL".
Page 135 Upgrading of version Chapter 10 Select "PANEL". * * * * * * I N S T A L L * * * * * 1 . M A I N I N S T A L L Frame Position 2 .
Page 136 Test Mode Chapter 10 Test Mode Test mode has functions concerning mainly the maintenance such as displaying version of software, checking status of the operation panel and adjustment of various kinds of sensors, etc. For the method of switching to test mode, follow the procedure below. Turn OFF the power.
Page 137: Screen Display
Test Mode Chapter 10 2-1. Screen display This screen is used by mainly technical personnel of the distributor for the maintenance. This manual does not explain in detail. 2-1-1. MAIN * * * * * T E S T M O D E * * * * Version information ( ) M A I N V e r...
Page 138 Test Mode Chapter 10 2-1-4. Embroidery information * * * * * T E S T M O D E * * * * ( 2 ) X Y V e r ( 3 ) P A N E L V e r Embroidery information ( ) E M B I N F O R M A T I O N...
Page 139 Test Mode Chapter 10 Select "(3) PANEL". * * * * * T E S T M O D E * * * * ( 1 ) M A I N V e r Frame Position ( 2 ) X Y V e r ( ) P A N E L V e r...
Page 140 Test Mode Chapter 10 Select TCP/IP. Example: MANUAL * * * * M A C H I N E I P * * * * T C P / I P M A N U A L Frame Position I P A D D R E S S [ S E T ］...
Page 141 Test Mode Chapter 10 Return to the screen of "NETWORK SETTING". * * N E T W O R K S E T T I N G * P O R T L A N M A C H I N E I P [ S E T ］...
Page 142 Test Mode Chapter 10 2-2-3. When selecting COM port Select "PORT". Example: COM * * N E T W O R K S E T T I N G * P O R T C O M Frame Position C O M S P E E D 9 6 0 0 N E T W O R K O F F...
Page 143 Test Mode Chapter 10 Select the method of receiving data. Example: 1 * * N E T W O R K S E T T I N G * P O R T C O M Frame Position C O M S P E E D 1 9 2 0 0 N E T W O R K Off: Not receive...
Page 144 Chapter 11 Appendix 1. Specifications..................134 2. DIP switch of operation panel ............135 3. Electrical component ..............136 4. Terminology ..................138 QS07...
Page 145: Chapter 11
Specifications Chapter 11 Specifications 1-1. Power supply specifications Since power spec. of the machine is specified clearly as shown below, use the machine under these conditions. WARNING Since there is a danger of electric shock due to leak current,be sure to ground the earth cable of the machine.
Page 146: Dip Switch Of Operation Panel
DIP switch of operation panel Chapter 11 DIP switch of operation panel 2-1. DIP switch DIP switch is at the right side of the operation panel. After switching DIP switch, turn ON the power again. Mark * in the below chart means the setting at shipment. DSW2 Contents * Correct a stitch...
Page 147: Electrical Component
Electrical component Chapter 11 Electrical component 3-1. Layout of electric parts 1. TC sensor card 2. Upper thread holding motor 3. Jump motor 4. Controller card 5. Main shaft power card 6. Driver card 7. ATH motor 8. ATH sensor card 4, 5, 6 9.
Page 148: Electrical System Diagram
Electrical component Chapter 11 3-2. Electrical system diagram Operation panel Character Speed Emergency stop Display area Controller Switch TC sensor card Panel button Color change Console 2 card Potentiometer Joint card Auto clamp frame or Air type pocket frame, Air type clamp frame Option Quantity of connector for air valve...
Page 149: Terminology
Step The section divided by color change code in the Stitch data of Tajima ternary format. Data storing design data. The first section is called step 1, and mode is T. the next section is called step 2.
Page 150 Terminology Chapter 11 <X> X-axis drive system Drive system to make the embroidery frame move in crosswise (X) direction. X data Data to make the embroidery frame move in crosswise (X) direction. It is indicated by moving direction (code: +/-) and value (mm). <Y>...
Page 151 Index Origin ................27 A/S TMNG ..............95 Power switch ............... 26 Boring Device .............. 96 Preset Halt ..............76 Change of the Offset Position ........71 Registration of the Offset Position ......70 Color Change .............. 55 Color Change handle ..........
Page 152 Tokai Industrial Sewing Machine Co., Ltd. NO.1800, Ushiyama-cho, Kasugai, Aichi-pref., 486-0901, Japan Telephone:568-33-1161 Fax:568-33-1191 Distributed by: Tajima Industries Ltd. 19-22, Shirakabe, 3-chome, Higashi-ku, Nagoya, 461-0011, Japan Telephone:52-932-3444 Fax:52-932-2457 Copy, reprint, or modification of all or any part of this manual without permission is prohibited.

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