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OLT Grand Garden Chalet 6X3 Assembly Manual

Grand garden chalet 6x3

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Thank you for purchasing a Grand
Garden Chalet. Please take the time
to identify all the parts prior to
assembly.
Please use Safety Eyewear and Gloves
while Assembling. Be sure to read and
follow all operating instructions for any
tools used during assembly.
Remember- NO SAW CUTTING IS
REQUIRED!
Safety Points and Other Considerations
Our products are built for use based on
proper installation and normal residential
use, on level ground.
Please follow the instruction manual when
building your Grand Garden Chalet and
retain the manual for future maintenance
purposes.
Some of the safety and usage measures
you may wish to consider include:
-If the product is elevated, any structural
and building code requirements are solely
the customer's responsibility, and should
be abided by.
-In high or gusty wind conditions it is
advisable to keep the structure securely
grounded.
-Have a regular maintenance plan to ensure
screws, doors, roof and parts are tight.
In the event of a missing or broken piece, simply call the Outdoor Living Today
Customer Support Line @ 1-888-658-1658 within 30 days of the delivery of your
purchase. It is our commitment to you to courier replacement parts, free of charge,
within 10 business days of this notification. Replacement parts will not be
provided free of charge after the 30 day grace period.
Outdoor Living Today
Grand Garden Chalet 6X3
Assembly Manual
Grand Garden Chalet Dimensions:
Inside - 33" d x 73" w x 70" (back) 65" (front)
Outside with Roof Overhang
Outside (Outside Trim to Trim)
www.outdoorlivingtoday.com
Page 1
Revision #15
May 9th, 2012
-
39"d x 78" w x 73"(back) 69" (front)
-
36 1/2"d x 74 1/2" w x 72"(back) 68" (front)
sales@outdoorlivingtoday.com

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Summary of Contents for OLT Grand Garden Chalet 6X3

  • Page 1 Revision #15 May 9th, 2012 Grand Garden Chalet 6X3 Assembly Manual Thank you for purchasing a Grand Garden Chalet. Please take the time to identify all the parts prior to assembly. Please use Safety Eyewear and Gloves while Assembling. Be sure to read and follow all operating instructions for any tools used during assembly.
  • Page 2 Exploded View and Parts List for 6’x3’ Grand Garden Chalet Not Shown: W - Rear Center Trim CC- Lower Door Stop DD-Barrel Bolt Plywood Spacer. Parts List Floor Section Trim Section 1 - Floor Section - 35 1/2” x 74” x 2 1/2” 1 - Front Horizontal Trim - 1/2”...
  • Page 3: Hardware Kit

    6x3 GRAND GARDEN CHALET Hardware Kit (Provided) 3/4” Note: screws and nails shown actual size. Black 2 1/2” 1 1/4” Finishing 2” 7/8” Black Shingle 1 1/4” 1 1/2” Bolt with Black Head, Silver Nut and Washer 1” 3/4” Square Drive Bit Silver (P) Tee Hinge x 4 (AA) Door Handle x 2...
  • Page 4 You can find the Square Drive Bit for the screws in with the Hardware Kit Bag. Lay Chalet Floor Section (A) on a level foundation only. Patio Stones or a Concrete Slab both make excellent foundations. Use a level to confirm and shim floor joists as required. Next, locate the Square Drive Screw Bit found in the Hardware Kit Bag.
  • Page 5 Back Wall Panels Lay out Floor and wall panels and become familiar with their location. Make sure to position panels right side up so Side Wall Panel water is directed away from and not into shed. See Side Wall Panel Siding (angle top) orientation for correct positioning.
  • Page 6 Optional - Caulking Angled Side Panel seams will help prevent moisture from entering at seam. Caulking not included in kit. Back Wall Panel With your helper holding the Side Wall Panel, position a Back Wall Panel (C) in rear corner. Important: Align Wall Siding Flush with Floor Framing.
  • Page 7 Back Wall Panel Expert Advise - If you’re placing the shed tight up against a fence or wall, you may consider attaching the Rear Center Trim (W) on Back Wall seam first. See Step 36. Attach both Back Walls together, secure Rear Center Trim, then attach Side Wall Panel.
  • Page 8 Wall Framing Flush Front Narrow Wall (F) Locate Front Narrow Wall Panel (F) and position wall framing flush with Side Wall Framing. Note -Wall Framing is exposed and not covered with siding at top of Front Narrow Wall Panel. Wall Siding Flush with Floor Framing Align wall siding flush with Floor Framing.
  • Page 9 2 - 2 1/2” screws. Upper Door Door Stop with Dado Cut to front. (2x3) With Door Header aligned flush with Front Narrow Wall framing and Side Wall framing, attach from the top with 6 - 2 1/2” screws (3 per side). Attach Upper Door Stop (EE) -Dado cut aligned to the front. Center on Door Header and attach with 2 - 2 1/2”...
  • Page 10 Storage Shelf Support (I) Storage Shelf positioning is flexible. Decide on what configuration suites your needs. First, attach front and back Wall Storage Shelf Supports (I) using 2 - 2 1/2” screws per piece. Measure height from floor for both supports to confirm correct shelf level. Drill Pilot holes in Supports to prevent splitting. Place Storage Shelf (J) on top of supports and secure with 4 - 1 1/4”...
  • Page 11 Thin end Slide under 1/4” gap Thick end Flush with L Shingle 6” Wide Shingle (M) Place and attach M Shingle (6” wide) directly on top of Shingle L. Shingle M will slide under 2nd row Shingle. Secure with 2 - 7/8” Shingle nails 8” from Butt. 1/4”...
  • Page 12 12” Long Shingle (N) To finish end, place and attach N Shingle (6” wide x 12” long) in line with 5th and final row of shingles. Shingle N will partially cover Shingle L. Secure with 2 - 7/8” Shingle nails 10” from Butt. Completed Roof Panel Complete attachment of Shingles on opposite Roof Panel Side following Steps 20-24.
  • Page 13 With Roof Panel aligned correctly, from the inside, attach walls to roof with 2 1/2” screws. Screw from upper framing into Roof Panel. Use 3 screws per each side and 4 across the back. Screw on angle so tip does not go completely through roof panel. Flush with Upper Door wall framing.
  • Page 14 1 1/2” Bolt 3/4” Black Left Door has with Black Top Screws Flange (Vertical Door Stop) Pre-Drilled #10 Nut with Washer - Silver Locate Black T- Hinges (P). Attach Hinges to Door Trim of Door (Q) using 1-1 1/2” Bolt with Black Head. Note - Door is Pre-drilled for Bolt.
  • Page 15 With both Doors partially attached, check to see Doors open and close correctly. Make any necessary adjustments and when satisfied, completely secure Hinges to Vertical Door Frame Trim. Drill pilot holes to prevent wood from splitting. Front Filler Trims (R) Locate Front Filler Trims - 1 1/2”...
  • Page 16 Place Side Facia Trims (X) tight agains front corner trim and tight up against Roof Panel. Attach with 4 - 1 1/4” finishing nails. Rear Trim overlaps Side Trim. Rear Side Corner Trim (V) -angle cut 8 deg. at top. Rear Corner Trim (U) Rear Center Trim (W)
  • Page 17 Caps Horizontal Trim. Roof Ridge Caps (Z) On a step ladder, place both Roof Ridge Caps (Z) on rear row of roof shingles. Overhang Ridge Caps so it covers Horizontal Trim. Attach each piece with 4 - 1 1/4” finishing nails. Attach Lower Front Narrow Wall Trims (GG) to cover floor seam in front.
  • Page 18 Attach Front Facia Trim (Y) above Attach Lower Door Stop (CC) to Floor Doorway and tight against Roof Shingles and with 2 - 1 1/4” screws. To align correctly, between Front Trim. Secure with 6 - 1 1/4” close Doors in best close Door position. Mark finishing nails.
  • Page 19 Note; Our Sheds are shipped as an unfinished product. If exposed to the elements, the Western Red Cedar lumber will weather to a silvery-gray color. If you prefer to keep the cedar lumber looking closer to the original color, we suggest that you treat the wood with a good oil base wood stain.