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Dixon Black Bear 11249-106 Safety And Operating Manual

Dixon safety instructions and operator's manual
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BLACK BEAR
ZTR
®
™

Safety Instructions

&
Operator's Manual

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Summary of Contents for Dixon Black Bear 11249-106

  • Page 1: Safety Instructions

    BLACK BEAR ® ™ Safety Instructions & Operator’s Manual...
  • Page 2 IMPORTANT - READ CAREFULLY The Dixon® ZTR® mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower, read this Operator’s Manual carefully.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS SAFETY & WARNING...4-15 WARRANTY...16 SPECIFICATIONS...17 SEAT ADJUSTMENT...18 CONTROLS...19-22 OPERATION INSTRUCTIONS...23-33 CARE & MAINTENANCE...34-47 TROUBLESHOOTING...48-49 STANDARD SERVICE PARTS LIST...50 BLACK BEAR™ Part Number 11249-106 Page...

  • Page 4: Safety & Warning

    SAFETY RIDING LAWN MOWERS, IF IMPROPERLY OPERATED CAN CAUSE SERIOUS INJURY OR DEATH Pictured below are the most common causes of injury to the operator or bystander. Please read and understand this manual to prevent injuries. Blade Contact Tip Over Run Over Back Over...

  • Page 5: Safety Alert Symbol

    SAFETY Safety Alert Symbol When you see this symbol, BE ALERT to the potential for injury. Follow the recommended safety precautions and safe operating practices. DANGER (highlighted in red) indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

  • Page 6: General Operation

    WARNING Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION: Read, understand, and follow all instructions in this manual and on the mower before starting. Only allow responsible adults, who are familiar with the instructions, to operate the mower.
  • Page 7 WARNING Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION (continued): Never leave a running mower unattended. Always turn off blades, set parking brake, stop engine and remove key before dismounting. Turn off blades when not mowing. Injury could occur from contact with moving parts.
  • Page 8 WARNING Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION (continued): Never dismount mower without applying parking brake or stopping engine. Protect your eyes. Always wear safety goggles or safety glasses with side shields when operating mower. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries.

  • Page 9: Slope Operation

    All slopes require extra caution. If you feel uneasy on a slope, do not mow it! Mow across the slope with your Dixon® ZTR® -- never up or down. This will decrease the risk of tip-over.
  • Page 10 WARNING Failure to observe the following safety instructions could result in serious injury or death. SLOPE OPERATION (continued): DO (continued): Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Use extreme caution when operating the mower with attachments to prevent tip-over or roll-over.
  • Page 11 WARNING Failure to observe the following safety instructions could result in serious injury or death. SLOPE OPERATION (continued): DO NOT Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. Rapid uphill turns may cause tip-over. Do not mow near drop-offs, ditches, or embankments.

  • Page 12: Fire Hazards

    WARNING Failure to observe the following safety instructions could result in serious injury or death. FIRE HAZARDS: Use extra care when handling gasoline and other fuels. They are flammable and vapors are explosive. Store all fuel in approved containers specifically designed for that purpose.
  • Page 13 WARNING Failure to observe the following safety instructions could result in serious injury or death. FIRE HAZARDS (continued): To prevent fire or explosion, keep sparks and open flames away from battery. Keep electrical connections clean and tight. Inspect them often. Loose connections and corrosion increase fire risk. Before disconnecting the negative ground cable, make sure all switches are off.
  • Page 14 WARNING Failure to observe the following safety instructions could result in serious injury or death. CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen.
  • Page 15 WARNING Failure to observe the following safety instructions could result in serious injury or death. SERVICE: Never run a mower inside a closed area or without proper ventilation. Keep nuts and bolts tight, especially blade attachment bolts, and keep equipment in good condition. Never tamper with safety devices.

  • Page 16: Warranty

    First two years - 100% parts and labor subject to the conditions and limitations described herein with the exception of non-covered items specified below. Third year - limited to 100% parts cost as shown in the current Dixon® Parts Price List and subject to the conditions and limitations as described herein.

  • Page 17: Specifications

    SPECIFICATIONS BLACK BEAR™ CHASSIS: 11 GA - rectangular tube SEAT: Designed for operator comfort by use of high-density closed cell foam padded back and arm rests, upholstered with Cordura fore and aft. MOWER DECK: Made of 7 GA fabricated welded construction with external reinforcement ribs.

  • Page 18: Seat Adjustment

    SEAT ADJUSTMENT INSTRUCTIONS 1. Grasp seat slide adjuster and move it into adjustment position. 2. Slide seat forward or backward. 3. Release seat slide adjuster.

  • Page 19: Controls

    CONTROLS CONTROL LEVERS Note: For access to the seat, move control levers to neutral position and swing them outward. TO GO FORWARD •From neutral position, gently push control levers for- ward. •To increase speed, move levers further forward. TO GO BACKWARDS •From neutral position, gently pull control levers toward you.

  • Page 20: Parking Brake

    CONTROLS PARKING BRAKE: The parking brake is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion. The engine will stop if the parking brake is engaged while the control levers are in the drive position.

  • Page 21: Mower Deck Cut Height Lift Lever

    CONTROLS MOWER DECK CUT HEIGHT LIFT LEVER: •Located to the right and front of the operator. •Controls the cutting height. •17 positions of adjustment •Depress trigger and move lever forward to lower deck. •Pull lever back to raise deck. •Set desired cut height with pin. •Use foot pedal to assist with raising and lowering deck.
  • Page 22 CONTROLS BLADE DRIVE: •Located on the control panel, on operator’s right. •To engage the mower blade, pull up on the switch. •To disengage mower blade, push down. CIRCUIT BREAKER: •Located on the control panel to the operator’s right. •Protection of the electrical system is by (1) 15 amp circuit breaker.

  • Page 23: Operation Instructions

    OPERATION INSTRUCTIONS The safe and successful operation of the BLACK BEAR™ will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all controls and their functions.

  • Page 24: Starting Instructions

    OPERATION INSTRUCTIONS CAUTION Failure to follow these instructions may result in personal injury. STARTING INSTRUCTIONS: 1. Parking brake must be on, control levers in outward position and blade drive disengaged. 2. Position throttle to desired speed setting. If engine is cold, position throttle lever in the “choke”...
  • Page 25 Swing control levers inward d) Turn ignition switch to START Engine should not turn over or attempt to start. NOTE: If any safety check fails, do not operate the mower until the system has been checked and repaired by an Authorized Dixon® Dealer.
  • Page 26 ON position. c) Engage blade drive. d) Raise slightly off seat. ENGINE SHOULD STOP! NOTE: If any safety check fails, do not operate the mower until the system has been checked and repaired by an Authorized Dixon® Dealer.

  • Page 27: Mowing With A Mulching Attachment

    OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass. There may be instances or conditions where it is not possible to hide all the recycled or mulched clippings.
  • Page 28 OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT (continued): 7. Keep the underside of the mower deck clean. Remove all grass and dirt build-up from the underside of the pan, the baffles and deflectors after each use. Never, under any circumstances, should you place hands or feet under the mower deck or in the chute while blades or impeller are still turning.
  • Page 29 OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT: In order to achieve optimum performance when mowing with a grass catching attachment, please read and follow the tips listed below. Read and follow the installation instructions that are included with your grass catcher. Set engine speed control to the wide open or full setting.
  • Page 30 OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT (continued): Maintain sharp blades throughout the cutting season. Some grass catching attachments require a “high-lift” blade. See your dealer for advice on the type of blade(s) needed for your mower. Use of grass catchers requires an additional weight kit be fitted to the mower to counter the weight of grass in the bags.

  • Page 31: Side Discharge Of The Clippings

    OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below. Additional information can be found in the Troubleshooting guide. CAUTION To avoid personal injury, be sure that the deflector is properly installed on the discharge chute.
  • Page 32 OPERATION INSTRUCTIONS GRASS HEIGHT & CUTTING SUGGESTIONS: Do not attempt to cut grass when it is wet. If the grass is tall, place the mower deck cut height lever in the top or second notch. “Initially” overlap cutting swaths instead of a full swath with each pass. Some applications may require a second cutting.

  • Page 33: Operation Instructions

    OPERATION INSTRUCTIONS TOWING TRAILERS AND OTHER ATTACHMENTS: Towing a trailer or other attachment that is too heavy could damage the drive or cause the mower to become unstable. Limit loads to 250 pounds or less with this mower. TO FREE WHEEL MACHINE (Unlock Transmission): Always turn off engine before engaging or disengaging the hydro release (free wheel) lever.

  • Page 34: Care & Maintenance

    CARE AND MAINTENANCE WARNING Failure to observe the following instructions may result in personal injury. Before performing any maintenance, turn off engine, allow to cool & remove key. Use extreme care when working on machinery. Do not wear watch or jewelry. Do not wear loose fitting clothes, and observe all common safety practices with tools.

  • Page 35: Cutter Blade Maintenance

    CARE AND MAINTENANCE CUTTER BLADE MAINTENANCE: CAUTION Stop engine and remove ignition key for safety. Wear heavy, thick gloves when holding onto cutter blade, avoid the sharp edge of the blade. Check sharpness of mower blades after every 10 hours of operation.

  • Page 36: Care And Maintenance

    •Charge battery. Note: Your Dixon® mower comes equipped with a quick disconnect harness for the optional Dixon® Battery Manager. The Dixon® Battery Manager maintains the proper charge levels during periods of inactivity and may prevent premature battery failures.
  • Page 37 CARE AND MAINTENANCE TIRES: Correct tire pressure is essential for efficient operation of the mower. Check tire pressure periodically. Inflate tires to the pressure listed below. Front tires Rear tires Lug nuts or lug bolts should be checked regularly for tightness. LUBRICATION: CHASSIS: LOCATIONS:...

  • Page 38: Belt Tension

    CARE AND MAINTENANCE BELTS: Check belts every 50 hours. Replace any belts found to be in poor condition. BELT TENSION: Engine to Mower Deck Belt: Manual adjustment. Turn nut on deck eyebolt to adjust belt tension. Note: Belt deflection or movement should be approximately 1/4”...

  • Page 39: Changing The Engine Oil

    CARE AND MAINTENANCE CAUTION HOT oil may cause burns. Allow engine to cool before draining oil. CHANGING THE ENGINE OIL: 1. The “Dapco” oil drain valve is located on either side of the engine crankcase (depending on the type of engine installed on your ZTR®).

  • Page 40: Oil Filters

    NOTE: Engine oil changes on the BLACK BEAR™ will require replacement of the oil filter. These filters may be available from your local Dixon® Dealer. OIL FILTERS: 1. Replace filter each time the oil is changed. 2. Oil Filters can be obtained from your authorized engine dealer.

  • Page 41: Hydrostatic Transmission Fluid

    Normal Operating Temperatures - 20W50 engine oil Cold climate usage - 10W40 engine oil Use engine oil with an API classification of SG/CD. Dixon Blue™ 15W-50 Synthetic Hydrostatic Fluid is specifically formulated to provide excellent all-climate performance and extended time between...
  • Page 42 25 hours of usage. Clean the oil reservoir cap and the area around it prior to removal. Check the oil level. Oil should be approximately 1/4” below top of oil tank baffle. Replenish as needed with Dixon Blue 15W-50 Synthethic Hydrostatic Fluid or a quality SAE 20W-50 motor oil.

  • Page 43: Neutral Adjustment

    CARE AND MAINTENANCE NEUTRAL ADJUSTMENT 1. Lift seat. 2. Block up the unit so that the drive wheels are off the ground. Remove rear tires. 3. Loosen jam nuts on both ends of the control rod coupler. Note: The rear jam nuts are left hand threads.

  • Page 44: Mower Deck Leveling Procedure

    CARE AND MAINTENANCE MOWER DECK LEVELING PROCEDURE: There are a total of (4) slots which will control the attitude or pitch of the mower deck. Deck should be level or pitched slightly higher in rear. A. Place the mower on a smooth level surface with front casters positioned t owards deck.
  • Page 45 CARE AND MAINTENANCE MOWER DECK LEVELING PROCEDURE (continued): D. Turn both outer blades to align with the deck in front- to-rear manner. Reposition rear mounting bolts up or down until rear of mower deck is positioned level to 1/8” higher in the rear than the side-to-side measurement.

  • Page 46: Cleaning The Mower

    SERIAL NUMBERS: The serial number is located on frame at rear of engine. WARRANTY: Refer to warranty information (page 16). PARTS/SERVICE: See your Dixon® dealer for replacement parts, warranty or service.

  • Page 47: Care & Maintenance

    CARE AND MAINTENANCE MOWER DECK REMOVAL: 1. Remove mower deck drive belt from clutch. To relieve belt tension, loosen nut on tensioner eyebolt. 2. Move deck into lowest cut position and support deck with blocks. 3. Remove nut from each of the four hanger bolts (suspended from chains).

  • Page 48: Troubleshooting

    TROUBLESHOOTING 1. ENGINE WON’T TURN OVER Mower blades engaged- - - - - - - - - - - - - - - - - - - disengage blades Parking brake not on- - - - - - - - - - - - - - - - - - engage parking brake Circuit breaker trips- - - - - - - - - - - - - - - - - - - - - - - - -reset breaker Dead battery- - - - - - - - - - - - - - - - - - - - - - - - - - charge or replace Solenoid- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer...
  • Page 49 TROUBLESHOOTING 6. ENGINE RUNS BUT MOWER WON’T MOVE FORWARD Drive belt broken or slipping- - - - - - - - - - - - - - - - replace drive belt Transmission oil low- - - - - - - - - - - - - - - - - - - - - - - - - - - - add oil Damaged transmission- - - - - - - - - - - - - - - - - - - - - -consult dealer Transmission by-pass may be engaged- - - - disengage (see page 32)

  • Page 50: Standard Service Parts List

    STANDARD SERVICE PARTS LIST 34” Black Bear Blades Hi Lift Fusion - 10954 (Factory Installed) Standard Lift Fusion - 10614 Lo Lift Fusion - 10972 Gator Fusion - 10615 Belts Engine to Mower Deck - P/N 10669 Engine to Hydros - P/N 10923 44”...
  • Page 51 OWNER’S INFORMATION Date of Purchase Mower Model Number Mower Serial Number Purchased From Name Address DATE OIL CHANGED Dixon Industries, Inc.~P.O. Box 1569~Coffeyville, Ks~620-251-2000~Fax 620-251-4117 DATE ENGINE TUNED...
  • Page 52 Dixon® and ZTR® are registered trademarks of Dixon Industries, Inc. The engine exhaust from this product contains chemicals known to the State of California to cause WARNING: cancer, birth defects or other reproductive harm. DIXON INDUSTRIES, INC. P.O. Box 1569...

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