Dixon ZEETER HL 30 Operator's Manual
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Dixon ZEETER HL 30 Operator's Manual

Model year 2004
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Zeeter HL
ZTR®
Model Year 2004

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Anthony Mcguire
March 5, 2025

Engine to transmission belt size

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1 comments:
Mr. Anderson
March 5, 2025

The engine to transmission belt for the Dixon ZEETER HL 30 is P/N 16198.

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Summary of Contents for Dixon ZEETER HL 30

  • Page 1 Zeeter HL ZTR® Model Year 2004...
  • Page 2 IMPORTANT - READ CAREFULLY The Dixon® ZTR® mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower, read the operator’s manual carefully and...

  • Page 3: Table Of Contents

    INDEX Page Safety......4-12 Warranty Policy......13 Specifications.

  • Page 4: Safety

    SAFETY RIDING LAWN MOWERS, IF IMPROPERLY OPERATED CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander... Blade Contact Tip Over Run Over Back Over ...read and understand this manual to prevent injuries.

  • Page 5: Safety Alert Symbol

    SAFETY Safety Alert Symbol When you see this symbol, BE ALERT to the potential for injury. Follow recommended safety precautions and safe operating practices. DANGER (highlighted in red) indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING (highlighted in orange) indicates a potentially...

  • Page 6: General Operation

    SAFETY Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION: Read, understand, and follow all instructions in the manual and on the mower before starting. Only allow responsible adults, who are familiar with the instructions, to operate the mower.
  • Page 7 SAFETY GENERAL OPERATION (continued): Stop engine before removing grass catcher or unclogging chute. Mow only in daylight or good artificial light. Do not operate the mower while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways.

  • Page 8: Slope Operation

    All slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it! Mow across the slope with your Dixon ZTR - never up or down. Remove obstacles such as rocks, tree limbs, etc.
  • Page 9 SAFETY SLOPE OPERATION (continued): DO (continued): Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly down the slope. If front wheels lift off the ground, pull the levers back to stabilize the mower. DO NOT Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
  • Page 10 SAFETY S E R V I C E : Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove fuel cap or add fuel with engine running. Allow engine to cool before refueling. Do not smoke while refueling.
  • Page 11 SAFETY SERVICE (continued): Never run a mower inside a closed area. The exhaust fumes are toxic. Keep nuts and bolts tight, especially blade attachment bolts, and keep equipment in good condition. Never tamper with safety devices. Check their proper operation regularly. Keep mower free of grass, leaves, or other debris build-up.
  • Page 12 SAFETY CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. Be alert to avoid accidents. Keep children out of the mowing area and under the watchful care of another responsible adult.

  • Page 13: Warranty Policy

    Dixon dealer’s place of business. (b) Routine maintenance or adjustments. (c) Belts/blades/hydro filters. (d) Engines - All engines used on Dixon ZTR mowers are warranted by each individual engine manufacturer. (e) Any costs or expense of providing substitute equipment while repair work is being performed on a warranted mower.

  • Page 14: Specifications

    SPECIFICATIONS ZEETER HL 30” CHASSIS: 11 gauge welded channel frame BODY: All body parts made of rotational molded polyethylene. Front body contains access panel for battery service. MOWER DECK: 11 GA stamped steel construction. Single 30” cut blade. Cut height approximately 1-1/2”- 4” via 7-position lift handle.
  • Page 15 SPECIFICATIONS ZEETER HL 36” CHASSIS: 11 gauge welded channel frame BODY: All body parts made of rotational molded polyethylene. Front body contains access panel for battery service. MOWER DECK: 11 GA laser cut fabricated. Two blades, 36” cut width. Cut height approximately 1-1/2”- 4” via 7-position lift handle.

  • Page 16: Specifications

    SPECIFICATIONS ZEETER HL 42” CHASSIS: 11 gauge welded channel frame BODY: All body parts made of rotational molded polyethylene. Front body contains access panel for battery service. MOWER DECK: 13 GA stamped steel construction. Three blades, 42” cut width. Cut height approximately 1-1/2”- 4” via 7-position lift handle.

  • Page 17: Controls

    CONTROLS CONTROL LEVERS Note: For access to the seat, move control levers to neutral position and swing them outward. TO GO FORWARD From neutral position, gently push control levers forward. • To increase speed, move levers further forward. • TO GO BACKWARDS From neutral position, gently pull control levers toward •...

  • Page 18: Parking Brake

    CONTROLS The Dixon ZEETER HL has a hydrostatic drive that requires only two drive levers to control braking, turning, speed and direction. On initial operation, set throttle speed on slow. Operate with mower blade in “OFF” position. To avoid “over-controlling” the mower, use a light touch on the drive levers.

  • Page 19: Controls

    CONTROLS TRANSMISSION DRIVE SYSTEM Allows the mower to turn on its own axis “ZERO TURNING RADIUS”. Each lever controls one side of the mower. NOTE: The pressure required to operate the mower is very light. BLADE DRIVE (30”): • Located to left of the operator. •...

  • Page 20: Operation Instructions

    OPERATION INSTRUCTIONS The safe and successful operation of the ZEETER HL Mower will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all controls and their functions.

  • Page 21: Before Operating Mower

    OPERATION INSTRUCTIONS BEFORE OPERATING MOWER: Read and observe all safety instructions on your mower and in the manual. Read engine manufacturer’s operating and maintenance instructions. Check engine oil. Check fuel cap to be sure it is in place. Be sure parking brake is on. Mower blade drive is off.

  • Page 22: Unlock Transmission

    OPERATION INSTRUCTIONS TO FREE WHEEL MACHINE (Unlock Transmission): Always turn off engine before engaging or disengaging the hydro release (free wheel) lever. Never attempt to move the lever with the engine running. Pull the hydro release levers toward the rear of the machine and down until they are held in place in the keyhole slots on the release levers.

  • Page 23: Starting Instructions

    OPERATION INSTRUCTIONS STARTING INSTRUCTIONS: 1. Parking brake must be on, control levers in the OUT position and blade drive disengaged. 2. Move throttle control to “choke” position if engine is cold, full throttle if warm. 3. Insert ignition key and turn to “start” position. When engine starts, release ignition key.
  • Page 24 OPERATION INSTRUCTIONS TESTING OF SAFETY INTERLOCK SYSTEMS: PARKING BRAKE SWITCH TEST: a) Swing control levers out b) Disengage blade drive c) Put parking brake in OFF position d) Turn ignition switch to START Engine should not turn over or attempt to start. CONTROL LEVER SWITCH TEST: a) Disengage blade drive b) Put parking brake in ON position...
  • Page 25 OUT and parking brake OFF. c) Engage blade drive. d)Raise slightly off seat. ENGINE SHOULD STOP! NOTE: If Any Safety Check FAILS, Do Not Operate The Mower until the system has been checked and repaired by an Authorized Dixon Dealer.

  • Page 26: Side Discharge Of The Clippings

    OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below. Additional information can be found in the Troubleshooting guide. Be sure that the deflector is properly CAUTION installed on the discharge chute.
  • Page 27 OPERATION INSTRUCTIONS GRASS HEIGHT AND CUTTING SUGGESTIONS: Do not attempt to cut grass when it is wet. If the grass is tall, place the mower deck cut height lever in the top or second notch. “Initially” overlap cutting swaths instead of a full swath with each pass. Some applications may require a second cutting.

  • Page 28: Mowing With A Mulching Attachment

    OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass. There may be instances or conditions where it is not possible to hide all of the recycled or mulched clippings.
  • Page 29 OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT continued): 6. Keep the Underside Of The Mower Deck Clean. Remove all grass and dirt build-up from the underside of the pan, the baffles and deflectors after each use. 7. Alternate mower direction. This will evenly disperse the mulched grass clippings over the lawn for even fertilization.

  • Page 30: Operation Instructions

    OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT: In order to achieve optimum performance when mowing with a grass catching attachment, please read and follow the tips listed below. 1. Set engine speed control to the wide open or full setting. 2.

  • Page 31: Care & Maintenance

    CARE AND MAINTENANCE CAUTION Before performing any maintenance, turn off engine, allow to cool & remove key. Use extreme care when working on machinery. Do not wear watch or jewelry. Do not wear loose fitting clothes, and observe all common safety practices with tools. MAINTENANCE SCHEDULE •...

  • Page 32: Care And Maintenance

    CARE AND MAINTENANCE ENGINE: For complete maintenance and operating information of the engine, please refer to the maintenance instruc- tions furnished by the engine manufacturer and in- cluded in your Zero Turn Radius mower information packet. CAUTION Battery contains sulfuric acid electrolyte which is poisonous and corrosive.

  • Page 33: Cutter Blade Maintenance

    CARE AND MAINTENANCE CUTTER BLADE MAINTENANCE: CAUTION Stop engine and remove ignition key for safety. Wear heavy, thick gloves when holding onto cutter blade, avoid the sharp edge of the blade. Check sharpness of mower blades after every 10 hours of operation. Observe proper blade position prior to removal.
  • Page 34 Check belts every 50 hours. Replace any belts found to be in poor condition. BELT TENSION Transmission Drive Belt (Zeeter HL 30”) - P/N 16198 Transmission Drive Belt (Zeeter HL 36” & 42”) - P/N 16197 No adjustment required. Zeeter HL 30”...
  • Page 35 CARE AND MAINTENANCE BELTS (continued): Zeeter HL 42” Mower Deck Serpentine Belt Electric Clutch - P/N 6109 Adjust idler shock mount per diagram. Idler Weldment Idler Shock “L” Rod Hex Nut Tighten or Loosen Hex Nut to achieve this Engine to Mower Deck Belt - P/N 5861 Adjust idler shock mount per diagram.
  • Page 36 CARE AND MAINTENANCE Deck Removal - Zeeter HL 30” 1. Place cut height lever in lowest cut position. 2. Loosen belt keepers. 3. Remove deck drive belt from engine pulley. 4. Using a slight upward twisting motion, remove link from engagement handle.
  • Page 37 CARE AND MAINTENANCE Deck Removal - Zeeter HL 36” 1. Place cut height lever in lowest cut position. 2. Loosen nut on belt idler shock mount until belt can be removed from electric clutch pulley on the bottom of the engine. Refer to illustration. 3.
  • Page 38 CARE AND MAINTENANCE Deck Removal - Zeeter HL 42” 1. Place cut height lever in lowest cut position. 2. Pull belt idler back to allow belt to be removed from idler pulley and electric clutch pulley. 3. Remove hair pin cotter and washer from one end of deck support cross shaft.
  • Page 39 CARE AND MAINTENANCE LUBRICATION: CHASSIS: (5) for 30” (6) for 36” (7) for 42” LOCATIONS: (1) each front wheel caster & front wheel hub (1) each mower deck hub SERVICE INTERVALS: Every 50 hours of operation RECOMMENDED GREASE: Name brand wheel bearing or multi-purpose grease.Once per season or 50 hours of operation (3 pumps each)

  • Page 40: Changing The Engine Oil

    CARE AND MAINTENANCE HOT oil may cause burns. Allow engine to CAUTION cool before draining oil. CHANGING THE ENGINE OIL: 1.The “Dapco” oil drain valve is located on the left side of the engine crankcase. 2. Place a suitable container under the drain valve hose.
  • Page 41 CARE AND MAINTENANCE OIL FILL: 1. Clean any spilled oil from engine and chassis. 2. Make sure that hex stem on drain valve has been tightened. 3. Refill engine with type, and quantity of oil recommended by the engine manufacturer in engine literature.

  • Page 42: Neutral Adjustment

    CARE AND MAINTENANCE NEUTRAL ADJUSTMENT DRIVE MACHINE UNTIL HYDROSTATS HAVE WARMED UP. WITH ENGINE RUNNING AND THE PARKING BRAKE OFF, SWING OUT THE CONTROL LEVERS. IF MACHINE STARTS TO CREEP, FOLLOW THE INSTRUCTIONS BELOW. 1. Stop the engine, engage parking brake and raise rear of frame with jack or blocks so that rear tires do not contact the ground.

  • Page 43: Care & Maintenance

    Refer to warranty information on Page 13, or see the Warranty Registration Form in your owner’s packet. PARTS/SERVICE: See your Dixon dealer for replacement parts, warranty or service. PLEASE HELP PROTECT THE ENVIRONMENT BY AVOIDING ALL CHEMCIALS WHICH MAY DAMAGE OR CAUSE HARM TO...

  • Page 44: Standard Service Parts List

    STANDARD SERVICE PARTS LIST ZEETER HL MODEL Blades 30” Standard - P/N 2483 (Lo-lift) 30” Hi-Lift - P/N 2484 36” Standard - P/N 1324 (Lo-lift) 36” Hi Lift - P/N 1351 (R) 36” Hi Lift - P/N 1352 (L) 42” Standard - P/N 8688 (Hi-lift) 42”...

  • Page 45: Troubleshooting

    TROUBLESHOOTING 1. ENGINE WON’T TURN OVER Mower blades engaged- - - - - - - - - - - - - - - - - - - - - -disengage blades Parking brake not on- - - - - - - - - - - - - - - - - - - - - - - -engage parking brake Dead battery- - - - - - - - - - - - - - - - - - - - - - - - - - - - charge or replace Solenoid- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer Ignition switch- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer...
  • Page 46 TROUBLESHOOTING 6. ENGINE RUNS BUT MOWER WON’T MOVE FORWARD Drive belt broken or slipping- - - - - - - - - - - - - - - - - - - replace drive belt Transmission damage- - - - - - - - - - - - - - - - - - - - - - - - - consult dealer 7.
  • Page 47 OWNER INFORMATION DIXON INDUSTRIES, INC. a BLOUNT International Inc. Co. P.O. Box 1569 Coffeyville, Ks 67337-0945 620-251-2000 FAX 620-251-4117 Date Purchased _____________________________ Mower Model Number________________________ Mower Serial Number ________________________ Purchased From ____________________________ Name ______________________________ Address ____________________________ DATE OIL CHANGED: DATE ENGINE TUNED:...
  • Page 48 ARNING: ARNING: cals known to the State of California to cause cancer, birth defects or other reproductive harm. Dixon® and ZTR® and ZEETER® are registered trademarks of Dixon Industries, Inc. DIXON INDUSTRIES, INC. a BLOUNT International Inc. Co. P.O. Box 1569...

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