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This gas grill must be used only outdoors in a well-ventilated space and must not be used inside a
building, garage, screened-in porch, gazebo or any other enclosed area.
DANGER
IF YOU SMELL GAS:
• Shut off gas to the appliance.
• Extinguish any open flame.
• Open lid.
• If odor continues, keep away from the
appliance and immediately call your gas
supplier or fire department.
Notice to Installer: Leave these instructions with the grill owner for future reference.
Fax: (705) 725-2564 email: wecare@napoleonproducts.com website: www.ultrachefgrills.com
UD405RSB
Napoleon Appliance Corp.,
214 Bayview Dr., Barrie, Ontario, Canada L4N 4Y8 Phone: (705) 726-4278
WARNING
Do not try to light this appliance without
reading the "LIGHTING" instructions section of
this manual.
Do not store or use gasoline or other flammable
liquids or vapors in the vicinity of this or any
other appliance. An L.P. cylinder not connected
for use must not be stored in the vicinity of
this or any other appliance. If the information
in these instructions is not followed exactly, a
fire or explosion may result, causing property
damage, personal injury or death.
APPLY SERIAL NUMBER LABEL FROM CARTON
Serial No.
XXXXXX000000
MODEL NO.
N415-0233 SEPT 27/10

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Summary of Contents for Ultra chef UD405RSB

  • Page 1 APPLY SERIAL NUMBER LABEL FROM CARTON Serial No. XXXXXX000000 MODEL NO. UD405RSB WARNING DANGER Do not try to light this appliance without reading the “LIGHTING” instructions section of IF YOU SMELL GAS: this manual.
  • Page 2: Conditions And Limitations

    This warranty defines the obligation and liability of Napoleon Appliance Corporation with respect to the ULTRA CHEF® gas grill and any other warranties expressed or implied with respect to this product, its components or accessories are excluded.
  • Page 3: Safe Operating Practices

    WARNING! Failure to follow these instructions could result in property damage, personal injury or death. Read and follow all warnings and instructions in this manual prior to operating grill. Safe Operating Practices • This gas grill must be assembled exactly according to the instructions in the manual. If the grill was store assembled, you must review the assembly instructions to confirm correct assembly and perform the required leak tests before operating the grill.
  • Page 4: General Information

    General Information This Gas Barbecue Is Certified Under Canadian And American National Standards, CAN/CGA-1.6b-2002 and ANSI Z21.58b-2002 respectively for Outdoor Gas Grills and should be installed to conform with local codes. In absence of local codes, install to the current CAN/CSA-B149.1 Propane Installation Code in Canada or to the National Fuel Gas Code, ANSIZ223.1/NFPA 54 in the United States.
  • Page 5: Leak Testing Instructions

    The gas supply pipe must be sufficiently sized to supply the BTU/h specified on the rating plate, based on the length of the piping run. The quick disconnect must not be installed in an upward direction and a readily accessible manual shut-off valve must be installed upstream of, and as close to, the quick disconnect as is feasible.
  • Page 6: Lighting Instructions

    Lighting Instructions Rear Burner Lighting Hole Side Burner Igniter Left Burner Centre Burner Right Burner Off Position WARNING! Open lid WARNING! Ensure all burner controls are in the off position. Slowly turn on the gas supply valve. Main Tube Burner Rear Burner Lighting Main Infrared Burner Side Burner Lighting...
  • Page 7: Cooking Instructions

    Cooking Instructions Initial Lighting: When lit for the first time, the gas grill emits a slight odor. This is a normal temporary condition caused by the “burn-in” of internal paints and lubricants used in the manufacturing process and does not occur again.
  • Page 8: Cleaning Instructions

    To clean the panel, use only warm soapy water or Continental brand stainless steel cleaner available from your Ultra Chef dealer. Never apply abrasive cleaners on any stainless surfaces, especially the printed portion of the control panel or the printing will gradually rub off.
  • Page 9: Maintenance Instructions

    Cleaning The Outer Grill Surface: Do not use abrasive cleaners or steel wool on any painted, porcelain or stainless steel parts of your Ultra Chef Grill. Doing so will scratch the finish. Exterior grill surfaces should be cleaned with warm soapy water while the metal is still warm to the touch. To clean stainless surfaces, use a stainless steel or a non-abrasive cleaner.
  • Page 10 WARNING! Hose: Check for abrasions, melting, cuts, and cracks in the hose. If any of these conditions exist, do not use the gas grill. Have the part replaced by your Ultra Chef Gas Grill dealer or qualified gas installer. Aluminum Castings: Clean castings periodically with warm soapy water. Aluminum will not rust, but high temperatures and weathering can cause oxidation to occur on aluminum surfaces.
  • Page 11: Troubleshooting

    Troubleshooting Problem Possible Causes Solution Low heat / Low flame when valve For propane - improper lighting Ensure lighting procedure is followed carefully. All gas grill turned to high. procedure. valves must be in the off position when the tank valve is turned on.
  • Page 12 Cracked ceramic tile. Allow burner to cool and inspect very closely for cracks. If any cracks are found, contact your authorized Ultra Chef dealer to order a replacement burner assembly. Leaking gasket surrounding the Contact your authorized Ultra Chef dealer for instructions on ceramic tile, or a weld failure in ordering a replacement burner assembly.
  • Page 13: Ordering Replacement Parts

    KEEP YOUR RECEIPT AS PROOF OF PURCHASE TO VALIDATE YOUR WARRANTY. Ordering Replacement Parts Warranty Information MODEL: DATE OF PURCHASE: SERIAL NUMBER: (Record information here for easy reference) Before contacting the Customer Care Department, check the NAC Website for more extensive cleaning, maintenance, troubleshooting and parts replacement instructions at www.
  • Page 14: Getting Started

    CAUTION! During unpacking and assembly we recommended you wear work gloves and safety glasses for your protection. Although we make every effort to make the assembly process as problem free and safe as possible, it is characteristic of fabricated steel parts that the edges and corners might be sharp and could cause cuts if handled incorrectly.
  • Page 15 4 x N570-0026 (#14 x 1/2”) 3/8”(10mm) Propane Only Propane Seulement www.ultrachefgrills.com...
  • Page 16 4 x N570-0026 (#14 x 1/2”) 3/8”(10mm) 2 x N570-0026 (#14 x 1/2”) If necessary the rear panel can be tapped down with a rubber mallet. Si nécessaire, le panneau d’arrière peut être enfoncé avec un maillet en caoutchouc. www.ultrachefgrills.com...
  • Page 17 1 x N485-0009 If necessary the magnet bracket can be tapped down with a rubber mallet. Si nécessaire, le support à aiment peut être enfoncé avec un maillet en caoutchouc. 4 x N570-0026 (#14 x 1/2”) 3/8”(10mm) Two people are required for this step.
  • Page 18 2 x N570-0026 (#14 x 1/2”) 3/8”(10mm) Propane Only Propane Seulement www.ultrachefgrills.com...
  • Page 19 5 x N570-0076 (#8 X1/2”) 2 x N570-0026 (#14 x 1/2”) Optional locking screw. Vis de verrouillage optionnelle. Twist tab to lock in place. Tournez la patte pour verrouiller. 2 x N570-0029 (1/4-20 x 3/8”) 2 x N450-0006 (1/4-20) www.ultrachefgrills.com...
  • Page 20 2 x N570-0026 (#14 x 1/2”) 3/8”(10mm) Side Burners must be locked in place Les brûleurs latéraux doivent être bloqués en place. 2 x N450-0005 (10-24) 3/8”(10mm) www.ultrachefgrills.com...
  • Page 21 2 x N305-0041 2 x N305-0065 1 x N520-0011K www.ultrachefgrills.com...
  • Page 22 1 x N160-0010 1 x N185-0001 www.ultrachefgrills.com...
  • Page 23 Propane Only – Proper Hose Connection Propane Seulement - Branchement Adéquat Du Boyau 2 x N430-0002 WARNING! Ensure the hose does not contact any high temperature surfaces, or it may melt and leak causing a fire. AVERTISSEMENT! Assurez-vous que le boyau ne touche à aucune surface à haute température sinon il risque de fondre, de provoquer une fuite et causer un feu.
  • Page 24 Leak Testing Instructions WARNING! A leak test must be performed annually and each time a cylinder is hooked up or if a part of the gas system is replaced. WARNING! Never use an open flame to check for gas leaks. Be certain no sparks or open flames are in the area while you check for leaks.
  • Page 25 Parts List / Liste Des Pièces ITEM PART # DESCRIPTION UD405RSB n135-0027p lid casting / moulage du couvercle n335-0031 lid insert / couvercle n685-0007 temperature gauge / jauge de température n325-0051uc lid handle / poignèe du couvercle n570-0056 lid pivot screw / vis du pivot...
  • Page 26 Parts List / Liste Des Pièces ITEM PART # DESCRIPTION UD405RSB n010-0538p bottom shelf / tablettes infèrieur n105-0002 snap bushing / bague à pression n475-0091 rotisserie mount / support de la rôtissoire n570-0008 #8 x 1/2 screw / #8 x 1/2 vis n530-0008 1-outlet regulator w/quick disconnect / tuyau de régulateur à...
  • Page 27 www.ultrachefgrills.com...
  • Page 28 FAX TO: 705 727 4282 ACCESSORIES & PARTS ORDER FORM PLEASE PRINT CLEARLY CONTACT NAME:______________________________________________________________________ SHIP TO :_____________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ TEL :_________________________________ FAX :______________________________ EMAIL: __________________________________________________________________ VISA OR MASTERCARD # :_______________________________________ EXPIRY DATE: _____________ SIGNATURE:_____________________________________________________________________________ QUANTITY PART NUMBER DESCRIPTION TAXES MAY APPLY SHIPPING EXTRA IF CONFIRMATION IS REQUIRED PLEASE INCLUDE A FAX NUMBER OR EMAIL ADDRESS...
  • Page 29 NOTES www.ultrachefgrills.com...
  • Page 30 NOTES www.ultrachefgrills.com...

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