Ultra chef 485 Manual

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This gas grill must be used only outdoors in a well-ventilated space and must not be used inside a

building, garage, screened-in porch, gazebo or any other enclosed area.

DANGER

IF YOU SMELL GAS:

• Shut off gas to the appliance.

• Extinguish any open flame.

• Open lid.

• If odor continues, keep away from the

appliance and immediately call your gas

supplier or fire department.

Notice to Installer: Leave these instructions with the grill owner for future reference.

Fax: (705)725-2564 email: wecare@napoleonproducts.com web site: www.ultrachefgrills.com

3194571

214 Bayview Dr., Barrie, Ontario, Canada L4N 4Y8 Phone: (705)726-4278

ULTRA CHEF 485

L485, L485RB, L485SB,

L485SIB, L485RSB, L485RSIB

WARNING

Do not try to light this appliance without

reading the "LIGHTING" instructions section of

this manual.

Do not store or use gasoline or other flammable

liquids or vapors in the vicinity of this or any

other appliance. An L.P. cylinder not connected

for use must not be stored in the vicinity of

this or any other appliance. If the information

in these instructions is not followed exactly, a

fire or explosion may result, causing property

damage, personal injury or death.

NAC

APPLY SERIAL NUMBER LABEL FROM CARTON

Serial No.

XXXXXX000000

MODEL NO.

N415-0220UC SEPT 17/10

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Summary of Contents for Ultra chef 485

Page 1 APPLY SERIAL NUMBER LABEL FROM CARTON Serial No. XXXXXX000000 MODEL NO. ULTRA CHEF 485 L485, L485RB, L485SB, L485SIB, L485RSB, L485RSIB WARNING DANGER Do not try to light this appliance without reading the “LIGHTING”...
Page 2 This warranty defines the obligation and liability of Napoleon Appliance Corporation with respect to the ULTRA CHEF® gas grill and any other warranties expressed or implied with respect to this product, its components or accessories are excluded.
Page 3 WARNING! Failure to follow these instructions could result in property damage, personal injury or death. Read and follow all warnings and instructions in this manual prior to operating grill. Safe Operating Practices • This gas grill must be assembled exactly according to the instructions in the manual. If the grill was store assembled, you must review the assembly instructions to confirm correct assembly and perform the required leak tests before operating the grill.
Page 4 Electrical Precautions WARNING! Failure to follow these instructions could result in property damage, personal injury or death. • To protect against electric shock, do not immerse cord or plugs in water or other liquid. • Unplug from the outlet when not in use and before cleaning. Allow to cool before putting on or taking off parts.
Page 5 Propane Cylinder Installation Cylinder Connection: Ensure that the gas regulator hose is kink free. Remove the cap or plug from the cylinder fuel valve. Insert the black QCC1 regulator nipple onto the QCC1 fuel valve. Hand tighten clockwise. Do not use tools.
Page 6 Leak Testing Instructions WARNING! A leak test must be performed annually and each time a cylinder is hooked up or if a part of the gas system is replaced. WARNING! Never use an open flame to check for gas leaks. Be certain no sparks or open flames are in the area while you check for leaks.
Page 7 Lighting Instructions Side Burner Lights Left Burner Centre Burner Right Burner Side Burner Igniter Rear Burner Off Position WARNING! Open lid WARNING! Ensure all burner controls are in the off position. Turn on the gas supply valve. Main Tube Burner Rear Burner Lighting Side Burner Lighting Lighting...
Page 8 Operating The Grill Initial Lighting: When lit for the first time, the gas grill emits a slight odor. This is a normal temporary condition caused by the “burn-in” of internal paints and lubricants used in the manufacturing process and does not occur again.
Page 9 1. Follow the infrared side burner lighting instructions and operate on high for 5 minutes with the lid opened or until the ceramic burners glow red. 2. Place food on grills and cook according to times listed in the Infrared Grilling Chart. 3.
Page 10 Infrared Grilling Chart Food Control Setting Cooking Time Helpful Suggestions Steak High setting 2 min. each side. 4 min. – Rare When selecting meat for grilling, ask for marbled fat distribution. 1 in. thick High setting 2 min. each side 6 min.
Page 11 Maintenance / Cleaning Instructions We recommend this gas grill be thoroughly inspected and serviced annually by a qualified service person. WARNING! Always wear protective gloves and safety glasses when cleaning your grill. WARNING! To avoid the possibility of burns, maintenance should be done only when the grill is cool. Avoid unprotected contact with hot surfaces.
Page 12 To clean the panel, use only warm soapy water or Continental brand stainless steel cleaner available from your Ultra Chef dealer. Never apply abrasive cleaners on any stainless surfaces, especially the printed portion of the control panel or the printing will gradually rub off.
Page 13 does not entirely eliminate the problem. A nest or web can cause the burner to burn with a soft yellow or orange flame or cause a fire (flashback) at the air shutter beneath the control panel. To clean the inside of the burner, it must be removed from the gas grill: Remove the screw that attaches the burner to the back wall.
Page 14 Problem Possible Causes Solution Burners burn with yellow Possible spider web or other debris, or Thoroughly clean burner by removing. flame, accompanied by improper air shutter adjustment. See general maintenance instructions. the smell of gas. Open air shutter slightly according to combustion air adjustment instructions.
Page 15 KEEP YOUR RECEIPT AS PROOF OF PURCHASE TO VALIDATE YOUR WARRANTY. Ordering Replacement Parts Warranty Information MODEL: DATE OF PURCHASE: SERIAL NUMBER: (Record information here for easy reference) Before contacting the Customer Care Department, check the NAC Website for more extensive cleaning, maintenance, troubleshooting and parts replacement instructions at www.
Page 16 CAUTION! During unpacking and assembly we recommended you wear work gloves and safety glasses for your protection. Although we make every effort to make the assembly process as problem free and safe as possible, it is characteristic of fabricated steel parts that the edges and corners might be sharp and could cause cuts if handled incorrectly.
Page 17 1 X N430-0002 1. Magnet Installation Snap magnet into slot in front of bottom shelf. 16 X N570-0073 (1/4-20 X 3/8”) 16 X N450-0027 (1/4-20) 3/8”(10mm) 7/16”(11mm) 2. Caster/Bracket Installation Attach (4) casters, using (4) ¼ -20 x 3/8” screws and (4) ¼ -20 lock nuts for each caster. Attach brackets under front casters as illustrated.
Page 18 Propane Only 3. Propane Tank Ring Installation Insert propane tank ring into slots in bottom of shelf as shown. Fold tabs over to secure in place. 4 x N570-0080 (#14 x 1/2”) 3/8”(10mm) 4. Left and Right Cart Panel Installation Install end cart panels ensuring slots in panel are to the top, rest panel on bottom shelf and line up holes.
Page 19 6 x N570-0080 (#14 x 1/2”) 6 x N570-0078 (M4 X 8mm) 6 x N450-0032 (M4 LOCK NUTS) 3/8”(10mm) 5. Transformer/Rear Cart Panel Installation Install the transformer and the power bar onto the rear panel as illustrated using (6) M4 x 8mm screws and (6) M4 lock nuts. Route the power cord through the rubber grommet in the rear panel.
Page 20 1 x N570-0080 (#14 x 1/2”) 3/8”(10mm) 6. Tank Inhibitor Bracket / Propane Tank Mount Installation Insert tank inhibitor bracket into slot in rear panel as illustrated. Fasten to bottom panel using (1) #14 x 1/2” screw. Clip top propane tank mount into slots in back panel. Insert one end at a time, gently bending wire. (When not in use tank mount will lay flat against back panel).
Page 21 4 x N570-0080 (#14 x 1/2”) 1 X N430-0002 3/8”(10mm) 7. Front Cabinet Support Installation Fasten top rail assembly to the front of side panels using (4) #14 x 1/2” screws. For ease of installation start all screws before tightening completely. Snap magnet into place as shown. 4 x N570-0080 (#14 x 1/2”) 3/8”(10mm) 8.
Page 22 4 x N570-0091 (1/4-20 X 1/2”) 3/8”(10mm) 9. Grill Head Installation L485RSIB MODELS - Are equipped with internal lights. To avoid assembly difficulties, prior to mounting grill head remove the zip tie holding the wire connectors in place. (Take care when removing the tie not to damage the wires). Ensure the wires drop inside the cart and do not become pinched between the grill head and the cabinet when mounting the grill head.
Page 23 2 x N570-0073 (1/4-20 X 3/8”) 1 x N640-0001 3/8”(10mm) 10. Transformer / Rotisserie Mount Installation (RSIB MODEL) Connect the two wire connectors from the lights to the two wire connectors coming from the transformer. Install rotisserie mount bracket to left side of barbecue as shown using (2) 1/4 – 20 x 3/8” screws. Battery Pack / Rotisserie Mount Installation (RSB MODEL) Install battery pack below vent slots on left hand panel using magnet supplied with battery pack.
Page 24 4 x N570-0080 (#14 x 1/2”) 4 x N735-0007 (1/4”) 3/8”(10mm) 485/485RSB MODEL 11. Assembling Handles to Side Shelf Peel protective coating from side shelf. Attach a handle to the front of each side shelf as shown using (2) #14 X 1/2” screws.
Page 25 4 x N570-0082 (1/4-20 X 5/8”) 4 x N735-0001 (insulated washer) 3/8”(10mm) 12. Side Shelf Installation Insert (4) ¼-20 x 5/8” screws through the washers into the threaded holes in the side of the base; do not tighten all the way. Slide the assembled side shelf over the screw heads and finish tightening.
Page 26 3/8”(10mm) 4 x N570-0082 (1/4-20 X 5/8”) 4 x N735-0001 (insulated washer) 1 x N160-0016 (clip) 13. Side Burner Installation Insert (4) ¼-20 x 5/8” screws through the washers into the threaded holes in the side of the base; do not tighten all the way.
Page 27 4 x N570-0080 (#14 x 1/2”) 2 x N105-0011 (door bushing) 3/8”(10mm) 14. Cabinet Door Installation Install door handle onto front of door using (2) #14 x 1/2” screws per door. Insert pivot rod through hole on inside top of door. Holding door in one hand, direct pivot rod into hole in underside of front cabinet support.
Page 28 15. Sear Plate Installation Insert sear plates into base, position one over each tube burner with slots down to allow drippings to travel through. 16. Grids and Warming Rack Installation Position grids and warming rack into base as shown. Rest warming rack on brackets inside hood and grids on front and back lip of base.
Page 29 17. Grease Tray and Holder Installation Clip the wire grease tray holder into the two holes located in the center of the back panel. Place the aluminum grease tray into the grease tray holder. disposable grease tray 18. Drip Pan Installation Slide drip pan into rear of base as shown.
Page 30 Rotisserie Kit Assembly Instruction (rotisserie kit is optional) Assemble rotisserie kit components as shown. Ensure stop bushing is tightened on the inside of hood casting. www.ultrachefgrills.com...
Page 31 Providing Power To Your Grill (485RSIB MODEL ONLY) CAUTION! To ensure protection against electric shock, use only a Ground Fault Interrupter (GFI) protected circuit with this outdoor gas cooking appliance. To provide power to your grill, plug a grounded electrical cord into the electrical box installed in the rear panel of your grill as shown.
Page 32 1 x N640-0001 Propane Only – Proper Hose Connection Ensure the regulator drops into the small opening, between the tank heat shield and the right side of the cabinet. Clip hose to side panel using hose retainer clip supplied. Propane Only – Improper Hose Connection WARNING –...
Page 33 3/4”(19mm) 1 x N640-0001 Natural Gas Only – Proper Hose Connection WARNING! The installation must be performed by a licensed gas fitter, and all connections must be leak tested before operating the grill. Do not use pipe dope or teflon tape on this connection. Clip hose to side panel using hose retainer clip supplied.
Page 34 Natural Gas Only – Improper Hose Connection WARNING – FIRE HAZARD WARNING! Do not route hose underneath drip pan. WARNING! Do not route hose over top of rear panel. WARNING! Ensure the hose does not contact any high temperature surfaces, or it may melt and leak causing a fire.
Page 35 Leak Testing Instructions WARNING! A leak test must be performed annually and each time a cylinder is hooked up or if a part of the gas system is replaced. WARNING! Never use an open flame to check for gas leaks. Be certain no sparks or open flames are in the area while you check for leaks.
Page 36 485 Parts List Item Part # Description N135-0030G lid side casting left N135-0031G lid side casting right N335-0061K black lid insert N335-0060 stainless steel lid insert N585-0066 lid heat shield - stainless steel only N510-0010 black silicone lid bumper N685-0007...
Page 37 485 Parts List Item Part # Description N325-0062 side shelf handle N475-0265 control panel N655-0124S front cabinet support N475-0183S left/right side panel cabinet enclosure N160-0014 grease tray holder N185-0001 grease tray foil N710-0062 grease tray aluminium N475-0271S rear cart panel...
Page 38 485 PARTS DIAGRAM www.ultrachefgrills.com...
Page 39 485RSB Parts List Item Part # Description 485RSB N135-0030G lid side casting left N135-0031G lid side casting right N335-0061K black lid insert N335-0060 stainless steel lid insert N585-0066 lid heat shield - stainless steel only N510-0010 black silicone lid bumper N685-0007 temperature gauge N010-0652...
Page 40 485RSB Parts List Item Part # Description 485RSB N325-0062 side shelf handle N475-0266 control panel N655-0124S front cabinet support N475-0183S left/right side panel cabinet enclosure N160-0014 grease tray holder N185-0001 grease tray foil N710-0062 grease tray aluminium N475-0271S rear cart panel N160-0015 propane tank clip N080-0254S...
Page 41 485RSB Parts List Item Part # Description 485RSB N455-0063 side burner orifice 1.45 mm N725-0040 side burner valve N725-0041 side burner valve N160-0016 side burner hose/orifice retainer clip N570-0091 1/4-20 x 1/2" screw -sharp N190-0001 battery pack W043-0002 battery "AA' N750-0020B wiring harness led N010-0660P...
Page 42 485RSB PARTS DIAGRAM www.ultrachefgrills.com...
Page 43 485RSIB Parts List Item Part # Description 485RSIB N135-0030G lid side casting left N135-0031G lid side casting right N335-0061K black lid insert N335-0060 stainless steel lid insert N585-0066 lid heat shield - stainless steel only N510-0010 black silicone lid bumper N685-0007 temperature gauge N010-0652...
Page 44 485RSIB Parts List Item Part # Description 485RSIB N475-0283 control panel N655-0124S front cabinet support N475-0183S left/right side panel cabinet enclosure N160-0014 grease tray holder N185-0001 grease tray foil N710-0062 grease tray aluminium N475-0271S rear cart panel N160-0015 propane tank clip N080-0254S propane tank inhibitor bracket N555-0036...
Page 45 485RSIB Parts List Item Part # Description 485RSIB N455-0062 side burner orifice #60 N455-0063 side burner orifice 1.45 mm N725-0040 side burner valve N725-0041 side burner valve N160-0016 side burner hose/orifice retainer clip N707-0003 transformer lights N175-0002 electrical connector N460-0002 receptacle N750-0024 wiring harness transformer...
Page 46 485RSIB PARTS DIAGRAM www.ultrachefgrills.com...
Page 47 ELECTRICAL CIRCUIT DIAGRAM (FOR MODELS WITH INTERNAL LIGHTS ONLY) www.ultrachefgrills.com...
Page 48 FAX TO: 705 727 4282 ACCESSORIES & PARTS ORDER FORM PLEASE PRINT CLEARLY CONTACT NAME:______________________________________________________________________ SHIP TO :_____________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ TEL :_________________________________ FAX :______________________________ EMAIL: __________________________________________________________________ VISA OR MASTERCARD # :_______________________________________ EXPIRY DATE: _____________ SIGNATURE:_____________________________________________________________________________ QUANTITY PART NUMBER DESCRIPTION TAXES MAY APPLY SHIPPING EXTRA IF CONFIRMATION IS REQUIRED PLEASE INCLUDE A FAX NUMBER OR EMAIL ADDRESS...

This manual is also suitable for:

L485 L485rb L485sb L485sib L485rsb L485rsibseries