Hoshizaki C-100BAF Instruction Manual

Hoshizaki C-100BAF Instruction Manual

Self-contained cubelet
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Hoshizaki
Hoshizaki America, Inc.
"A Superior Degree
of Reliability"
www.hoshizaki.com
Self-Contained Cubelet
Models
C-100BAF
C-100BAF-DS
C-100BAF-AD
C-100BAF-ADDS
INSTRUCTION MANUAL
Issued: 5-26-2010
Revised: 8-11-2011

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Summary of Contents for Hoshizaki C-100BAF

  • Page 1 Hoshizaki America, Inc. “A Superior Degree of Reliability” www.hoshizaki.com Self-Contained Cubelet Models C-100BAF C-100BAF-DS C-100BAF-AD C-100BAF-ADDS INSTRUCTION MANUAL Issued: 5-26-2010 Revised: 8-11-2011...
  • Page 2 Should the reader have any questions or concerns which have not been satisfactorily addressed, please call, send an e-mail message, or write to the Hoshizaki Technical Support Department for assistance. Phone: 1-800-233-1940; (770) 487-2331 Fax: 1-800-843-1056;...
  • Page 3: Table Of Contents

    B. Location ... 12 1. General ... 12 2. Built-In Installation Site ... 13 C. Door ... 14 1. C-100BAF, C-100BAF-AD ... 14 a) Door Reversal ... 14 2. C-100BAF-DS, C-100BAF-ADDS ... 16 a) Overlay Panel Fabrication and Attachment ... 16 D.
  • Page 4: Important Safety Information

    Important Safety Information Throughout this manual, notices appear to bring your attention to situations which could result in death, serious injury, damage to the unit, or damage to property. WARNING Indicates a hazardous situation which could result in death or serious injury.
  • Page 5 • This appliance is not intended for use by persons (including children) with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
  • Page 6: Specifications

    I. Specifications A. Construction Top Panel Ice Discharge Opening Scoop Holder Slope Front Panel Power Switch Power Cord Louver Bin Control Thermostat Bulb Magnet Catch Door...
  • Page 7: Electrical Data

    DESIGN PRESSURE REFRIGERANT MOTOR-COMPRESSOR THERMALLY PROTECTED For certification marks, see the nameplate Note: Only the "MODEL NUMBER" is replaced for C-100BAF-DS, C-100BAF-AD, and C-100BAF-ADDS. See the nameplate for electrical and refrigeration specifications. The nameplate is located inside the storage bin.
  • Page 8: Dimensions/Connections

    C. Dimensions/Connections 1. C-100BAF...
  • Page 9: C-100Baf-Ds

    2. C-100BAF-DS...
  • Page 10: C-100Baf-Ad

    3. C-100BAF-AD...
  • Page 11: C-100Baf-Adds

    4. C-100BAF-ADDS...
  • Page 12: Installation Instructions

    II. Installation Instructions • This icemaker must be installed in accordance with applicable national, state, and local codes and regulations. • CHOKING HAZARD: Ensure all components, fasteners, and thumbscrews are securely in place after installation. Make sure that none have fallen into the storage bin.
  • Page 13: Built-In Installation Site

    • Do not let the weight of the counter rest on the icemaker. • Do not install the icemaker in a corner where the door will interfere with other equipment or where the icemaker cannot be pulled out for service. Model C-100BAF 34" (864 mm) minimum C-100BAF-DS C-100BAF-AD 32"...
  • Page 14: Door

    C. Door 1. C-100BAF, C-100BAF-AD a) Door Reversal If you would like to reverse the door swing, follow the steps below. Otherwise, skip to section "II.D. Setup." 1) While maintaining a hold on the door, remove the hinge stop pin from hinge (B). Pull out the bottom of the door slightly and gently remove the door from hinge (A).
  • Page 15 4) Remove hinge (B) from the right side of the unit and the 2 filler screws from the left side. Attach the 2 filler screws to the right side and attach hinge (B) to the left side. See Fig. 4. 5) Rotate the top panel 180°...
  • Page 16: C-100Baf-Ds, C-100Baf-Adds

    2. C-100BAF-DS, C-100BAF-ADDS a) Overlay Panel Fabrication and Attachment The overlay panel must be crafted by a professional cabinet maker to ensure quality results. (1) Parts Ensure that all parts required for the overlay panel assembly are contained in the accessories bag.
  • Page 17 (2) Overlay Panel Specification Use the specification that applies to your icemaker (C-100BAF-DS or C-100BAF-ADDS) and the directions that follow to prepare your overlay panel. (a) C-100BAF-DS C-100BAF-DS Overlay Panel Specification Overlay Panel Height Overlay Panel Width Overlay Panel Thickness Overlay Panel and Door Weight (total) 29 17/32"...
  • Page 18 (b) C-100BAF-ADDS C-100BAF-ADDS Overlay Panel Specification Overlay Panel Height Overlay Panel Width Overlay Panel Thickness Overlay Panel and Door Weight (total) 27 9/16" (700 mm) 14 13/16" (376 mm) 5/8" (16 mm) minimum; 3/4" (19 mm) maximum 20 lb. (9 kg) maximum...
  • Page 19 Otherwise, the overlay panel cannot be properly fastened to the door. 4) Mount the door handle hardware. Hoshizaki recommends that the door handle hardware be mounted on the edge opposite of the door hinge side (optional hinge reversal is covered in step 6).
  • Page 20 6) If you would like to reverse the door hinges, do the following: a) Contact your local distributor to purchase Hoshizaki Kit HS-0229. The kit contains "hinge (A)-left." b) Remove the 2 screws securing the top panel, then lift it off. See Fig. 11.
  • Page 21 7) Remove the bushings from hinge (C1) and hinge (C2) (the hinges attached to the door). See Fig. 16. 8) Remove the gasket from the door. See Fig. 17. Hinge Fig. 16 9) Temporarily fasten the overlay panel to the door using 2 of the M4×25 pan head screws provided.
  • Page 22 (4) Attachment of Overlay Panel to Door 1) Fasten the sheet metal bracket to the overlay panel using the two M4×8 truss head screws provided. Snug the screws, but do not tighten. See Fig. 20. 2) Temporarily fasten the overlay panel to the door using 2 of the M4×25 pan head screws provided.
  • Page 23 7) Tighten the four M4×25 pan head screws installed in step 5. See Fig. 26. 8) Replace the door gasket in its proper orientation. Reinsert the bushings into hinge (C1) and hinge (C2) (the hinges attached to the door). See Fig. 27. Tighten the screws.
  • Page 24: Setup

    D. Setup 1) Position the icemaker in the selected permanent location. 2) Level the icemaker from side-to-side and front-to-rear by adjusting the feet. E. Electrical Connection • Electrical connection must meet national, state, and local electrical code requirements. Failure to meet these code requirements could result in death, electric shock, serious injury, fire, or severe damage to equipment.
  • Page 25: Water Supply And Drain Connections

    • In areas where water damage is a concern, install in a contained area with a floor drain. • Water line installation to the icemaker is not warranted by Hoshizaki. • Water-hammer issues must be resolved by a qualified plumber before installing the icemaker.
  • Page 26: Final Checklist

    • A water supply line shut-off valve and drain valve must be installed. A minimum of 1/4" nominal ID copper water tubing or equivalent is required for the water supply line. Be sure there is sufficient extra water supply line for the unit to be pulled out for service. •...
  • Page 27: Operating Instructions

    • This icemaker must be maintained in accordance with the instruction manual and labels provided with the icemaker. Consult with your local Hoshizaki Certified Service Representative about maintenance service. • This icemaker must be cleaned and sanitized at least twice a year. More frequent cleaning and sanitizing may be required in some water conditions.
  • Page 28 • Protect the floor when moving the icemaker to prevent damage to the floor. • If using the optional drain pump (HS-0248), test its operation every time the icemaker is cleaned and sanitized. See "IV.E. Optional Drain Pump" for details. If the optional drain pump is not operating properly, water could back up and overflow, leading to costly water damage.
  • Page 29: Startup

    B. Startup All parts are factory-adjusted. Improper adjustments may adversely affect safety, performance, component life, and warranty coverage. • If the icemaker is turned off, wait for at least 3 minutes before restarting the icemaker to prevent damage to the compressor. •...
  • Page 30: Maintenance

    IV. Maintenance This icemaker must be maintained in accordance with the instruction manual and labels provided with the icemaker. Consult with your local Hoshizaki Certified Service Representative about maintenance service. • Only qualified service technicians should service this icemaker. • Failure to install, operate, and maintain the equipment in accordance with this manual will adversely affect safety, performance, component life, and warranty coverage.
  • Page 31: Maintenance Schedule

    A. Maintenance Schedule The maintenance schedule below is a guideline. More frequent maintenance may be required depending on water quality, the icemaker's environment, and local sanitation regulations. Frequency Area Weekly Scoop Monthly External Water Filters Icemaker Exterior Every 3 Storage Bin Drain Months Every 6 Icemaker and...
  • Page 32: Cleaning And Sanitizing Instructions

    1. Cleaning Solution Dilute 1.6 fl. oz. (47 ml or 3.2 tbs) of Hoshizaki "Scale Away" with 1 qt (1 l) of warm water. This is a minimum amount. Make more solution if necessary. IMPORTANT! For safety and maximum effectiveness, use the solution immediately after dilution.
  • Page 33 5) Remove all ice from the storage bin. 6) Remove the slope from the storage bin by carefully bending it in the center and releasing it from the 2 slope shafts. 7) Remove the scoop. Remove the 2 thumbscrews securing the scoop holder, then remove 8) Remove the screws securing the upper rear panel, then remove it.
  • Page 34 3. Sanitizing Solution Dilute 1.25 fl. oz. (37 ml or 2.5 tbs) of a 5.25% sodium hypochlorite solution (chlorine bleach) with 2.5 gallons (9.5 l) of warm water. This is a minimum amount. Make more solution if necessary. Using a chlorine test strip or other method, confirm that you have a concentration of about 200 ppm.
  • Page 35: Storage Bin Drain

    12) Open the water supply line shut-off valve. 13) Plug the unit back in. Move the power switch to the "ON" position and allow the icemaker to run. Check for leaks. 14) After 30 minutes, move the power switch to the "OFF" position. Unplug the unit. 15) Pour warm water into the storage bin to melt all of the ice, then clean the storage bin liner, door liner, and door gasket with a neutral cleaner.
  • Page 36: Condenser

    D. Condenser Check the condenser once a year, and clean if required by following the steps below. More frequent cleaning may be required depending on location. • Move the power switch to the "OFF" position and unplug the unit from the electrical outlet before cleaning the condenser.
  • Page 37 2) Remove all ice from the storage bin. 3) Plug the unit back in. 4) Slowly pour 16 to 24 oz. (500 to 750 ml) of water over the storage bin drain hole in the storage bin. 5) If water pumps out properly and the drain pump then de-energizes, proceed to step 6. If water does not pump out properly and/or the drain pump does not de-energize, follow the steps below to prime the drain pump.
  • Page 38: Preparing The Icemaker For Periods Of Non-Use

    V. Preparing the Icemaker for Periods of Non-Use During extended periods of non-use, extended absences, or in sub-freezing temperatures, follow the instructions below. When the icemaker is not used for two or three days under normal conditions, it is sufficient to move the power switch to the "OFF" position.
  • Page 39: Disposal

    VI. Disposal This unit contains refrigerant and must be disposed of in accordance with applicable national, state, and local codes and regulations. Refrigerant must be recovered by properly certified service personnel.
  • Page 40 HOSHIZAKI AMERICA, INC. 618 Hwy. 74 S., Peachtree City, GA 30269 USA TEL (770) 487-2331 FAX (770) 487-3360 www.hoshizaki.com 91A2UC10F...

This manual is also suitable for:

C-100baf-dsC-100baf-adC-100baf-adds

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