Honda EB6500 Owner's Manual
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Honda EB6500 Owner's Manual

Honda EB6500 Owner's Manual

Honda generator owner's manual
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  • Page 3 Thank you for purchasing a Honda generator. This manual describes Generator: EB6500 All information in this publication is based on the latest product information available at the time of printing. Honda Motor Co., Ltd. reserves the right to make changes at any time...

  • Page 4: Table Of Contents

    CONTENTS 1 . SAFETY INFORMATION..2. COMPONENT IDENTIFICATION ..6 3. PRE-OPERATION CHECK..8 4. STARTING THE ENGINE ... 5. GENERATOR USE ... 6. STOPPING THE ENGINE ... 0 High altitude operation ... 7. MAINTENANCE ... 8. TRANSPORTING/STORAGE 9.

  • Page 5: Safety Information

    SAFETY INFORMATION For your safety and the safety of others, precautions: Operator Responsibility Know how to stop the generator quickly in case of emergency. tand the use all generator controls, output receptacls, and connections. Be sure that anyone who operates struction.
  • Page 6 WARNING LABEL LOCATION Read these labels before operating the generator. Your Honda generator safety information. Anyone understand this information The labels should be considered label comes off or becomes hard to read, contact generator dealer for replacements. [N~NG ATTENTION kE PAS UTlLlSER DANS UN ENDdOlT PERME A CAUSE ATENClON NO LO USE EN LUGARES CERRADOS comes with several...

  • Page 8: Component Identification

    2.COMPONENT IDENTIFICATION ENGINE SWITCH AIR CLEANER FUEL VALVE GFCI RECEPTACLE ---I---- VOLTAGE SELECTOR OIL ALERT SWITCH LAMP HANGER 1 ENGINE OIL DRAIN PLUG ENGINE SERIAL NUMBER RECOIL STARTER GRIP AC CIRCUIT I)REAKER RECEPTACLES GROUND TERMINAL WHEEL ENGINE OIL FILLER CAP AUTO-THROTTLE SWITCH...
  • Page 9 GUARD PLATE BATTERY TRAY * Record the engine and frame serial numbers for your future Refer to these serial numbers when ordering parts, and when making technical or warranty Frame serial number: Engine serial number: FUEL FILLER CAP inquiries (see page 46) OCCUPANTS (GFCI) TEST RECORD...

  • Page 10: Pre-Operation Check

    3.PRE-OPERATION CHECK Engine oil j-liEiq Engine oil is a major factor life. Non-detergent and 2-stroke Check the generator Use Honda 4-stroke oil, or an equivalent high detergent, premium quality motor oil certified meet automobile manufacturer’s for Service Classification Motor oils classified SG, SF/CC, CD will show this designation on the container.
  • Page 11 Fuel Remove the filler cap and check the fuel level. Refill the tank if the fuel level is low. Do not fill above the shoulder of fuel strainer. Your engine is designed to use any gasoline that number (R +MV2 of 86 or higher, or that has a research octane number of 91 or higher.
  • Page 12 Gasoline extremely conditions. Refuel in a well-ventilated or allow flames or sparks where gasoline is stored. Do not overfill the fuel tank (there should be no fuel in the filler neck). After refueling, make sure the tank cap is closed properly and securely. Be careful not to spill fuel when refueling.
  • Page 13 Air cleaner Check the air cleaner elements condition. Clean or replace the element if necessary (page 30). f-iieiq Never run the engine result. AIR CLEANER ELEMENT to be sure they are clean and in’good without the air cleaner. Rapid engine wear will...

  • Page 14: Starting The Engine

    4.STARTlNG THE ENGINE 1 .Make sure that the AC circuit breaker is in the OFF position. generator may be hard to start if a load is connected. AC ClRCiJlT BREAKER 2. Turn the fuel valve to the ON position. FUEL VALVE...
  • Page 15 3. Pull the choke rod out to the CLOSED position. NOTE: Do not use the choke if the engine is warm or if the air temperature is high. CHOKE ROD 4. Make sure the auto-throttle switch is OFF, or more time will be required for warm up.
  • Page 16 5. Start the engine 0 With recoil starter: Turn the engine switch to the ON position ENGINE SWITCH Pull the starter grip lightly until resistance is felt, then pull briskly. riiEiq Do not allow the starter gently to prevent damage to the starter grip to snap back against or housing.
  • Page 17 0 With electric starter Turn the engine switch to the START position and hold it there for 5 seconds or until the engine starts. e Operating the starter motor. If the engine seconds before operating If the speed of the starter indication that the battery ENGINE SWITCH...
  • Page 18 7. Push the choke rod to the OPEN position as the engine warms up. CHOKE RO 8. If you wish to use the auto-throttle system, turn the auto-throttle switch to the AUTO position after the engine has warmed up for 2 or 3 minutes. AUTO-THROTTLE SWITCH...

  • Page 19: Generator Use

    prevent electrical appliances are in good working generator. Connections for standby be made by a qualified laws and electrical codes. current from generator backfeed may electrocute contact the lines during restored, generator building’s electrical system. Limit operation requiring never exceed the maximum Maximum power is: For continuous...
  • Page 20 Auto-throttle system With the switch in the AUTO reduced to an idle when all loads are turned appliances are turned speed. At OFF, the auto-throttle NOTE: AUTO is recommended applied. The auto-throttle system will not respond to electrical loads of less than 1 ampere.
  • Page 21 Oil alert system The Oil Alert system is designed to prevent insufficient amount of oil in the crankcase. crankcase can fall below a safe limit, the Oil Alert system will automatically stop the engine (the engine switch will remain in the ON position). If the Oil Alert system stops the engine, the Oil Alert lamp will flash when you operate the starter, engine oil (p.
  • Page 22 Circuit Breaker The circuit breaker protects 120/24OV receptacle. The circuit breaker will automatically the circuit is overloaded or the appliance plugged into the circuit is faulty. If the circuit breaker is switched is working properly and that it does not exceed the rated load capacity of the circuit before switching Circuit Protector...
  • Page 23 Groung Fault Circuit Interrupter Using the generator in rain, snow or near water electric shock. Keep the generator This receptacle is protected by a Ground Fault Circuit interrupter protection against electrical shock. To test, depress the “TEST” TEST BUTTON To restore power, depress the “RESET” button RESET BUTTON Perform this test monthly to ensure proper operation tacle.
  • Page 24 INSPECTION Before each use: If the generator is stored outdoors, unprotected GFCI receptacle before each use as described in the monthly inspection. Monthly:Under normal monthly. Record your test on the GFCI test card provided on the fuel tank. 1. Unplug all appliance’s from the GFCI receptacles. 2.
  • Page 25 6. Press the RESET BUTTON 7. When the RESET BUTTON extends during operation: Unplug all appliance’s from the GFCI protected receptacle. Press the RESET BUTTON: IF THE GFCI CAN NOT BE RESET: IF THE GFCI RESETS PROPERLY: -The RESET BUTOON flush with the test button.
  • Page 26 AC operation 1. Start the engine. 2. Turn the voltage selector switch to either position as required. NOTE: With the voltage selector use the 120V and 240V receptacles the 240V receptacle, but you require more power from the 12OV twistlock receptacle, then turn the switch to the “12OV”...

  • Page 27: Stopping The Engine

    6. STOPPIN THE ENGINE NOTE: To stop the engine in an emergency, turn the engine switch to the OFF position. In normal use: 1. Turn the AC circuit breaker to the OFF position. AC CIRCUIT BREAKER 2. Move the engine switch to the OFF position. ENGINE SWITC...

  • Page 28: High Altitude Operation

    3.Turn the fuel valve to the OFF position. High altitude operation high altitude, excessively rich. Performance increase. High altitude performance main fuel jet in the carburetor operate the engine at altitudes higher than 6,000 feet above sea level, have an authorized Honda generator dealer perform this carburetor Even with suitable carburetor...

  • Page 29: Maintenance

    Periodic maintenance and adjustment is necessary to keep the generator in good operating condition. the table on the next page. Shut off the engine must be run, make sure the area is well ventilated. poisonous carbon monoxide. Use only genuine HONDA repair.
  • Page 30 Maintenance schedule Performed at every indicated month or operating hour interval, whichever NOTE: (1): Service more frequently when used in dusty areas. (2): This service should be performed by an authorized Honda generator dealer unless the owner has the proper tools and is mechanically proficient. See the Honda Shop Manual.
  • Page 31 Engine oil change Drain the oil while the engine is warm to assure rapid and complete draining. 1. Remove the drain plug and filler cap, and drain the oil. 2. Retighten the plug securely. 3. Refill with the recommended oil (see page 8 1 ,and check the level. 1 .I !J (I .2 US qt , 1 .O Imp qt) Oil capacity: CAUTION:...
  • Page 32 Air cleaner service A dirty air cleaner will restrict carburetor malfunction, more frequently when operating the generator in extremely Using gasoline or flammable a fire or explosion. Use only soapy water or nonflammable Never run the generator result. 1. Unsnap the air cleaner cover clips, remove the air cleaner cover, and remove the element.
  • Page 33 2. Wash the element in a solution of household detergent and warm water, then rinse thoroughly, lvent. Allow the element to dry thoroughly. 3. Soak the element in clean engine oil and squeeze out the excess oil. The engine will smoke during inital start-up element.
  • Page 34 Sediment cup cleaning The sediment cup prevents from entering the carburetor. the sediment cup should be cleaned. .Turn the fuel valve to the OFF position. Remove the sediment cup. 2. Clean the cup thoroughly. 3. Check to be sure the O-ring is in place, and reinstall the sediment cup. After installing the sediment...
  • Page 35 Spark plug service Recommended spark plugs: To ensure proper engine operation, gapped and free of deposits. If the engine has been runnig, the muffler to touch the muffler. 1. Remove the spark plug cap. 2. Clean any dirt from around the spark plug base. 3.
  • Page 36 6.Check that the spark plug washer is in good condition, spark plug in by hand to prevent cross-threading. 7.After each spark plug is seated, tighten compress the washer. NOTE: If installing a new spark plug, tighten compress the washer. If reinstalling turn after the spark plug seats to compress the washer.
  • Page 37 Spark arrester maintenance If the generator has been running, cool before proceeding. Thespark arrester must efficiency. Clean the spark arrester as follows: 1. Loosen the screw by the exhaust spark arrester. 2. Use a brush to remove carbon deposits from the spark arrester screen. Inspect the screen for breaks or tears and replace it if necessary.

  • Page 38: Transporting/Storage

    8.TRANSPORTINGISTORAGE When transporting the generator, valve OFF and keep the vapor or spilled fuel may ignite. Before storing the unit for an extended period: 1. Be sure the storage area is free of excessive 2. Drain the fuel- a. With the fuel valve OFF, remove and empty the sediment cup. b.Turn the fuel valve ON, and drain the gasoline in the fuel tank into a suitable container.
  • Page 39 d.Drain the carburetor into a suitable container. Gasoline extremely conditions.Do not smoke or allow flames or sparks in the area 3.Change the engine oil. 4.Remove the spark plug, and pour about a tablespoon into the cylinder. Crank the engine several revolutions oil, then reinstall the spark plug.

  • Page 40: Troubleshooting

    9.TROUBLESHOOTING A.When the engine will not start: .I. Is the engine switch on? 2. Does the oil alert lamp flash when the starter is pulled? 3. Is there enough fuel? 4. Is the battery full charged when starter motor does not start? 5.
  • Page 41 Is gasoline reaching the carburetor? To check, place a suitable container under the drain tube, turn the fuel valve on and loosen the drain screw. Fuel should flow out freely. If OK, try to start the engine according to the instructions. If any fuel is spilled, make sure the area around the spark plug and the generator is dry before starting the engine.

  • Page 42: Wiring Diagram

    IO. WIRING DIAGRAM...

  • Page 43: 1. Specifications

    Dimensions Power product description Length Width Height Dry weight Engine Engine Type Displacement [Bore x Stroke] 1 Comoression Ratio Engine Speed Cooling System Ignition System Oil Capacity Fuel Tank Capacity Soark Plua Generator AC output Rated Voltage Rated Frequency Rated Ampere Rated Output Maximum Output...

  • Page 44: Hanger Kit Installation

    12. HANGER KIT INSTALLATION 1. Remove the upper frame. Install the hanger on it and install the upper frame on the body. BRACKET HANGER FRAME NOTE: Install at near center avoiding to install over the fuel filler cap. FUEL FILLER CAP...

  • Page 45: Wheel Kit Installation

    13. 2-WHEEL KIT INSTALLATION 1. Install the two wheels on the axle shaft. 2. Install the axle assembly on the generator using two bolts and nuts. 3. Install the two stands on the under frame. WHEELS 4.Remove the upper frame. Install the two handles with brackets on it using six bolts and install the upper frame on the body using four bolts.

  • Page 46: Battery Tray Kit

    14. BATTERY TRAY KIT 1. Install the battery guard on the frame. Set the battery tray on the battery guard and tighten the bolts. 2. Route the starter cable under the tank and connect solenoid. 3. Connect the ground cable to the generator rear housing. 4.
  • Page 47 STARTER SoLEINo’D STARTER CABLE (positive) STARTER CABLE BATTERY BRACKET BATTERY GUARD BATTERY GUARD PLATE TRAY...

  • Page 48: Warranty Service

    15. WARRANTY Owner satisfaction Your satisfaction and goodwill are important Honda warranty details are explained in the Distributor’s Normally, any problems concerning dealer’s service department. been handled to your satisfaction, action: Discuss your problem with a member of dealership management. complaints can be quickly already been reviewed...
  • Page 49 MEMO...
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