Related Manuals for Honda HRR216VXA
Summary of Contents for Honda HRR216VXA
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Page 1: Rotary Mower
Owner's Manual Rotary Mower HRR216VXA See page 44 for instructions on setting up your Lawn Mower. © 2005–2006 American Honda Motor Co., Inc.—All Rights Reserved... - Page 2 Keep this owner’s manual handy, so you can refer to it at any time. This owner’s manual is considered a permanent part of the lawn mower and should remain with the lawn mower if resold. The information and specifications included in this publication were in effect at the time of approval for printing.
- Page 3 We want to help you get the best results from your new lawn mower and to operate it safely. This manual contains the information on how to do that;...
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Page 4: A Few Words About Safety
Of course, it is not practical or possible to warn you about all the hazards associated with operating or maintaining a lawn mower. You must use your own good judgment. You will find important safety information in a variety of forms including: •... -
Page 5: Table Of Contents
COMPONENT & CONTROL LOCATIONS ...7 DESCRIPTION OF CONTROLS ...8 BEFORE OPERATION ...11 ARE YOU READY TO GET STARTED? ...11 IS YOUR LAWN MOWER READY TO GO? ...11 CHECK YOUR WORK AREA ...12 GET THE LAWN MOWER READY ...13 OPERATION ...15 MOWING PRECAUTIONS ...15... -
Page 6: Lawn Mower Safety
LAWN MOWER SAFETY IMPORTANT SAFETY INFORMATION Most accidents with walk-behind mowers can be prevented if you follow all instructions in this manual and on the mower. The most common hazards, according to accident statistics, are discussed below, along with the best way to protect yourself and others. -
Page 7: Important Message To Parents
YOUR CHILDREN’S SAFETY IS VERY IMPORTANT to Honda. That’s why we urge you to read this message before letting your child operate this lawn mower. Lawn mowers are tools, not toys. As with any equipment, bad judgments can result in serious injuries. You can help prevent accidents by making good decisions about if, when, and how your child operates this equipment. -
Page 8: Safety Label Locations
LAWN MOWER SAFETY SAFETY LABEL LOCATIONS The labels shown here contain important safety information. Please read them carefully. These labels are considered permanent parts of your mower. If a label comes off or becomes hard to read, contact an authorized Honda dealer for a replacement. -
Page 9: Controls & Features
COMPONENT & CONTROL LOCATIONS Use this illustration to locate and identify frequently used controls. MULCHING PLUG SMART DRIVE™ BLADE CONTROL CONTROL LEVER ROTO- STOP® LEVER GRASS HANDLEBAR LOCKING KNOB (2) OIL FILLER CAP MUFFLER CONTROLS & FEATURES STARTER REAR GRIP DISCHARGE GUARD THROTTLE... -
Page 10: Description Of Controls
CONTROLS & FEATURES DESCRIPTION OF CONTROLS Fuel Valve The fuel valve controls fuel flow from the fuel tank to the carburetor. The fuel valve must be ON to start and operate the mower. The fuel valve should be kept OFF when the mower is not in use. Throttle Lever ... - Page 11 Blade Control System Blade rotation is controlled by the blade control lever and the Roto-Stop® lever. Hold the blade control lever against the handlebar and push the Roto-Stop lever to engage the blade. SMART DRIVE™ Control The SMART DRIVE™ control engages and disengages the transmission that drives the rear wheels.
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Page 12: Front Wheels
CONTROLS & FEATURES Cutting Height Adjustment Levers The mower deck height can be set to any of the seven approximate settings. Each wheel should be adjusted to the same position. To lower the deck, move the adjusters backward. To raise the deck, move the adjusters forward. -
Page 13: Before Operation
Read and understand this manual. Know what the controls do and how to operate them. Familiarize yourself with the lawn mower and its operation before you begin using it. Know how to quickly shut off the lawn mower in case of an emergency. IS YOUR LAWN MOWER READY TO GO? -
Page 14: Check Your Work Area
BEFORE OPERATION Check the General Condition of the Lawn Mower: • Look around and underneath the lawn mower for signs of oil or gasoline leaks. • Look for signs of damage. • Check each control for proper operation. • Check the blades for wear. Replace as necessary (page 25). -
Page 15: Get The Lawn Mower Ready
GET THE LAWN MOWER READY Mulching Plug The mulching plug helps to curve the inside of the mower deck for more efficient mulching. Install and remove the mulching plug by raising the rear discharge guard as shown. The mulching plug only fits one way. - Page 16 See “Handlebar Setup” on page 44 for details. Grass Bag A lawn mower works like a vacuum cleaner; it blows air through the bag, which traps the grass clippings. Always empty the grass bag before it becomes filled to the limit of its capacity. Bagging performance will diminish after the bag becomes about 90% full.
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Page 17: Operation
MOWING PRECAUTIONS Before operating the mower for the first time, please review the LAWN MOWER SAFETY chapter beginning on page 4 and the BEFORE OPERATION chapter beginning on page 11. Even if you have operated other mowers, take time to become familiar with how this mower works and practice in a safe area until you build up your skills. -
Page 18: Operating The Controls For Mowing
OPERATION 3. With the blade control lever released, pull the starter grip lightly until you feel resistance, then pull briskly. Return the starter grip gently. 4. If the CHOKE position was used during starting, move the throttle lever away from the CHOKE position as soon as the engine warms up enough to run smoothly. -
Page 19: Stopping The Engine
3. Release the Roto-Stop lever when the blades are engaged. 4. Continue to hold the blade control lever against the handlebar to maintain blade rotation. 5. Release the blade control lever to stop blade rotation. Always release the blade control lever before starting the engine to prevent the blades from turning. - Page 20 OPERATION The blades are sharp and spin at high speed. A spinning blade can cut you severely and can amputate fingers and toes. • Wear protective footwear • Keep your hands and feet away from the mower deck while the engine is running. •...
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Page 21: Mowing Tips
A worn, cracked, or damaged blade can break, and pieces of the damaged blade can become dangerous projectiles. Thrown objects can cause serious injury. Inspect the blades regularly, and do not operate the mower with a worn or damaged blade. The Distributor’s Limited Warranty (page 57) does not cover parts damaged by accident or collision. - Page 22 OPERATION If your grass gets too tall, cut it once at the highest cutting height setting, then mow again in 2 or 3 days. Don’t take off more than one third of total grass height in any one mowing, or brown patches may develop.
- Page 23 OPERATION If you want to mulch fallen leaves into your lawn, don’t let the leaf cover get too deep before you begin. For best results, start mulching while grass still shows through the leaf cover. In places where fallen leaves completely cover the grass, remove the leaves by raking, or install a grass bag, so your mower can pick them up for disposal.
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Page 24: Servicing Your Mower
SERVICING YOUR MOWER THE IMPORTANCE OF PROPER MAINTENANCE Proper maintenance is essential for safe, economical, and trouble-free operation. It will also help reduce air pollution. Improper maintenance, or failure to correct a problem before operation, can cause a malfunction in which you can be seriously hurt or killed. -
Page 25: Maintenance Safety
MAINTENANCE SAFETY Some of the most important safety precautions follow. However, we cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task. Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed. -
Page 26: Maintenance Schedule
(1) Service more frequently when used in dusty areas. (2) These items should only be serviced by an authorized Honda servicing lawn mower dealer, unless you are mechanically proficient and have the proper tools. Refer to the Honda shop manual for service procedures. -
Page 27: Blades
When a blade needs sharpening or replacement, take the lawn mower to an authorized Honda servicing dealer. Or, if you have a torque wrench, you can remove and install the blades yourself (page 26). - Page 28 SERVICING YOUR MOWER Blade Removal and Installation If you remove the blades for sharpening or replacement, use a torque wrench for installation. Wear heavy gloves to protect your hands. BLADE SHARPENING: To avoid weakening the blades, or causing imbalance or poor cutting, the blades should be sharpened by trained staff at an authorized Honda servicing dealer.
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Page 29: Blade Installation
Blade Installation 1. Clean dirt and grass from around the blade mounting area. 2. Install the blades using the two blade bolts and special washers as shown (concave side of the special washers toward the blades). The blade bolts and washers are specially designed for the mower. When replacing bolts and washers, use only genuine Honda replacement parts. -
Page 30: Grass Bag Cleaning And Replacement
Carefully inspect the bag for wear, tears or holes. Replace a worn or damaged bag with a genuine Honda bag or its equivalent (page 56). Do not operate the lawn mower with a damaged grass bag. Bag Removal 1. Unclip the plastic edges of the bag from the frame. -
Page 31: Engine Maintenance
ENGINE MAINTENANCE Engine Oil Level Check 1. Remove the dipstick and wipe it clean. 2. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick. 3. If the oil level is low, add oil to bring the level between the upper and lower limit marks on the dipstick as shown. - Page 32 SERVICING YOUR MOWER The SAE oil viscosity and service classification are in the API label on the oil container. Honda recommends that you use API SERVICE category SJ or later oil. Engine Oil Change Drain the used oil while the engine is warm. Warm oil drains quickly and completely.
- Page 33 Air Cleaner Service A dirty air filter restricts air flow to the carburetor, reducing engine performance. If you operate the mower in very dusty areas, clean the air filter more often than specified in the MAINTENANCE SCHEDULE (page 24). NOTICE Operating the engine without an air filter, or with a damaged filter, will allow dirt to enter the engine, causing rapid engine wear.
- Page 34 SERVICING YOUR MOWER Spark Plug Service Recommended spark plugs: BPR6ES (NGK) or W20EPR-U (DENSO) For good performance, the spark plug must be properly gapped and free of deposits. NOTICE An incorrect spark plug can cause engine damage 1. Disconnect the spark plug cap and remove dirt from the area.
- Page 35 Spark Arrester Service (optional equipment) Your lawn mower engine is not factory-equipped with a spark arrester. In some areas, it is illegal to operate an engine without a spark arrester. Check local laws and regulations. An optional USDA approved spark arrester is available from an authorized Honda servicing dealer.
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Page 36: Smart Drive Cable Adjustment
SERVICING YOUR MOWER CONTROL CABLE ADJUSTMENTS Smart Drive Cable Check With the engine not running, apply finger pressure to the Smart Drive control until it stops. Cable adjustment is correct if the Smart Drive control is aligned with the handlebar with finger pressure. -
Page 37: Fuel System
FUEL SYSTEM Refueling Fuel tank capacity: 0.29 US gal (1.1 l) If the fuel level is low, refuel in a well-ventilated area with the engine stopped. If the engine has been running, allow it to cool first. To refuel, remove the fuel tank cap, and fill the tank with gasoline to the bottom of the filler neck. - Page 38 SERVICING YOUR MOWER Fuel Recommendations Use unleaded gasoline with a pump octane rating of 86 or higher. These engines are certified to operate on unleaded gasoline. Unleaded gasoline produces fewer engine and spark plug deposits and extends exhaust system life. Never use stale or contaminated gasoline or an oil/gasoline mixture.
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Page 39: Storage
Proper storage preparation is essential for keeping your lawn mower trouble-free and looking good. The following steps will help to keep rust and corrosion from impairing your lawn mower’s function and appearance, and will make the engine easier to start when you use the lawn mower again. Cleaning 1. - Page 40 STORAGE 5. After the lawn mower is clean and dry, touch up any damaged paint and coat other areas that may rust with a light film of oil. Lubricate the control cable cores with a silicone spray lubricant. (page 56) Fuel Gasoline will oxidize and deteriorate in storage.
- Page 41 Draining the Fuel Tank and Carburetor 1. Make sure the fuel valve is in the OFF position. Remove the carburetor drain bolt with a 10 mm wrench, and drain fuel from the carburetor bowl into an approved container. Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel.
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Page 42: Placing In Storage
STORAGE Handlebar Folding Remove the grass bag (if installed). Twist the handlebar locking knobs 90 degrees to unlock the handle. Swing the handlebar down, being careful not to bend or pinch the cables. PLACING IN STORAGE If your mower will be stored with gasoline in the fuel tank and carburetor, it is important to reduce the hazard of gasoline vapor ignition. -
Page 43: Transporting
TRANSPORTING BEFORE LOADING If the engine has been running, allow it to cool for at least 15 minutes before loading the mower on the transport vehicle. A hot engine and exhaust system can burn you and can ignite some materials. 1. -
Page 44: Taking Care Of Unexpected Problems
TAKING CARE OF UNEXPECTED PROBLEMS ENGINE WILL NOT START Possible Cause Fuel valve is OFF Throttle lever is in the wrong position Out of fuel Bad fuel; mower was stored without treating or draining gasoline, or refueled with bad gasoline Spark plug is faulty, fouled, or improperly gapped Spark plug is wet with fuel (flooded engine) -
Page 45: Vibration Problems
TAKING CARE OF UNEXPECTED PROBLEMS VIBRATION PROBLEMS Possible Cause Grass and debris is lodged under the mower deck Blades are loose, bent, damaged, or unbalanced by improper sharpening Mechanical damage, such as a bent crankshaft MOWING AND BAGGING PROBLEMS Possible Cause Engine speed is too slow to cut well Mower is moving too fast for lawn conditions Turn the Smart Drive control to a slower Adjustment levers are set at different... -
Page 46: Set-Up
SET-UP ASSEMBLY Unpack the lawn mower and remove all the cardboard and paper from around the handlebar. Handlebar Setup 1. Raise the handlebar into the mowing position with the handlebar adjust knobs in the unlock position. 2. Select the desired... - Page 47 Grass Bag Assembly Slide the grass bag frame into the grass bag and attach the clips as shown. GRASS BAG BAG FRAME Lift the rear discharge guard, remove the mulching plug, then install the grass bag. FRAME PLASTIC CLIP GRASS BAG HANDLE SET-UP REAR DISCHARGE...
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Page 48: Engine Oil
For additional engine oil information, see page 29. BEFORE OPERATION Refer to page 35 for refueling instructions. Before using the lawn mower, all mower operator’s must read the following chapters and sections: • LAWN MOWER SAFETY (page 4) •... -
Page 49: Technical & Consumer Information
TECHNICAL INFORMATION Serial Number Locations ENGINE SERIAL NUMBER There are two serial numbers, one for the mower frame and one for the engine. Record the frame and engine serial numbers in the space below. You will need these serial numbers when ordering parts and when making technical or warranty inquiries (page 62). - Page 50 TECHNICAL AND CONSUMER INFORMATION Carburetor Modification for High Altitude Operation At high altitude, the standard carburetor air-fuel mixture will be too rich. Performance will decrease, and fuel consumption will increase. A very rich mixture will also foul the spark plug and cause hard starting. Operation at an altitude that differs from that at which this engine was certified, for extended periods of time, may increase emissions.
- Page 51 TECHNICAL AND CONSUMER INFORMATION Oxygenated Fuels Some conventional gasolines are being blended with alcohol or an ether compound. These gasolines are collectively referred to as oxygenated fuels. To meet clean air standards, some areas of the United States and Canada use oxygenated fuels to help reduce emissions.
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Page 52: Emission Control System
TECHNICAL AND CONSUMER INFORMATION EMISSION CONTROL SYSTEM Source of Emissions The combustion process produces carbon monoxide, oxides of nitrogen, and hydrocarbons. Control of hydrocarbons and oxides of nitrogen is very important because, under certain conditions, they react to form photochemical smog when subjected to sunlight. Carbon monoxide does not react in the same way, but it is toxic. - Page 53 TECHNICAL AND CONSUMER INFORMATION Replacement Parts The emission control systems on your new Honda engine were designed, built, and certified to conform with EPA, California and Canadian emission regulations. We recommend the use of genuine Honda parts whenever you have maintenance done. These original- design replacement parts are manufactured to the same standards as the original parts, so you can be confident of their performance.
- Page 54 TECHNICAL AND CONSUMER INFORMATION Air Index An Air Index Information hang tag/label is applied to engines certified to an emission durability time period in accordance with the requirements of the California Air Resources Board. There is a bar graph on the hang tag that is intended to provide you, our customer, the ability to compare the emissions performance of available engines.
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Page 55: Specifications
TECHNICAL AND CONSUMER INFORMATION SPECIFICATIONS Frame Model Type Length Width Overall height Dry weight Cutting width Cutting height (7 adjustable positions) Wheel base Fuel tank capacity Engine oil capacity Engine Model Engine type Displacement Bore and stroke Compression ratio Ignition system * Maximum horsepower Maximum torque * Horsepower rating (shown as maximum power output at 3,600 rpm) is in accordance... -
Page 56: Maintenance
TECHNICAL AND CONSUMER INFORMATION Maintenance Fuel Engine oil Transmission lubricant Spark plug type Maximum governed speed 2,950 ~ 3,100 rpm Throttle cable Smart Drive cable Blade bolt torque Tuneup Spark plug gap Idle speed Valve clearance (cold) Other specifications Unleaded gasoline with a pump octane rating of 86 or higher SAE 10W-30 SAE 10W-30... -
Page 57: Consumer Information
See page 62. Honda Publications These publications will give you additional information for maintaining and repairing your lawn mower. Shop Manual This manual covers complete maintenance and overhaul procedures. It is intended to be used by a skilled technician. Available through your Honda dealer or through Helm Inc. -
Page 58: Optional Equipment
Replacement Parts, Optional Equipment, and Service Items Contact an authorized Honda servicing dealer to purchase any of these (or other) accessories or genuine replacement parts. Be sure to have the lawn mower frame and engine serial numbers when you contact your dealer (page 47). Replacement Parts... - Page 59 To Obtain Warranty Service: You must take the Honda lawn mower and proof of original retail purchase date, at your expense, to any Honda Power Equipment dealer in the United States, Puerto Rico, or the U.S. Virgin Islands who is authorized to service that product, during the dealer's normal business hours.
- Page 60 TECHNICAL AND CONSUMER INFORMATION Accessories, Replacement Parts, and Apparel Warranty This warranty is limited to Honda Power Equipment parts, accessories and apparel when distributed by American Honda Motor Co., Inc., 4900 Marconi Drive, Alpharetta, Georgia 30005-8847 PRODUCTS COVERED BY THIS WARRANTY Accessories Replacement Parts...
- Page 61 TECHNICAL AND CONSUMER INFORMATION Emission Control System Warranty Your new Honda Power Equipment engine complies with the U.S. EPA, Environment Canada and State of California emission regulations. American Honda Motor Co., Inc. provides the emission warranty coverage for engines in the United States, and its territories.
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Page 62: Warranty Coverage
TECHNICAL AND CONSUMER INFORMATION Warranty Coverage: Honda power equipment engines manufactured after January 1, 1995 and sold in the State of California, and U.S. EPA certified engines manufactured on or after September 1, 1996 and sold in all of the United States, and Canadian certified engines manufactured on or after January 1, 2005 are covered by this warranty for a period of two years from the date of delivery to the original retail purchaser. - Page 63 TECHNICAL AND CONSUMER INFORMATION Exclusions: Failures other than those resulting from defects in material or workmanship are not covered by this warranty. This warranty does not extend to emission control systems or parts which are affected or damaged by owner abuse, neglect, improper maintenance, misuse, misfueling, improper storage, accident and/or collision, the incorporation of, or any use of, any add-on or modified parts, unsuitable attachments, or the unauthorized alteration of any part.
- Page 64 • When you write or call, please give us this information: • Model and serial numbers (page 47) • Name of the dealer who sold the lawn mower to you • Name and address of the dealer who services your lawn mower •...
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Page 65: Index
Accessories warranty ..58 Air cleaner service ..31 Air index ....52 Altitude, high altitude operation . - Page 66 INDEX Parts Catalog ....55 Emissions ....52 Publications .
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Page 67: Quick Reference Information
QUICK REFERENCE INFORMATION Fuel Type Engine oil Type Spark plug Type Before each use Maintenance After initial 20 hours Change engine oil (page 30) Subsequent Unleaded gasoline with a pump octane rating of 86 or higher (page 36) SAE 10W-30, API SJ or later (page 29) Regular: NGK BP6ES DENSO W20EP-U... - Page 68 POM53850-A 50000.2006.03 31VL0B01 Printed on PRINTED IN U.S.A. 00X31-VL0-B010 Recycled Paper...
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