Assembly - Homelite HG5022P Series Operator's Manual

5,000 watt generator
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LOOSE PARTS LIST
See Figure 2.
The following items are included with the generator:
Key
No.
Description
1
Wheels .................................................................2
2
Washers ...............................................................2
3
Hitch Pins ............................................................2
4
Support Feet ........................................................2
5
Bolts (1/4-20 x 1-1/2 in.) ......................................2
6
Flat Washers ........................................................2
7
Lock Washers ......................................................2
8
Nuts (1/4-20) ........................................................2
9
Axles ....................................................................2
10
Bottle of Engine Lubricant ...................................1
Operator's Manual (not shown) ...........................1
TOOLS NEEDED
See Figure 3.
The following tools (not included or drawn to scale) are
needed for assembly:
 7/16 in. Socket Wrench
 T27 Torx Driver
UNPACKING
This product requires assembly.
 Carefully cut the box down the sides then remove the
machine and any accessories from the box. Make sure
that all items listed in the packing list are included.
NOTE: This machine is heavy and requires a minimum of
two people to lift. To avoid back injury, lift with your legs
and not your back.
WARNING:
Do not use this product if any parts on the Loose Parts
List are already assembled to your product when you
unpack it. Parts on this list are not assembled to the
product by the manufacturer and require customer instal-
lation. Use of a product that may have been improperly
assembled could result in serious personal injury.
 Inspect the unit carefully to make sure no damage oc-
curred during shipping.
 Do not discard the packing material until you have carefully
inspected and satisfactorily operated the product.
 If any parts are damaged or missing, please call
1-800-242-4672 for assistance.

ASSEMBLy

WARNING:
If any parts are damaged or missing do not operate
this product until the parts are replaced. Use of this
product with damaged or missing parts could result in
Qty.
serious personal injury.
WARNING:
Do not attempt to modify this product or create acces-
sories not recommended for use with this product. Any
such alteration or modification is misuse and could result
in a hazardous condition leading to possible serious per-
sonal injury.
WARNING:
Do not attempt to operate the generator until assembly
is complete. Failure to comply could result in possible
serious personal injury.
NOTE: Do not put fuel or lubricant in the generator before
installing the frame supports and wheels.
INSTALLING THE FRAME SUPPORTS
See Figure 4.
 Locate the following items:
2 support feet, 2 nuts (1/4-20), 2 flat washers,
2 lock washers, 2 bolts (1/4-20 x 1-1/2 in.)
 Position the generator and the support foot so the holes
in the support foot align with the holes in the generator
frame.
 Insert bolt, flat washer, lock washer, and nut. Tighten nut
securely.
 Repeat with remaining support.
INSTALLING THE WHEELS
See Figure 5.
Wheels are provided to assist in moving the generator to
the desired location and should be installed on the side
opposite the handle.
 Locate the following items:
2 axles, 2 hitch pins, 2 washers, 2 wheels
 Raise the end of the generator where the handle is located
high enough to gain access to the frame bottom; securely
position props underneath to support.
 Slide the axle through the hole in the center of the
wheel.
 Slide a washer onto the axle, then slide the axle into the
wheel mounting hole as shown.
 Insert hitch pin to secure.
Page 11 — English

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