Char-Broil 466471109 Product Manual
  1. Manuals
  2. Brands
  3. Char-Broil Manuals
  4. Grill
  5. 466471109
  6. Product manual
Char-Broil 466471109 Product Manual

Char-Broil 466471109 Product Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque
Company®; American Gourmet®; Bandera®; BrushHawg®; CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody
Grills®; Everybody Outside®; FastStart®; Fireball®; Firenzy®; FlavorMaster®; Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker®; Keepers
of the Flame®; New Braunfels Smoker Company®; Oklahoma Joe's®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Precision Flame®; Quantum®;
Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; The Big Easy®; The Minute Grill®; Trentino®; Wild West Tradition®; and the following marks:
The following are trademarks of W.C. Bradley Co.: Commercial Series™; Designer Series™; Grill2Go® Advantage™; Longhorn™; Double Chef™;
QuickSet™; Ready When You Are™; Hog and Yard Bird™; You Bring the Party™; SureFire™; Universal Grill Parts™
TEC™ is a trademark of Tec Infrared Grills.
Protected under one or more of the following U.S. Patents: 4,989,579; 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,114,666; 6,135,104; 6,209,533; 6,279,566; 6,331,108; 6,484,900; 6,526,876;
6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424; 6,863,100; 6,935,327; 6,951,213; 6792,935; 7,047,590; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643;
D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,876; D428,303; D430,772; D435,396; D436,004; D438,059; D438,060;
D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544; D451,759; D454,028;
D454,031; D455,205; D455,206; D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312;
D460,313; D460,318; D461,359; D465,123; D465,693; D466,307; D466,439; D466,752; D473,414; D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914;
D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada: 87,743; 87,744; 97,504; 99,355; 102,037; 104,200; 2,315,567; 2,336,036; France: 010,231; 010,422;
010,590; 010,849; 1,089,646; Germany: 1,089,646; South Korea: 384,565; China: 99,127,066.5; United Kingdom: 2,099,402; 1,089,646. Other Patents Pending.
© 2008 W.C. Bradley Company
© 2008 Char-Broil, LLC Columbus, GA 31902
PRODUCT GUIDE
MODEL 466471109
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-800-241-7548.
Estimated assembly time: 35-40 minutes
®
®
Printed in China
See rating label on grill for serial number.
11/27/08 • 80019009
TM REVISION 00

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 466471109 and is the answer not in the manual?

Questions and answers

Related Manuals for Char-Broil 466471109

Summary of Contents for Char-Broil 466471109

  • Page 1 PRODUCT GUIDE MODEL 466471109 IMPORTANT: Fill out the product record information below. Serial Number See rating label on grill for serial number. Date Purchased For support and to register your grill, please visit us at www.charbroil.com If you have questions or need assistance during assembly, please call 1-800-241-7548.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS DANGER For Your Safety ........2-3 If you smell gas: Use and Care .
  • Page 3 WARNING CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could 1. Combustion by-products produced when using exceed weight limit of the this product contain chemicals known to the State of side burner shelf, California to cause cancer, birth defects, and other resulting in failure reproductive harm.

  • Page 4: Use And Care

    LP Cylinder USE AND CARE • The LP cylinder used with your grill must meet the following requirements: • Use LP cylinders only with these required measurements: 12" DANGER (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum.

  • Page 5: For Your Safety

    LP Tank Exchange Connecting Regulator To The LP Tank 1. LP tank must be properly secured onto grill. (Refer to • Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.
  • Page 6 Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP cylinder. 3. Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 7 Safety Tips WARNING Before opening LP cylinder valve, check the coupling nut for tightness. When grill is not in use, turn off all control knobs and LP For Safe Use Of Your Grill And To Avoid Serious cylinder valve. Injury: Never move grill while in operation or still hot.
  • Page 8 Burner Flame Check WARNING •Remove cooking grates and flame tamers. Light burners, rotate knobs from HIGH to LOW. You should see a smaller flame in Turn controls and gas source or tank OFF when not LOW position than seen on HIGH. Perform burner flame check in use.

  • Page 9: Spider Alert

    Cleaning the Burner Assembly CAUTION Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP cylinder. SPIDER ALERT! 2. Remove cooking grates and flame tamers. 3.

  • Page 10: Grilling Guide

    Temperature GRILLING GUIDE – Getting Started The temperature gauge in the hood of your new grill measures First Time Use air temperature. The air temperature inside your grill will never be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly.
  • Page 11 Rotisserie Cooking GRILLING GUIDE – Grilling 101 Rotisserie cooking is best for 'round' meat, such as large roasts, whole poultry, and pork. It generally requires an accessory motor Outdoor grilling is really quite simple. You'll succeed with and spit rod that allows the meat to be turned at a constant burgers, dogs, or steaks usually on your very first try.
  • Page 12 Wood Chips GRILLING GUIDE – Tips & Tricks For extra smoke flavor when grilling, try adding wood chips. Cooking on your new grill is a hands-on experience, and it is Soak the chips in water for approximately 30 minutes before recommended to remain outside with your grill while cooking.
  • Page 13 Cooking surfaces: If a bristle brush is used to clean any of the GRILLING GUIDE – Cleaning Your Grill grill cooking surfaces, ensure no loose bristles remain on cooking Why Clean? surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.

  • Page 14: Limited Warranty

    LIMITED WARRANTY STATEMENT – LIMITED WARRANTY REV. 102-1 This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.

  • Page 15: Parts List

    PARTS LIST Key Qty Description Key Qty Description FIREBOX, GRILL BOTTOM TANK EXCLUSION WIRE, LOWER MAIN BURNER TANK EXCLUSION WIRE, UPPER ELECTRODE, MAIN BURNER CASTER, FIXED BURNER CARRY OVER TUBE CASTER, LOCKING CONTROL PANEL, MAIN CLIP, F/ GREASE CUP ELECTRONIC IGNITION MODULE GREASE CUP BUTTON, F/ IGNITION MODULE HANDLE, F/ DOOR...

  • Page 16: Parts Diagram

    PARTS DIAGRAM...

  • Page 17: Assembly

    ASSEMBLY Attach the two locking casters at the rear of the bottom shelf and the two Fixed casters at the front. Use the provided caster wrench to fully tighten casters. Fixed caster Locking caster Bottom shelf Attach side panels to bottom shelf using three 1/4-20x1/2” screws, 7mm lock washers, and 7mm flat washers per panel.
  • Page 18 Attach front brace to side panels using two #10-24X1/2” screws, 5mm lock washers and 5mm flat washers on each side. Magnet 5mm flat washers #10-24x1/2” screws 5mm lock washers Attach rear cart brace to cart frames using two #10-24x1/2” screws, 5mm lock washers and 5mm flat washers on each side.
  • Page 19 Insert wire ends on lower tank exclusion wire into bottom shelf (A). Attach with two #8-32x3/8" screws diagonally. Place upper tank exclusion wire on front brace and back brace as shown, secure with two #8-32x3/8" screws and #8-32 flange nuts Magnet Front brace #8-32...
  • Page 20 This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart. Make sure the regulator hose is hanging outside the cart. Insert 1/4-20x1/2" screws through side panels and firebox in all four corners. Secure with fiber washers and 1/4-20 flange nuts.
  • Page 21 Repeat step 7 (A) on left side shelf. Hang sideburner shelf on tabs mounted on the firebox. Secure shelf brackets to cart side panel using two 1/4-20x1/2" screws, fiber washers and 1/4-20 flange nuts on each bracket (A). Secure fascia to firebox using two 1/4-20x1/2" screws, 7mm lock washers and 7mm flat washers (B).
  • Page 22 Remove two #8-32x3/8" screws from sideburner valve bracket. From behind the fascia, place sideburner valve bracket into hole. Attach bezel to valve with #8-32x3/8" screws. Press sideburner control knob onto valve stem. Sideburner valve bracket Control knob bezel Control knob Insert sideburner into sideburner drip pan (A), make sure burner tube engages with sideburner valve.
  • Page 23 Place sideburner cooking grate into holes in drip pan. Sideburner grate Place four flame tamers over burners by inserting tabs into slots in front of firebox. Opposite ends of flame tamers rest on pins in back of firebox.
  • Page 24 Place cooking grates into grill bottom. Cooking Grates To assemble Swing Away, first insert pivot wire into holes in side of grill lid. Second, insert leg wires into holes in sides of grill bottom. Pivot wire Swing Away Leg wire...
  • Page 25 Hang grease cup wire from bottom of firebox and place grease cup into grease cup clip. CAUTION Failure to install grease cup will cause hot grease to drip from bottom of grill with risk of fire or property damage. Grease Cup Wire Grease Cup Unscrew ignitor cap and place AA battery into ignitor slot with positive end (+) facing outward.
  • Page 26 LP tank is sold separately. Fill and leak check the tank (see Use & Care section) before attaching to grill and regulator. Once tank has been filled and leak checked, place tank into tank hole in bottom shelf. Make sure tank valve is facing front of grill.

  • Page 27: Troubleshooting

    EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned anything but burned, replace valve/hose/regulator.
  • Page 28 Troubleshooting (continued) Problem Possible Cause Prevention/Solution ELECTRONIC IGNITION: Burner(s) will not light using ignitor. • No spark, no ignition noise. • See Section I of Electronic Ignition System. (See Electronic Ignition Troubleshooting also) • No spark, some ignition noise. • See Section II of Electronic Ignition System. •...

  • Page 29: Troubleshooting

    Troubleshooting - Electronic Ignition Problem (Ignition) Possible Cause Check Procedure Prevention/Solution SECTION I • Battery not installed No sparks appear at • Check battery orientation. • Install battery (make sure that “+” and “–” any electrodes when properly. connectors are oriented correctly, with “+” end up ignition button is and “–”...
  • Page 30 NOTES...

  • Page 31: Registration Card

    Please register your product online at: www.charbroil.com/register (If you register online, you do not need to send in this registration card.) PLEASE FILL OUT THIS CARD AND RETURN IT WITHIN 10 DAYS OF PURCHASE. FAILURE TO RETURN MAY AFFECT YOUR WARRANTY COVERAGE. FOR WARRANTY SERVICE PROOF OF PURCHASE WILL BE REQUIRED.

Table of Contents