Char-Broil QUICKSET 466666510 Product Manual
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Char-Broil QUICKSET 466666510 Product Manual

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The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; America's Legendary
Barbeque Company®; American Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Everybody
Outside®; FastStart®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared Grilling That's All About U®; Keepers of the Flame®; New Braunfels Smoker
Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®; RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®;
The Big Easy®; Trentino®; U®; Wild West Tradition®; and the following marks:
The following are trademarks of W.C. Bradley Co.: Advantage Series™; Auto-Clean™;Chef Tested™; Commercial Series™; Designer Series™;; Diamond Flame™;
Double Chef™; Fireball™; Firenzy™; FlavorMaster™;Front Avenue™; Grill 2 Go® Advantage™; Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling's Juicy Little
Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Insure™; Let's Grill Something Together™; Lev-Alert™; Longhorn™; Magneto™; Precision
Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™; Signature Series™; SureFire™; The Minute
Grill™;Torchfork™; Universal Grill Parts™; You Bring the Party™
Protected under one or more of the following U.S. Patents: 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,135,104; 6,279,566; 6,331,108; 6,484,900; 6,526,876; 6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424; 6,792,935; 6,951,213; 7,047,590;
7,516,693; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,274; D423,876; D428,303; D430,772; D435,396;
D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544; D451,759; D454,028; D454,031; D455,205; D455,206;
D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312; D460,313; D460,318; D461,359; D465,123; D465,693; D466,307; D466,439; D466,752; D473,414;
D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914; D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada:D97,504;D99,355; D102,037; D104,200;D108,377; 2,315,567;
France:D010,231;D010,422;D010,590;D010,849; 1,089,646; South Korea: 384,565; United Kingdom: 2,099,402. Other Patents Pending. © 2009 W.C. Bradley Company
© 2009 Char-Broil, LLC Columbus, GA 31902
®
®
TEC™ is a trademark of Tec Infrared Grills.
Printed in China
PRODUCT GUIDE
MODEL 466666510
IMPORTANT: Fill out the product record information below.
Serial Number
See rating label on grill for serial number.
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call
Estimated assembly time: 45 minutes
Assembly instructions © 2009
1-800-241-7548
.
®
10/29/09 • G211-001-080801

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Summary of Contents for Char-Broil QUICKSET 466666510

  • Page 1 Estimated assembly time: 45 minutes The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; America's Legendary Barbeque Company®; American Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Everybody Outside®;...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS DANGER For Your Safety ........2-3 If you smell gas: Grilling Guide.
  • Page 3 WARNING CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could exceed weight limit of the 1. Combustion by-products produced when using this product contain chemicals known to the State of side burner shelf California to cause cancer, birth defects, and other or side shelf, reproductive harm.

  • Page 4: Grilling Guide

    GRILLING GUIDE – Getting Started Temperature The temperature gauge in the hood of your new grill measures air temperature. The air temperature inside your grill will never First Time Use be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly.
  • Page 5 Rotisserie Cooking GRILLING GUIDE – Grilling 101 Rotisserie cooking is best for 'round' meat, such as large roasts, whole poultry, and pork. It generally requires an accessory motor Outdoor grilling is really quite simple. You'll succeed with and spit rod that allows the meat to be turned at a constant burgers, dogs, or steaks usually on your very first try.
  • Page 6 Wood Chips GRILLING GUIDE – Tips & Tricks For extra smoke flavor when grilling, try adding wood chips. Cooking on your new grill is a hands-on experience, and it is Soak the chips in water for approximately 30 minutes before recommended to remain outside with your grill while cooking.
  • Page 7 Cooking surfaces: If a bristle brush is used to clean any of the GRILLING GUIDE – Cleaning Your Grill grill cooking surfaces, ensure no loose bristles remain on cooking Why Clean? surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.

  • Page 8: Use And Care

    LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: DANGER •Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. •...
  • Page 9 LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
  • Page 10 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 11 Only use the pressure regulator and hose assembly supplied with this grill. Replacement pressure regulator and hose assemblies must be specified or supplied by Char-Broil, LLC. If you have a grill problem see the "Troubleshooting Section". If the regulator frosts, turn off grill and LP cylinder valve immediately.
  • Page 12 Burner Flame Check Ignitor Lighting • Remove cooking grates and flametamers. Light burner, Do not lean over grill while lighting. rotate knobs from HI to LOW. You should see Turn all burner control valves. a smaller flame in LOW position than seen on HI. Always Turn on gas source or tank.
  • Page 13 • Plated wire grates: Wash grates with concentrated grill Cleaning the Burner Assembly cleaner or use soap and water solution. Dry thoroughly and Follow these instructions to clean and/or replace parts of burner store indoors between cookouts. assembly or if you have trouble igniting grill. •...

  • Page 14: Limited Warranty

    LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.

  • Page 15: Parts List

    PARTS LIST Qty Description NOT Pictured FIREBOX … RETAINER CLIP VALVE HOSE REGULATOR ASSEMBLY … ASSY INSTRUCTIONS, ENGLISH CONTROL PANEL … ASSY INSTRUCTIONS, FRENCH KNOB … HARDWARE PACK IGNITOR HEAT SHIELD,F/CONTROL PANEL BURNER ELECTRODE/COLLECTOR SUPPORT, F/ HEAT TENT SUPPORT, F/ COOKING GRATE SIDE SHELF SHELF ARM WHEEL...

  • Page 16: Parts Diagram

    PARTS DIAGRAM...

  • Page 17: Assembly

    ASSEMBLY Insert lower cart legs into cart legs, make sure the holes for tank exclusion wire face inside, and the holes on lower cart legs are aligned to the lower holes on cart legs. Position leg assemblies as shown below. Attach front panel, side support braces and back brace to legs using eight 1/4’’-20x2”...
  • Page 18 Attach control panel/ HVR assembly to firebox with two #10-24x1/2” Valve Venturi tube machine screws, 7x15 fiber washers, and #10-24 flange nuts (A). Place heat shield onto burner venturi tubes, then insert burner/ heat shield through venturi holes on firebox. Make sure ignitor wire go through the hole on heat shield and firebox as shown (B).
  • Page 19 Attach tank exclusion grid to lower cart legs with four #8-32-3/8” sheet metal screws. Fully tighten all tee knobs. #8-32x3/8" Sheet Metal Screw Qty. 4 Tank Exclusion grid Slide shelf arms into leg assemblies and secure with one push fastener per arm. Attach side shelves to shelf arms using four...
  • Page 20 Attach lower lid hinges to back of firebox using two 1/4’’-20x1/2” machine screws, 7x15 fiber washers, and 1/4’’-20 flange nuts per hinge. The center flat portion of the hinge should be at the bottom (see inset below). 1/4’’-20x1/2” Center flat portion of hinge on bottom.
  • Page 21 Place lid assembly onto firebox, aligning hinges. Hinges on lid fit inside hinges on firebox. Secure using two hinge pins and two hitch pins. Lid assembly Hinge Pin Qty.2 Hitch Pin Qty.2 Place vaporiser bar onto V-shaped bar rests inside firebox. Place cooking grate onto firebox. NOTE: The vaporiser Cooking grate...
  • Page 22 Hang grease clip from bottom of firebox and place grease cup into grease clip. CAUTION Failure to install grease clip and cup will cause hot grease to drip from bottom of grill with risk of fire or property damage. Grease clip Grease cup Attach tank retainer wire to left side support brace using one 1/4’’-20x1-1/4”...
  • Page 23 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into notches in tank support bracket. Make sure cylinder valve is facing front of grill. Slide tank retainer wire over cylinder collar and tighten tee knob. Regulator See Use &...

  • Page 24: Troubleshooting

    EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from •Damaged hose. •Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned anything but burned, replace valve/hose/regulator.
  • Page 25 Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light PIEZO PUSH-BUTTON AND ROTARY: using ignitor. •Push-button sticks at bottom. •Replace ignitor. •Rotary knob rotates without clicking. •Replace knob. •Sparking between ignitor and electrode. •Inspect wire insulation and proper connection. Replace wires if insulation is broken.
  • Page 26 NOTES...

  • Page 27: Registration Card

    Warranty Registration Department P.O. Box 1240 Columbus, GA 31902-1240...

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