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© 2011 Char-Broil, LLC Columbus, GA 31902
PRODUCT GUIDE
MODEL 463631412
C-23G0CB
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-800-241-7548.
Printed in China
See rating label on grill for serial number.
Assembly instructions © 2011
09/23/11 • G309-001-040801
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Table of Contents
Troubleshooting
Related Manuals for Char-Broil 463631412 C-23G0CB
Summary of Contents for Char-Broil 463631412 C-23G0CB
- Page 1 See rating label on grill for serial number. Date Purchased For support and to register your grill, please visit us at www.charbroil.com If you have questions or need assistance during assembly, please call 1-800-241-7548. © 2011 Char-Broil, LLC Columbus, GA 31902 Assembly instructions ©...
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Page 2: Table Of Contents
TABLE OF CONTENTS DANGER For Your Safety ........2-3 If you smell gas: Grilling Guide. - Page 3 WARNING CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could exceed weight limit of the 1. Combustion by-products produced when using this product contain chemicals known to the State of side burner shelf California to cause cancer, birth defects, and other or side shelf, reproductive harm.
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Page 4: Grilling Guide
GRILLING GUIDE – Getting Started Temperature - Convective Grills ONLY. The temperature gauge in the hood of your new grill measures air temperature. The air temperature inside your grill will never First Time Use be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly. - Page 5 Rotisserie Cooking GRILLING GUIDE – Grilling 101 Rotisserie cooking is best for 'round' meat, such as large roasts, whole poultry, and pork. It generally requires an accessory motor Outdoor grilling is really quite simple. You'll succeed with and spit rod that allows the meat to be turned at a constant burgers, dogs, or steaks usually on your very first try.
- Page 6 Wood Chips GRILLING GUIDE – Tips & Tricks For extra smoke flavor when grilling, try adding wood chips. Cooking on your new grill is a hands-on experience, and it is Soak the chips in water for approximately 30 minutes before recommended to remain outside with your grill while cooking.
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Page 7: Grilling Guide
Cooking surfaces: If a bristle brush is used to clean any of the GRILLING GUIDE – Cleaning Your Grill grill cooking surfaces, ensure no loose bristles remain on cooking Why Clean? surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot. -
Page 8: Use And Care
LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: DANGER •Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. •... - Page 9 LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
- Page 10 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
- Page 11 Safety Tips WARNING Before opening LP cylinder valve, check the coupling nut for tightness. When grill is not in use, turn off all control knobs and LP cylinder valve. For Safe Use of Your Grill and to Avoid Serious Never move grill while in operation or still hot. Injury: Use long-handled barbecue utensils and oven mitts to avoid •...
- Page 12 Ignitor Lighting (continued) Burner Flame Check 8. For grills equipped with ELECTRONIC IGNITION at • Remove cooking grates and flame tamers. Light burners, rotate each burner: knobs from HI to LOW. You should see a smaller flame in Repeat steps 4 through 6 to light each burner. LOW position than seen on HI.
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Page 13: Spider Alert
3. Remove carryover tubes and burners. CAUTION Detach electrode from burner. NOTE: Removal/Detachment method will depend on the SPIDER ALERT! burner configuration. See different configurations in illustrations below. 5. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one SPIDER AND WEBS easiest for you. -
Page 14: Limited Warranty
LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. -
Page 15: Parts List
PARTS LIST Qty Description NOT Pictured FIREBOX … CASTER PIN MAIN BURNER … PRODUCT MANUAL, ENGLISH ELECTRODE, F/ MAIN BURNER … PRODUCT MANUAL, FRENCH CARRY OVER TUBE … HARDWARE PACK CONTROL PANEL, MAIN ELECTRONIC IGNITION MODULE BUTTON, F/ IGNITION MODULE SHIELD, F/ ELECTRONIC IGNITION MODULE HOSE VALVE REGULATOR ASSEMBLY BEZEL F/ CONTROL KNOB... -
Page 16: Parts Diagram
PARTS DIAGRAM... -
Page 17: Assembly
ASSEMBLY • Place bottom shelf end with cut out hole for LP cylinder between legs with match holder. Attach to left and right leg assemblies with 1/4-20x1-1/2” machine screws and 1/4-20 flange nuts. 1/4-20 Flange Nut Left Leg Assembly Qty. 4 1/4-20x1-1/2"... - Page 18 • Attach middle side shelf to the middle of middle and right leg assemblies with #8x3/8” sheet metal screws. #8X3/8” Sheet Metal Screw Right Leg Assembly Qty. 4 Left Leg Assembly Middle Side Shelf Middle Leg Assembly • Attach back rail to rear of middle and right leg assemblies with #8x3/8” sheet metal screws. Rear #8X3/8”...
- Page 19 • Fit front panel on front of left and middle leg assemblies. • Attach front panel to left and middle leg assemblies with #8x3/8” sheet metal screws. Rear #8X3/8” Sheet Metal Screw Qty. 6 Front Middle Leg Assembly Left Leg Assembly Front Panel •...
- Page 20 • Turn assembly upside down. • Push caster sockets into legs. • Insert Caster Pin into the caster mounting plate to lock it in place, shown A. Spin the caster clockwise into the threads on the caster sockets until secure. Remove the Caster Pin and repeat for remaining casters. Make sure the two locking casters are secured to the right legs and the non-locking casters are secured to the left legs.
- Page 21 • Stand cart upright. • This step requires two people to lift and position grill head onto cart. • Carefully lower the grill head onto the cart. Make sure the regulator hose is hanging inside the cart. Attach with 1/4-20x1/2" screws. Grill Head 1/4-20x1/2"...
- Page 22 • Place cooking grates onto grate rests. • Unscrew ignitor cap and place AAA battery into ignitor slot with positive end (+) facing outward. Screw ignitor cap onto ignitor. Cooking Grate AAA Battery • Hang grease cup clip from bottom of firebox and place grease cup into grease clip. CAUTION Failure to install grease cup clip and grease cup will cause hot grease to...
- Page 23 • LP tank is sold separately. Use only with an OPD (over-fill protection device) equipped LP tank. Fill and leak-check before attaching to grill and regulator. See Use and Care section to correctly Leak Test and perform the Burner Flame Check. •...
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Page 24: Troubleshooting
DANGER: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned anything but burned, replace valve/hose/regulator. - Page 25 Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light ELECTRONIC IGNITION: using ignitor. • No spark, no ignition noise. • See Section I of Electronic Ignition System. (See Electronic Ignition Troubleshooting also) • No spark, some ignition noise. • See Section II of Electronic Ignition System. •...
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Page 26: Troubleshooting
Troubleshooting - Electronic Ignition Problem (Ignition) Possible Cause Check Procedure Prevention/Solution SECTION I No sparks appear at • Battery not installed • Check battery orientation. • Install battery (make sure that “+” and “–” any electrodes when properly. connectors are oriented correctly, with “+” end up Electronic Ignition Button and “–”...