Table Of Contents - Westerbeke 5.0KW BCG-60Hz Operator's Manual

TABLE OF CONTENTS
Introduction .........................................................................
2
Fuel, Engine Oil and Engine Coolant.. ............................... .4
Control Panels ................................................................. ; ...
5
Preparations for Initial Start-Up .........................................
6
Operating Instructions ........................................................
7
Remote Panel ......................................................................
8
Break-in Procedure/Daily Operation ...................................
9
Safety Shutdown Switches ................................................
10
Maintenance Schedule .....................................................
11
Cooling System ..................................................................
13
Changing Coolant.. ..................................................... 13
Thermostat .................................................................. 14
Zinc Anode ................................................................. 14
Raw Water Strainer .................................................... 15
Raw Water Pump ........................................................ 15
Fuel System ....................................................................... 16
GasolinelWater Separator ........................................... 16
Fuel Filter ................................................................... 16
Engine Oil .........................................................................
17
Oil Change ................................................................. 17
Battery Charging Circuit ...................................................
18
Electronic Governor ..........................................................
19
Troubleshooting The Electronic Governor ........................ 20
Carburetor Adjustments .................................................... 21
Engine Adjustments ..........................................................
22
Timing Belt .............................................................. ,.22
Compression Test ....................................................... 22
Valve Clearance .......................................................... 26
Injection Timing ......................................................... 26
Torquing The Cylinder Head Bolts ............................ 26
Spark Plugs ................................................................. 27
Drive Belt Adjustment ............................................... 27
Choke Solenoid .......................................................... 27
Generator Information .......................................................
28
Generator Wiring Schematic ............................................ .29
BCGA AC Terminal Connections ........................................
29
BCG AC Terminal Connections ..........................................
29 A
BCG Generator Wiring Schematic .....................................
29A
Shore Power Transfer SWitch ........................................... .30
BC Generator Single Phase ...............................................
31
Wiring Schematic
(#46876) ............................................. .32
Wiring Diagram
(#46876) .................................................. 33
Remote Panel Wiring ........................................................
34
Engine Troubleshooting .....................................................
35
Lay-up and Recommissioning ...........................................
37
Specifications .................................................................... 39
Specifications .................................................................... 39 A
Hardware Torques ............................................................. .40
Metric Conversions ......................................................... :.41
Suggested Spare Parts ..................................................... .42
Engines & Generators
1