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Husqvarna 968999195 Operator's Manual

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Z1-12 Collection System
Operators Manual
Models:
968999195
Parts Manual
Please read these instructions carefully and make
sure you understand them before using the machine.
MANUAL NO. 540200356 REV 02 (10/30/03)

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   Summary of Contents for Husqvarna 968999195

  • Page 1

    Z1-12 Collection System Operators Manual Models: 968999195 Parts Manual Please read these instructions carefully and make sure you understand them before using the machine. MANUAL NO. 540200356 REV 02 (10/30/03)

  • Page 2: Table Of Contents

    WARNING: Engine exhaust, some of its constituents, and certain vehicle components con- tain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. ©2003 Husqvarna. All Rights Reserved. Beatrice, NE. Printed in U.S.A.

  • Page 3: Specifications

    SPECIFICATIONS Auxiliary Engine Height 47 - 50 in. (119 - 127 cm.) Length 38 in. (97 cm.) Width (without engine mount or vacuum assembly) 37 in. (94 cm.) Width (with engine mount and vacuum assembly) 54 in. (137 cm.) Engine Options 5.5 hp Briggs &...

  • Page 4

    FEATURES & CONTROLS Auxiliary Engine Hood Exhaust Inlet Door Container Upper Release Hose Lever Upper Frame Vacuum Lower Frame Assembly Hitch Bracket Hitch Engine Mount Lower Front Weight Hose Front Weight Boot NOTE: Your Front Weight Bar, Hitch, and Boot may look different from those shown in this diagram.

  • Page 5

    FEATURES & CONTROLS Spindle Drive Exhaust Hood Inlet Door Container Release Lever Upper Frame Lower Frame Hitch Bracket Hitch Drive Kit Hose Support Hose Front Weight Front Weight Assembly NOTE: Your Front Weight Bar and Hitch may look different from those shown in this diagram.

  • Page 6: General Information, Safety Procedures

    General Information This manual will assist you in the safe operation 1 - Training: and proper maintenance of your Husqvarna • Read the Operator’s manual. If the operator(s) equipment. Read it thoroughly before attempting or mechanic(s) can not read English it is the to operate the machine.

  • Page 7: Safety Rules

    SAFETY RULES 3 - Operation • Use care when loading or unloading the machine • Never run an engine in an enclosed area. • Only operate in good light, keeping away from into a trailer or truck. holes and hidden hazards. •...

  • Page 8: Unpacking Instructions, Assembly Instructions, Frame Assembly

    ASSEMBLY Unpacking Instructions 1. Cut straps around carton and remove top. 2. Wear eye protection. Remove wood pieces. NOTE: Watch for nails and wood splinters. 3. Slide carton sleeve out of bottom tray and lift over Z1-12. Assembly Instructions Frame Assembly Tools Required: 1.

  • Page 9: Mounting The Z1-12

    ASSEMBLY Mounting the Z1-12 NOTE: This portion of the assembly requires lifting the Z1-12; two people are required. Tools Required: 1. 9/16" wrench 2. Ratchet 3. 9/16" socket 4. Drill 5. 1/8” Drill Bit 6. 13/32” Drill Bit Hitch Bracket Upper Frame Lower...

  • Page 10: Engine Mount And Vacuum Assembly

    ASSEMBLY Engine Mount and Vacuum Assembly Note: This step for Auxiliary Engine units only. Please see Assembly Instructions for instructions on mounting Spindle Drive Units. Tools Required: 1. 9/16" wrench 2. Ratchet 3. 9/16" socket. 4. 7/16" socket Throttle 5. 3/8” wrench Cable 6.

  • Page 11: Spindle Drive And Drive Kit Assembly

    ASSEMBLY Spindle Drive & Drive Kit Assembly For use on the following mower models: 968999150 - 150C -151-152-157-158-159-160- 161-162-163-164-165-166-167-168-169-170- 170-171-172- 173-175-178- 179- 180-181-182- 183-184-185-186-187-188-189-201-202-203 205-206- 207- 208- 224- 229- 230- 231- 235 and ZBMI42180- ZBMI48180- ZMKW48190- ZMKW48210- ZMKH52230- ZMKW52230- 10. Remove the sheave floor to expose the fan ZMKW61230- ZVKH52230- ZVKH52231- assembly belt sheave from below.

  • Page 12: Hose Attachment

    ASSEMBLY Hose Attachment NOTE: Hoses may need to be trimmed to fit. If necessary, see the Hose Trimming section at the end of the Assembly Instructions. Tools Required: Flat screwdriver 1. Slide one Hose Clamp over each end of the Upper Hose.

  • Page 13: Hose Trimming, Door Tightness Adjustment

    ASSEMBLY Hose Trimming Tools Required: Utility Knife Continue that cut through the webbing all the way around the hose so that it finishes just 1. Carefully measure the length needed. Re- across the support coil from where the member that although the hose is flexible, it original cut was started.

  • Page 14: Servicing The Engine, Pre-start Check, Starting The Engine, Operating The Vacuum

    OPERATION Operating the Vacuum Servicing the Engine 1. NEVER USE THE Z1-12 WITHOUT THE 1. Make sure that engine oil is at engine VACUUM INLET COVER AND ALL HOSES manufacturer’s recommended level (refer to SECURELY ATTACHED. engine manual). 2. Make sure all hoses are connected at both 2.

  • Page 15: Transport, Cleaning And Washing, Storage, Preventative Maintenance Schedule

    SERVICE AND MAINTENANCE Transport For best results, clean exhaust screen inside container regularly. Instructions for WARNING doing this can be found in the Service section of this manual. The Z1-12 container must be completely empty while driving forward onto a trailer. If the Z1-12 must be loaded onto a trailer while there is still debris in the container, the mower must be backed up onto the...

  • Page 16: Engine Service And Maintenance, Caring For Vacuum Hoses, Cleaning Exhaust Screen

    SERVICE AND MAINTENANCE Cleaning Exhaust Screen Engine Service and Maintenance Follow the engine manufacturer’s maintenance The exhaust screen on the Z1-12 is located instructions. Should any malfunction occur with inside the container. For best results, clean the engine during the warranty period, take it to exhaust screen regulalty.

  • Page 17: Troubleshooting Guide

    SERVICE AND MAINTENANCE Troubleshooting Guide DANGER Before servicing unit, wait for all moving parts to come to a complete stop. Turn engine off and remove the spark plug wire. PROBLEM POSSIBLE CAUSE CORRECTION Engine Does Not Start. 1. Spark plug wire disconnected. 1.

  • Page 18

    AUXILIARY ENGINE ASSEMBLY NOTE: Your Front Weight Bar, Hitch, and Boot may look different from those shown in this diagram.

  • Page 19

    SPINDLE DRIVE ASSEMBLY NOTE: Your Front Weight Bar and Hitch may look different from those shown in this diagram.

  • Page 20

    CONTAINER ASSEMBLY 11 12...

  • Page 21

    CONTAINER ASSEMBLY ITEM PART NO. DESCRIPTION 1 ..539108969 ..1 ..CONTAINER 2 ..540200414 ..1 ..EXHAUST ASM. 3 ..540200691 ..2 ..CLEVIS PIN, 1/4 X 2 3/4 4 ..540099082 ..4 ..HAIR PIN, #13 5 ..

  • Page 22

    FRAME ASSEMBLY...

  • Page 23

    FRAME ASSEMBLY ITEM PART NO. DESCRIPTION 1 ..540061651 ..1 ..THROTTLE CABLE 2 ..540062072 ..1 ..LOWER FRAME 3 ..540099069 ..8 ..BOLT, 1/2-13 X 1 1/4 4 ..540200510 ..1 ..UPPER FRAME 5 ..

  • Page 24

    POWER UNIT ASSEMBLY...

  • Page 25

    POWER UNIT ASSEMBLY ITEM PART NO. DESCRIPTION 1 ..540092705 ..1 ..INLET, BLOWER HSG. 2 ..540094005 ..1 ..IMPELLER 3 ..540094004 ..1 ..BLOWER HSG. 4 ..540097076 ..4 ..HOSE CLAMP 5 ..540099001 ..5 ..WASHER 5/16 SPRING 6 ..

  • Page 26: Hitch Assembly

    HITCH ASSEMBLY Quantity 3 for Spindle Drive Units Quantity 4 for Auxiliary Engine Units...

  • Page 27

    HITCH ASSEMBLY ITEM PART NO. DESCRIPTION 1 ..540099693 ..2 ..PIN, WIRE LOCK 2 ..540200749 ..1 ..HITCH, GEN II ... 540200828 ..1 ..HITCH, GEN I 3 ..540093082 ..4 ..NUT 1/2 NYLOC 4 ..

  • Page 28

    SPINDLE DRIVE ASSEMBLY...

  • Page 29

    SPINDLE DRIVE ASSEMBLY ITEM PART NO. DESCRIPTION 1 ..(539) 106752 ... 1 ..FAN COVER W/DECALS 2 ..(539) 108941 ... 1 ..UPPER HOUSING 3 ..(539) 109900 ... 1 ..LOWER HOUSING 4 ..(539) 106786 ... 2 ..BEARING W/O COLLAR 5 ..

  • Page 30: Drive Kit Assembly

    DRIVE KIT ASSEMBLY (539) 108960 - 42 INCH DECK (539) 108961 - 48 INCH DECK (539) 108962 - 52 INCH DECK (539) 108963 - 61 INCH DECK ITEM PART NO. DESCRIPTION 1 ..(539) 108950 ... 1 ..42 SHIELD ...

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