Hayter Harrier 56 BBC Owner's Handbook Manual

Hayter Harrier 56 BBC Owner's Handbook Manual

Auto drive, variable speed
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(English Version)
CODE
FROM SERIAL NO:
563D
260000001
ISSUE 14.02.06
Harrier 56 BBC
CODE
563D
Auto Drive
(Variable Speed)
OWNER'S HANDBOOK
PART NUMBER: 111-0657 (A)

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Summary of Contents for Hayter Harrier 56 BBC

  • Page 1 Harrier 56 BBC OWNER'S HANDBOOK (English Version) CODE FROM SERIAL NO: 563D 260000001 ISSUE 14.02.06 CODE 563D Auto Drive (Variable Speed) PART NUMBER: 111-0657 (A)
  • Page 2: Specifications

    MAIN FEATURES /SPECIFICATIONS Main Features Spark Plug Lead. Engine Cover. Air Cleaner. Fuel Filler Cap. Oil Filler Cap and Dipstick. Serial No.Label. Handlebar Securing Knob. Engine Start-Grip. Throttle Control/Engine Stop BBC Control Lever. Handlebar. Ground Drive Clutch Lever Blade Brake Clutch Lever Variable Speed Control ( see note ) Grassbag Assembly.
  • Page 3 1ST Year (12 months) We certify that this service has been carried out by an Authorised Hayter Service Dealer Date: 2nd Year (24 months) We certify that this service has been carried out by an Authorised Hayter Service Dealer Date: 1ST Year (12 months) Owner’s Name: Serial Number:...
  • Page 5: Table Of Contents

    1.2 Main Features/Specifications 1.5 Contents 1.6 Introduction 1.7 Warranty 1.8 - 1.11 Safety Precautions - Training 1.8 - 1.9 - Preparation 1.9 - 1.10 - Operation 1.10 - Maintenance and Storage 1.11 - Safety Symbols 1.11 - Decal Symbols 1.12 Assembling the Mower 1.12 - Delivery Checklist 1.12...
  • Page 6: Introduction

    Any arbitrary modifications carried out to this machine may relieve Hayter Limited of liability for any resulting damage or injury. Hayter mowers are robustly constructed and designed for efficient economical performance under normal mowing conditions. Correct operation and maintenance will ensure a long and satisfactory service life.
  • Page 7: Warranty

    LIMITED WARRANTY Hayter Limited warrants to the original user/purchaser that this unit shall be free from defects in material and workmanship under normal use and service for a period of three years from the date of purchase. The manufacturer of major proprietry components ie. engines, gearbox / transaxle (where applicable) furnish their own warranty and services are provided through their authorised network.
  • Page 8: 1.11 Safety Precautions

    SAFETY PRECAUTIONS Safety Alert Symbol This safety alert symbol indicates important safety messages. When you see this symbol be alert to the possibility of injury. Carefully read the following and inform others. Your mower is perfectly safe if used correctly. Failure to observe the following precautions may result in serious injury.
  • Page 9: Operation

    SAFETY PRECAUTIONS Preparation - Always use fresh fuel. Stale fuel can block the carburettor and cause leakage. - Replace fuel tank and oil tank caps securely. A damaged cutterblade or loose fixing bolt are major hazards. Before use, always visually inspect the cutting mechanism to ensure that it is in good condition.
  • Page 10: Maintenance And Storage

    SAFETY PRECAUTIONS Operation Do not tilt the mower when starting the engine. Do not put hands or feet near or under rotating parts. Never pick up or carry the mower while the engine is running. Never lift the rear deflector while the engine is running. Never touch the exhaust/exhaust guard or cooling fins when the engine is hot.
  • Page 11: Safety Symbols

    SAFETY PRECAUTIONS Maintenance & Storage Allow the engine to cool before storing in any enclosure. To reduce the fire hazard, keep the engine and the surrounding deck area free of grass, leaves, or excessive grease. Check the rear deflector and grassbag frequently for wear or deterioration. Replace worn or damaged parts for safety.
  • Page 12: Assembling The Mower

    ASSEMBLING THE MOWER Delivery Checklist Remove the mower from the packaging and check that the following items have been supplied correctly. If any items are missing contact, your local Hayter dealer. 1. Engine Handbook. 2. Grassbag. To prevent accidents cut off the long ribbon attached to the grass- bag and discard.
  • Page 13: Before Starting The Mower

    BEFORE STARTING Prevent Engine Damage To prevent engine damage the engine is shipped without oil or petrol. The engine must be filled with the correct grade of oil and petrol before starting the engine. Always use high quality detergent oil classified SAE 30 oil. Never use additives with recommended oil.
  • Page 14: 1.19 Operating The Mower 1.34

    OPERATING THE MOWER Controls Operate all control levers several times and ensure that the cables move freely. Check that the cutterblade stop and ground drive clutch levers return freely to their rest position when released. Whilst operating the engine throttle mechanism slight resistance should be felt when moving the lever to the ‘choke’...
  • Page 15: Engaging Cutterblade Drive

    OPERATING MOWER Engaging Cutterblade Drive Always make sure the stop lever is fully forward. (1) To engage the (BBC) cutterblade first push the switch actuating lever downward. (2) Pull the stop lever back against the handlebar at the same time, and hold in position.
  • Page 16: Slopes

    OPERATING THE MOWER Slopes To prevent engine damage do not use the mower on slopes greater than 20 degrees. Height of Cut To adjust the height of cut: Grip the lever and pull sideways to dis- engage it from the locking notch, then push forwards to lower or pull backwards to raise the height of cut.
  • Page 17: Without Grass Collection

    OPERATING MOWER Without Grass Collection Remove the grassbag and operate the mower with the rear deflector in the closed position. CS386 Heavy Growth Areas of heavy growth should be mown without collecting the clip- pings. If collection is required, first mow the area without the grassbag at the maximum height of cut setting.
  • Page 18: Lawn Care Calendar

    LAWN CARE CALENDAR To be used as a guide only. January There is very little work to do this month apart from brushing away leaves. Keep off the grass if frozen or waterlogged. February Rake the grass thoroughly. Spike the lawn to aerate and stimulate soil organisms and root growth and apply lawn sand if necessary.
  • Page 19: Lawn Care

    LAWN CARE CALENDAR August Keep mowing regularly and watering as necessary. Fill any cracks caused by drought with a mixture of sharp sand and soil. In dry weath- er conditions leave the grass longer to help retain ground moisture. September Raise the height of cut to allow the grass to thicken and protect the roots from the winter frost and snow.
  • Page 20: Maintenance Schedule

    MAINTENANCE SCHEDULE Follow the hourly or calendar intervals, whichever occurs first. More frequent service will be required if working for prolonged periods under dusty, dry conditions, or when airborne debris is present or after extensive operation cutting tall, dry grass. First 5Hrs After the very first five hours change the engine oil Daily...
  • Page 21: 1.28 Mower Maintenance - Engine

    MOWER To prevent accidents stop the engine and disconnect the spark plug lead before attempting to carry out maintenance procedures on the mower. Air Cleaner Spark Plug / Lead Carburettor Exhaust Guard Exhaust Oil fill/Dipstick Start Grip Fuel Cap Cover Throttle Cable Adjustment Loosen casing clamp screw (1) and move the governor lever (2) in the direction of screw (1) as far as possible.
  • Page 22: Oil Service

    MAINTENANCE MOWER Oil Service Check the oil level daily before starting the engine and ensure that the correct oil level is maintained. Refer to-‘Before Starting the Mower’ for oil checking and filling instructions. Change the engine oil after the first 5 hours of operation and thereafter according to the ‘Maintenance Schedule’:- 1.
  • Page 23: Spark Plug Service

    MOWER MAINTENANCE Spark Plug Service Use only Briggs & Stratton spark tester (1) to check for a spark as shown in the diagram. Replace the spark plug every 100 hours or every season, whichever occurs first. A spark plug wrench is available from any authorised Briggs &...
  • Page 24: Deck Housing

    MOWER MAINTENANCE Deck Housing Remove grass debris from the top and underside of the deck housing immediately after use. Fertilisers and top dressings are particularly corrosive. Thoroughly clean the mower deck immediately after use on treat- ed grass and store well away from corrosive materials. Securing Nuts &...
  • Page 25: Lubrication

    MOWER MAINTENANCE Lubrication Lubricate the wheels, pivot points and linkages with engine oil every 25 operating hours. Apply a good quality medium grease to the inner control cables at the point of entry and exit from their outer casing. Cutterblade Removal Drain the fuel by running the engine until the fuel tank is empty and the engine stops.
  • Page 26: Cutterblade Assembly

    MOWER MAINTENANCE Cutterblade Assembly Assemble the cutterblade (2) with the turned up edges facing towards the engine. Secure the cutterblade using two new fixing screws and tighten to a torque of 55Nm. To prevent accidents never reuse the fixing screws. Cutterblade Sharpening A slightly worn cutterblade may be re-sharpened.
  • Page 27: Storage

    MOWER MAINTENANCE Storage To store the handlebar unscrew the 2 small securing knobs sufficient- ly to allow it to be pivoted forwards to rest against the mower. Take care to ensure that the control cables do not become snagged at the pivot point and depress the engine stop lever to prevent it being dam- aged through contact with the engine.
  • Page 28: 1.29 Trouble Shooting

    PROBLEM POSSIBLE FAULT Engine will not turn over Engine stop lever released. Incorrect oil level. Obstruction under deck. Engine smokes Excess oil level. Air cleaner cartridge oil soaked or blocked. Engine runs then stops Fuel starvation. Fuel cap vent blocked. Engine will not start Engine under load.
  • Page 29 TROUBLE SHOOTING PROBLEM POSSIBLE FAULT Engine vibrates excessively Mounting bolts loose. Cutterblade Screw loose. Cutterblade out of balance. Bent crankshaft. Uneven cut Undulating ground conditions Cutterblade worn Cutterblade out of balance Wheels / roller damaged Discharge chute blocks Grass is wet Cut height too low Grassbag full Airflow through the...
  • Page 31: Declaration Of Conformity

    DECLARATION EC DECLARATION OF CONFORMITY Manufacturer: HAYTER LIMITED, Address: Spellbrook, Bishop’s Stortford, Herts. CM23 4BU. ENGLAND declare that the lawnmower: Model name: Type: Model No: Cutting width: Speed of rotation of the cutting device: Engine manufacturer: Speed of rotation of engine: Complies with the provisions of Directive: 98/37/EC Essential Health &...
  • Page 32: Height Of Cut

    UPPER MAINFRAME ITEM NO. DESCRIPTION CLIP GRASSBAG FLAP CONNECTING ROD BAT TERY COVER BOLT HANDLEBAR M8*45 C AB L E BBC GUIDE CABLE CABLE_CLUTCH V/S CAP FOR M8 NUT BLACK HANDLEBAR CLAMP PLATE COVER_GRASSBAG DEFLECTOR ENGINE B&S INTEK EDGE 55 OHV BBC CONTROL LEVER FRAME_GRASSBAG FABRIC GRASSBAG...
  • Page 33 UPPER MAINFRAME PARTS LIST View A 1.33...
  • Page 34 LOWER MAINFRAME DESCRIPTION ITEM NO. AXLE FRONT WELD ASSY BAR SPRING TENSION BEARING 6001-2RS BEARING FRONT AXLE BEARING HOUSING BELT VARIATOR 520 BOLT CENTRE BBC BRACKET CABLE BRACKET CONN ROD BUSH DIA 6.3*DIA 9.5*7 BUSH PIVOT PULLEY 51MM PCD CHAIN 40 PITCHES 3/8" INC LINK" CLAMP UNDERDECK ROD-CONNECTING W/A COVER DRIVE...
  • Page 35 LOWER MAINFRAME PARTS LIST ITEM NO. DESCRIPTION ROLLER SHAFT WELDED SHROUD-FREEWHEEL SPRING COUNTER BALANCE SPRING TORSION HOC GALV SPRING VARIATOR SPROCKET GEARBOX 10T*38 SPROCKET ROLLER 18T THROWPLATE UNDERDECK FIXED UNDERDECK REMOVABLE VARIATOR ASSEMBLY WASHER PLAIN 5/16x1x16G WASHER PLAIN M6 SCREW SOC SHOULDERED WASHER STARLOCK 5/16"...
  • Page 36 LOWER MAINFRAME PARTS LIST 1.36 Detail...
  • Page 37 NOTES 1.37...
  • Page 38 NOTES 1.38...
  • Page 39 NOTES 1.39...
  • Page 40 CUSTOMER INFORMATION /NOTES Serial No: Engine:- Engine Type:- 12K602-0120-E1(563D) Briggs & Stratton INTEK-55 Date of Sale:- Your Local Dealer:- Notes:- 1.40...

This manual is also suitable for:

563d

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