Yamaha YBR 125K Owner's Manual
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Yamaha YBR 125K Owner's Manual

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OWNER'S MANUAL
YBR 125K
YBR 125K
YBR 125K
YBR 125K
YBR 125K
5YJ-F8199-E0

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Summary of Contents for Yamaha YBR 125K

  • Page 1 OWNER’S MANUAL YBR 125K YBR 125K YBR 125K YBR 125K YBR 125K 5YJ-F8199-E0...
  • Page 2 IDENTIFICATION NUMBERS RECORD Record the frame serial number and engine serial number in the spaces provided for assistance when ordering spare parts from a Yamaha dealer or reference in case the vehicle is stolen. 1. FRAME SERIAL NUMBER: 2. ENGINE SERIAL NUMBER:...
  • Page 3 YBR 125K OWNER’S MANUAL © 2003 Yamaha Motor da Amazônia Ltda. 1st edition, January 2003 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor da Amazônia Ltda. is expressly prohibited. Printed in Brazil.
  • Page 4 INTRODUCTION Congratulations on your purchase of the YAMAHA YBR 125K. This model is the result of Yamahaís vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftmanship and reliability that have made Yamaha a leader in these fields.
  • Page 5 This manual should be considered a permanent part of this machine and should remain with it even if the machine is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing. There may be minor discrepancies between your machine and this manual.
  • Page 6 WARNING: PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MACHINE. DO NOT ATTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE ATTAINED A SATISFACTORY KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES.
  • Page 7 SAFETY INFORMATION TWO-WHEELED MACHINES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING. HE OR SHE SHOULD. 1.
  • Page 8 Items above must also be followed by pillion rider. MODIFICATION Modifications made to the machine not approved by Yamaha, or the removal of original equipment, may render your machine unsafe for use and may cause severe personal injury. Modifications may also make your machine illegal to use.
  • Page 9 Use extra care if riding a machine which has added cargo or acessories. Genuine Yamaha accessories have been specifically designed for use on this machine. Since Yamaha cannot test all other accessories which may be available, you must personally be responsible for the proper selection, installation and use of non-Yamaha accessories.
  • Page 10 GASOLINE AND EXHAUST GAS 1. GASOLINE IS HIGHLY FLAMMABLE: Always turn off the engine when refueling. Take care not to spill any gasoline on the engine or exhaust system when refueling. Never refuel while smoking or in the vicinity of an open flame. 2.

  • Page 11: Table Of Contents

    CONTENTS DESCRIPTION ............. 1-1 PRE-OPERATION CHECKS ........4-1 Engine oil ..............4-3 MACHINE IDENTIFICATION ........2-1 Tires ................ 4-3 Vehicle identification number ......... 2-1 Engine serial number ..........2-1 Fitting/Fasteners ............ 4-6 Switches ..............4-6 CONTROL FUNCTIONS ..........3-1 Wheels ............4-6 Main switch ............
  • Page 12 Steering inspection ..........6-24 PERIODIC MAINTENANCE AND MINOR REPAIRS ..6-1 Tool kit ..............6-2 Wheel bearings ............ 6-24 PERIODIC MAINTENANCE/LUBRICATION ..6-3 Battery ..............6-25 Torque specifications ..........6-5 Replenishing the battery fluid ......6-26 Engine oil ..............6-6 Storage the battery ..........

  • Page 13: Description

    DESCRIPTION 01. Fuel cock 11. Rear brake pedal 02. Starter lever 12. Clutch lever 03. Battery 13. Handlebar switches over right 04. Fusible 14. Speedometer 05. Tool kit 15. Main switch 06. Shift pedal 16. Fuel gauge 07. Shock absorber 17.

  • Page 14: Machine Identification

    1. Engine serial number NOTE: Model code is indicated by 4th to 8th A digits and serial number is indicated by 12th to 17th digits B. Record these numbers for reference in case of ordering parts from a Yamaha dealer.

  • Page 15: Control Functions

    CONTROL FUNCTIONS Electrical circuits are switched on. Engine can be started. Main switch The main switch controls the ignition and the electrical The key cannot be removed. system. Itís operation is described below. OFF: All electrical circuits are switched off. The key can be removed.

  • Page 16: Indicator Lights

    Indicator lights Turn indicator lights " " The corresponding indicator fhashes when the turn switch is moved to the ì ì or ì ì. High beam indicator light " " This indicator comes on when the headlight high beam is used. Neutral indicator light "...

  • Page 17: Speedometer

    Speedometer Fuel gauge 1. Adjustind knob 2. Odometer 1. Fuel gauge The speedometer shows riding speed. The fuel gauge indicates the quantity of the remaining This speedometer is equipped with an odometer. gasoline in the tank. The gauge needle moves from ìFî (Full) to ìEî...

  • Page 18: Handlebar Switches Over Left

    Handlebar switches over left LIGHTS SWITCH Turning the light switch to ì ì, turns on the meter lights, headlight and tail-lights. PASS SWITCH " " Press the switch to operate the passing light. Dimmer switch Turn the switch to " "...
  • Page 19 Handlebar switches over rigt “ENGINE STOP” switch The engine stop switch is a safety device for use in an emergency such as when the motorcycle overturns or if trouble occurs in the throttle system. Turn the switch to ì î to start the engine, and turn the switch to ì î...

  • Page 20: Clutch Lever

    Clutch lever Shift pedal 1. Clutch lever 1. Shift pedal The clutch lever is located on the left handlebar. Pull the This motorcycle is equipped with a constant-mesh 5-speed clutch lever to the handlebar to disengage the clutch, and transmission. release the lever to engage the clutch.

  • Page 21: Front Brake Lever

    Front brake lever Rear brake pedal 1. Rear brake pedal 1. Front brake lever The rear brake pedal is on the right side of the motorcycle. The front brake lever is located on the right handlebar. Pull Press down on the brake pedal to apply the rear brake. it toward the handlebar to apply the front brake.

  • Page 22: Fuel Tank Cap

    TO OPEN: Fuel tank cap Insert the key and turn it 1/4 turn clockwise. The lock will be released and the cap can be opened. TO CLOSE: Push the tank cap into position with the key inserted. To remove the key, turn it counterclockwise to the original position.

  • Page 23: Fuel Cock

    The fuel cock supplies fuel from the tank to the carburetor Fuel cock while filtering it also. The fuel cock has three positions: OFF: With the fuel cock in this position, fuel will not flow. Always set the fuel cock to this position when the engine is not running.

  • Page 24: Starter Lever

    Starter lever Kick starter 1. Starter lever 1. Kick starter Rotate the kick starter away from the engine. Push the starter Starting a cold engine requires a richer air-fuel mixture. A down lightly with your foot until the gears engage, then kick separate starter circuit supplies the mixture.

  • Page 25: Steering Lock

    Steering lock The steering is locked when the main switch is turned to ìLOCKî. To lock the steering, turn the handlebars all the OFF (PUSH) way to the left. With the key at ìOFFî position, push it into the main switch and release it, turn it counterclockwise to ìLOCKî, and remove the key.

  • Page 26: Seat

    To remove the seat, remove the side covers (see page 3- Seat 13), then remove the bolts and release the lobe from the rear portion of the frame. To reinstall the seat, insert the lobe into the receptacle on the frame, then tighten the bolts. Reinstall the side covers.

  • Page 27: Side Covers

    Side covers 1. Pull 2. Pull forward 1. Pull 2. Pull forward Insert the key and turn it 1/4 clockwise. Pull the cover Remove the key nad then pull the cover towards yourself towards yourself 1 to release the fitting pin, and then, pull 1 to release the fitting pin, and then, pull it forward 2.

  • Page 28: Rear Shock Absorber Adjustment

    Each shock absorber is equipped with a spring preload Rear shock absorber adjustment adjusting ring. Adjust spring preload as follows. Turn the adjusting ring in direction a to increase spring preload and in direction b to decrease spring preload. Make sure that the appropriate notch in the adjusting ring is aligned with the position indicator on the rear shock absorber.

  • Page 29: Pre-Operation Checks

    PRE-OPERATION CHECKS Before using this motorcycle, check the following points: ITEM ROUTINE PAGE Check operation, condition and free play. Brakes 6-16 ~ 6-18 Adjust if necessary Check operation, condition and free play. Clutch 6-18 Adjust if necessary Check for smooth operation. Throttle grip / cable 6-14 , 6-22 Lubricate / Adjust if necessary...
  • Page 30 ITEM ROUTINE PAGE Rear brake and shift pedal Check for smooth operation. 6-22 shafts Lubricate if necessary Front brake and clutch Check for smooth operation. 6-22 lever pivots Lubricate if necessary Check for smooth operation. Sidestand 6-22 Lubricate if necessary Check all chassi fittings and fasteners.

  • Page 31: Engine Oil

    Engine oil (See page 6-6 for details) Tires Make sure the engine oil is at the specified level. Add oil as To ensure maximum performance, long service, and safe necessary. operation, note the following: 1. Tire air pressure OIL QUANTITY: Always check and adjust the tire pressure before operating the machine.
  • Page 32 WARNING: Basic weight: 116 Kg ( 256 lb) With oil and without fuel Proper loading of your motorcycle is important for the handling, braking, and other performance and safety 160 Kg ( 353 lb) Maximum load*: characteristics of your motorcyle. Do not carry loosely packed items that can shift.
  • Page 33 Yamaha for this model. The front and rear if the side wall is cracked, contact a Yamaha dealer or tires should always be by the same manufacturer and other qualified mechanic and have the tire replaced.

  • Page 34: Fitting/Fasteners

    If any abnormal 2. Patching a punctured tube is not recommended. If condition exists in a wheel, consult a Yamaha dealer or it is absolutely necessary to do so, use great care other qualified mechanic. Do not attempt even small and replace the tube as soon as possible with a repairs to the wheel.

  • Page 35: Fuel

    ( 2.860 Imp gal, 3.434 US gal) Reserve: 1.7 L ( 0.374 Imp gal, 0.450 Us gal) Your Yamaha engine has been designed to use regular 1. Fuel level 2. Filler tube unleaded gasoline with a pump octane number ([R+m]/2) of 86 or higher, or research octane number of 91 or higher.

  • Page 36: Operation And Important Riding Points

    Before riding this motorcycle, become thoroughly familiar with all operating controls and their functions. 2. Be vareful not to put any object near battery Consult a Yamaha dealer regarding any control or terminals. function that you do not thoroughly understand.

  • Page 37: Starting A Cold Engine

    For extended engine life always warm the engine up never light should be on. If the light does not come on, ask a Yamaha dealer to inspect it. accelerate hard while the engine is cold. To check if engine temperature is normal, rev the engine with the choke closed 4.

  • Page 38: Shifting

    Shifting CAUTION: 1. Do not coast for long periods with the engine off, The transmission lets you control the amount of power you have available at a given speed for starting, accelerating, and do not tow the motorcycle a long distance. Even climbing hills, etc.

  • Page 39: Tips For Reduccing Fuel Consumption

    Tips for reducing fuel consumption Engine Break-in There is never a more important period in the life of your Your motorcycleís fuel consumption depends to a large motorcycle than the period 1.000Km. For this reason we extent on your riding style. The following tips can help reduce ask that you carefully read the following material.

  • Page 40: Parking

    4. After 1,000 Km: Avoid prolonged full throttle operation. Vary speeds occasionally. CAUTION: If any engine trouble should occur during the break-in period, consult a Yamaha dealer immediately.

  • Page 41: Periodic Maintenance And Minor Repairs

    Perodic inspection, adjustment, and lubrication will keep If you are not familiar with motorcycle service, this work your motorcycle in the safest and most efficient condition should be done by a Yamaha dealer. possible. Safety is an OBLIGATION of the motorcycle owner.

  • Page 42: Tool Kit

    NOTE: Tool kit If you do not have necessary tools required during a service operation, take your motorcycle to a Yamaha dealer for service. WARNING: Modifications to this motorcycle not approved by Yamaha may cause loss of performance, excessive emissions, and render it unsafe for use. Consult a Yamaha dealer before attempting any changes.

  • Page 43: Periodic Maintenance/Lubrication

    PERIODIC MAINTENANCE / LUBRICATION EVERY 3,000KM 1,000KM 3,000KM REMARKS ITEM OR ERERY 6 MONTHS How it sounds / Adjust if necessary. Valves* Check condition and clean if necessary. Spark plug Replace if necessary every 12,000 Km. Clean or replace if necessary. Air filter Check fuel hose, for cracks or damage.
  • Page 44 / front brake Check operation. Lights and flashers Nuts and bolts Check tighten. General Check Motorcycle Aspect : It is recommended that these items be serviced by a Yamaha dealer. : Molybdenum disulfide grease. : Lithium soap based grease.

  • Page 45: Torque Specifications

    Torque specifications Use a torque wrench to tighten these items. It is recommended that these items be checked occasionally, specially before a long trip. Always check the tightness of these items whenever they are loosened for any reason. General torque especifications (Nut) (Bolt) kgf.m...

  • Page 46: Engine Oil

    Engine oil 1. Oil level measurement a. Place the motorcycle on a level place and hold it in an upright position. Warm up the engine for several minutes. NOTE: Be sure the motorcycle is positioned straight up when checking the oil level. A slight tilt toward the side can result in false readings.
  • Page 47 2. Engine oil and filter replacement a. Warm up the engine for a few minutes. b. Stop the engine. Place an oil pan under the engine and remove the dipstick. c. Remove the drain plug and drain the oil. d. Reinstall the drain plug, check if the gasket is damaged and tighten it to the specified torque.
  • Page 48 e.Fill engine with oil. Install the oil filter cap and tighten. CAUTION: Do not put in any chemical additives. Engine oil also Recommended oil: lubricates the clutch and additives could cause clutch Yamalube 4 slippage. Oil quantity: CAUTION: Total amount: Be sure no foreign material enters the crankcase.

  • Page 49: Oil Pressure

    If no oil comes out after one minute, turn off the engine immediately so it will not seize. In such a case go to the nearest Yamaha dealer or other qualified mechanic for repairs. 3. After checking, tighten the check bolt to the specified torque.

  • Page 50: Air Filter

    Air filter The air filter should be cleaned at the specified intervals. It should be cleaned more frequently if you are riding in unusually wet or dusty areas. 1. Remove the right side cover.(pag. 3-13) 2. Remove the air filter case cover by removing the bolts. 3.
  • Page 51 5. Remove the air filter elements from the guide and clean them with solvent. After cleaning, remove the remaining solvent by squeezing the air filter. 6. Apply recommended oil to the entire surface of the filter and squeeze out the excess oil. The air filter should be wet but not dripping.

  • Page 52: Carburetor Adjustment

    The carburetor is a vital part of the engine. Adjusting should The correct valve clearance changes with use, resulting in be left to a Yamaha dealer who has the professional improper fuel/air supply or engine noise. To prevent this, knowledge, specialized data, and equipment to do so valve clearance must be adjusted regularly.

  • Page 53: Idle Speed Adjustment

    1. Throttle stop screw NOTE: If the specified idle speed cannot be obtained by performing the above adjustment, consult a Yamaha dealer. Standard idle speed: 1,300 ~ 1,400 r/min 6-13...

  • Page 54: Throttle Cable Adjustment

    Throttle cable adjustment NOTE: Before checking the throttle cable free play, the engine idling speed should be adjusted. The throttle cable should have an specified free play in the turning direction at the grip flange. If the free play is incorrect, follow the instructions below.

  • Page 55: Spark Plug Inspection

    Instead, take the spark plug, a good estimate of the correct torque is 1/4 to motorcycle to a Yamaha dealer. You should periodically 1/2 turn past finger tight. Have the spark plug torqued to remove and inspect the spark plug because heat and the correct value as soon as possible with a torque wrench.

  • Page 56: Front Brake Adjustment

    The front brake lever free play should be adjusted to 10 Apply the brake and inspect the wear indicator. If the ~15 mm (0,4 ~0.6 in). indicator reaches the wear limit line, ask a Yamaha delaer to replace the shoes. 1. Loosen the locknut 2.

  • Page 57: Rear Brake Adjustment

    CAUTION: For brake pedal adjustment, be sure to proceed as follows (it is advisable to have a Yamaha dealer make this adjustment.) Check the operation of the brake light after adjusting the rear brake.

  • Page 58: Brake Light Switch Adjustment

    4. If the free play is still incorrect, make an adjustment at light come on later. the crankcase side. NOTE: If proper adjustment cannot be obtained or the clutch does not work correctly, ask a Yamaha dealer to inspect the internal clutch mechanism. 6-18...

  • Page 59: Drive Chain Slack Check

    Drive chain slack check NOTE: Spin the wheel several times and find the tightest position of the chain. Check and/or adjust the chain slack while it is in this tightest position. To check the chain slack the motorcycle must be held straight up with both wheels on the ground and without rider.

  • Page 60: Drive Chain Slack Adjustment

    Drive chain slack adjustment CAUTION: Too little chain slack will overload the engine and other vital parts. Keep the slack within the specified limits. To maintain correct axle alignment, Ensure the notch on the adjuster is on the same mark on left and right side 4.

  • Page 61: Drive Chain Lubrication

    Replace damaged cables as soon as possible to prevent unsafe conditions. 1. Use Yamaha Chain and Cable Lube or any brands of spray-type chain lubricant. First, Lubricate the inner cable and the cable end. If it does not remove all dirt and mud from the chain with a operate smoothly, ask a Yamaha dealer to replace them.

  • Page 62: Throttle Cable And Grip Lubrication

    Engine oil SAE 20W50 Sidestand Lubricate the pivoting parts. Check to see that the sidestand moves up and down smoothly. RECOMMENDED LUBRICANT: Engine oil SAE 20W50 CAUTION: WARNING: If the sidestand does not move smoothly, consult a Yamaha dealer. 6-22...

  • Page 63: Front Fork Inspection

    Push down hard several times and check if the fork rebounds smoothly. WARNING: If any damage or unsmooth movement is found with the front fork, consult a Yamaha dealer. CAUTION: Securely support the motorcycle so there is no danger of it falling over.

  • Page 64: Steering Inspection

    Wheel bearings If there is play in the front or rear wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer inspect the wheel bearings. The wheel bearings should be inspected according to the Maintenance Schedule.

  • Page 65: Battery

    Take care not to spill battery fluid on the chain. Battery fluid may weaken the chain causing shorter Battery breather chain life and possibly result in an accident. hose (passes in front AXLE of the frame and indicated axle) Hose junction (holds the breather hose) YAMAHA 6-25...

  • Page 66: Replenishing The Battery Fluid

    Replenishing the battery fluid CAUTION: Battery electrolyte is poisonous and dangerous, causing severe burns, etc. It contains sulfuric acid. Avoid contact with skin, eyes or clothing. Antidote: EXTERNAL: Flush with water. INTERNAL: Drink large quantities of water or milk. Follow with milk of magnesia, beaten egg, or vegetable oil.

  • Page 67: Storage The Battery

    Install a new fuse of proper amperage. Turn on the switches and see if the electrical device operates. If the fuse immediately blows again, consult a Yamaha dealer. CAUTION: WARNING: Do not use fuses of higher amperage rating than those recommended.

  • Page 68: Headlight Bulb Replacement

    Headlight bulb replacement 1. Rubber cover 1. Screw 2. Loosen the bulb connectors and remove the rubber cover. If the headlight bulb burns out, replace the bulb as follows: 3. Turn the bulb socket counterclockwise and remove the 1. Remove the screws. bulb.
  • Page 69 4. Put a new bulb, install the socket and the bulb rubber cover. 5. Reconnect the connectors. 6. Reinstall the headlight assy. If it is necessary to adjust the headlight beam, please consult a Yamaha dealer. 1. Bulb WARNING: Avoid touching the glass part of the headlight bulb to...

  • Page 70: Turn Signal Bulb Replacement

    Taillight bulb replacement Turn signal bulb replacement 1. Remove the screws and the lens. 1. Remove the lens. 2. Push the bulb inward and turn it counterclockwise. 2. Push the bulb inward and turn it counterclockwise. 3. Place a new bulb in the socket. 3.

  • Page 71: Front Wheel Removal

    1. Lock nut 2. Clip 3. Axle nut CAUTION: It is advisable to have a Yamaha dealer service the wheel. Securely support the motorcycle so there is no danger of it falling over. 6-31...

  • Page 72: Front Wheel Installation

    3. Tension bar When installing the front wheel, reverse the removal CAUTION: procedures. It is advisable to have a Yamaha dealer service the Pay attention to the following points: wheel. Securely support the motorcycle so there is no danger 2. Make sure the slot in the brake shoe plate fits over of it falling over.

  • Page 73: Rear Wheel Installation

    Rear wheel installation When installing the rear wheel, reverse the removal procedures. Pay attention to the following points: 1. Adjust the drive chain. 2. Tighten the axle nut and the tension bar nut to the specified tightening torque. Axle nut torque: 91 N.m ( 9.1 Kgf.m, 66 lbf.ft) Tension bar nut: 19 N.m (1.9 Kgf.m, 14 lbf.ft)

  • Page 74: Troubleshooting

    If your motorcycle requires any repair, bring it to a Yamaha dealer. The skilled technicians at a Yamaha dealership have the tools, experience, and know- how to properly service your motorcycle. Use only genuine Yamaha parts on your motorcycle.

  • Page 75: Troubleshooting Chart

    2. Compression There is compression Go to ignition check Use electric starter No compression Ask Yamaha dealer to inspect 3. Ignition Wipe clean with dry cloth and correct Open the throttle hal-way spark plug gap or replace spark plugs Remove spark...

  • Page 76: Cleaning And Storage

    CLEANING AND STORAGE CAUTION: Many expensive repair bills have resulted from improper A. CLEANING high pressure detergent applications such as those Frequent, thorough cleaning of your motorcycle will not only available in coin-operated car washers. enhance its appearance but will improve its general performance and extend the useful life of many components.

  • Page 77: Storage

    7. If storing in a humid or salt-air atmosphere, coat B. STORAGE all exposed metal surfaces with a light film of Long term storage (30 days or more) of your machine will oil. Do not apply oil to any rubber parts or the require some preventive procedures to guard against seat cover.

  • Page 78: Specifications

    SPECIFICATIONS MODEL YBR 125K Dimension: Overall length 1,980 mm ( 78 in) Overall width 745 mm ( 29 in) Overall height 1,050 mm ( 41 in) Seat height 780 mm ( 31 in) Wheel base 1,290 mm ( 51 in)
  • Page 79 MODEL YBR 125K Engine oil: Type Yamalube 4 or SAE 20W50 type SH Capacity: Periodic oil change 1.0 L ( 0.220 Imp galt, 0.264 US gal) Total amount 1.2 L ( 0.264 Imp gal, 0.317 US gal) Air filter: Wet type element...
  • Page 80 MODEL YBR 125K Transmission: Primary reduction system Spur gear Primary reduction rate 68 / 20 Secondary reduction system Chain drive Secondary reduction rate 45 / 14 Transmission type Constant mesh 5-speed Operation Left foot operation Gear ratio 37 / 14...
  • Page 81 MODEL YBR 125K Brakes: Front brake type Drum brake Operation Right hand operation Rear brake type Drum brake Operation Right foot operation Suspension: Front Telescopic fork Rear Swingarm (New monocross suspension) Shock absorber: Front Coil spring, Oil damper Rear Gas, Coil spring, Oil damper Front 120 mm ( 5.0 in)
  • Page 82 MODEL YBR 125K Headlight type: Halogen bulb Bulb wattage x quantity: Headlight 12V 35w /35w (1pc) tail / Brake light 12V 5w / 21w (1pc) Flasher light 12V 10w (4pc) Indicator light wattage x quantity: Panel 12V x 3,4W (2pc)

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