Replacing The Welding Torch Liner - Chicago Welding 94164 Set Up And Operating Instructions Manual

REpLACInG thE WELDInG tORCh LInER

1. Switch welder off, disconnect power, and discharge electrode to ground before
proceeding.
2. Secure welding wire to the spool, cut it near the spool, and remove it from the torch
and cable.
3. Gently twist and slide the Locking Collar (15b) off the torch and onto the Protective
Sleeve (15a). Slide the Upper Housing (15m) forward and off the Lower Housing
(15c).
4. Remove the four Screws (10g) that hold the Cable Clamp (10h) in place. Set
aside the Cable Clamp, Screws, and the Liner Sleeve (10i) underneath the cable
clamp.
5. Lay torch cable out straight to allow the cable to twist within the sleeve.
6. Press in on the Push-lock Coupler (15i) and remove the Liner from the gun end.
7. Install a new Liner and Fitting from the gun end with the end without a Fitting first.
8. Attach the Fitting at the end of the Liner (15k) to the Push-lock Coupler (15i) on the
Switch Body (15e).
9. Slide the Liner Sleeve (10i) back onto the end of the liner. Reinstall the Cable Clamp
(10h) and Screws (10g). Trim off the Liner that extends past the Clamp.
10. Make sure that all torch parts lay back into place properly including the Protective
Sleeve (15a), Head Tube (15f), and Trigger (15d). See Assembly Diagram on page
30. While all parts are properly in place, carefully put the Upper Housing (15m)
back onto the Lower Housing (15c) and slide back to secure. Slide the Locking
Collar (15b) back onto the Housings (15c, 15m) and twist to secure.
11. Check the Torch (15) carefully for proper operation.
12. Route the Wire as instructed on page 12.
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS
MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES
ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED
TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY
PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR ExPRESSLY STATES
THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
For technical questions, please call 1-800-444-3353;
SKU 94164
pLEASE READ thE FOLLOWInG CAREFULLY
troubleshooting section at end of manual.
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