Ford 2004 Econoline Owner's Manual
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Ford 2004 Econoline Owner's Manual

Ford 2004 Econoline Owner's Manual

Ford econoline
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2004 Econoline (eco)
Owners Guide (post-2002-fmt)
USA English (fus)
Table of Contents
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Summary of Contents for Ford 2004 Econoline

  • Page 1: Table Of Contents

    Heater only Manual heating and air conditioning Lights Headlamps Turn signal control Bulb replacement Driver Controls Windshield wiper/washer control Steering wheel adjustment Power windows Mirrors Speed control Locks and Security Keys Locks 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 2 Roadside Emergencies Getting roadside assistance Hazard flasher switch Fuel pump shut-off switch Fuses and relays Changing tires Jump starting Wrecker towing Customer Assistance Reporting safety defects (U.S. only) Cleaning Underbody preservation 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 3 Ford Motor Company. Ford may change the contents without notice and without incurring obligation. Copyright © 2004 Ford Motor Company...

  • Page 4: Introduction

    State of California to cause cancer and birth defects or other reproductive harm. CONGRATULATIONS Congratulations on acquiring your new Ford. Please take the time to get well acquainted with your vehicle by reading this handbook. The more you know and understand about your vehicle, the greater the safety and pleasure you will derive from driving it.
  • Page 5 Do not tow a trailer during this break-in period. For more information regarding trailer towing, refer to Trailer towing in the Driving chapter. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 6 • where the driver was positioning the steering wheel. To access this information, special equipment must be directly connected to the recording modules. Ford Motor Company and Ford of Canada do not access event data recorder information without obtaining consent,...
  • Page 7 Your vehicle is not a passenger car. As with other vehicles of this type, failure to operate this vehicle correctly may result in loss of vehicle control, vehicle rollover, personal injury or death. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 8 For additional information, please contact the Truck Body Builders Advisory Service at 1–877–840–4338. Use of your Ford light truck as an ambulance, without the Ford Ambulance Preparation Package voids the Ford New Vehicle Limited Warranty and may void the Emissions Warranties. In addition, ambulance...
  • Page 9 By referring to the pages in the provided supplement, you can properly identify those features, recommendations and specifications that are unique to your vehicle. Refer to this Owner’s Guide for all other required information and warnings. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 10 Brake Fluid - Anti-Lock Brake System Non-Petroleum Based Traction Control AdvanceTrac Master Lighting Switch Hazard Warning Flasher Fog Lamps-Front Fuse Compartment Fuel Pump Reset Windshield Wash/Wipe Windshield Rear Window Defrost/Demist Defrost/Demist 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 11 Avoid Smoking, Flames, Battery Acid or Sparks Explosive Gas Fan Warning Maintain Correct Fluid Power Steering Fluid Level Emission System Engine Air Filter Passenger Compartment Jack Air Filter Check fuel cap 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 12: Instrument Cluster

    Continued driving with this light on may cause the Service Engine Soon warning light to come on, refer to Fuel filler cap in the Maintenance and Specification chapter. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 13 Safety belt: Reminds you to fasten your safety belt. A chime will also sound to remind you to fasten your safety belt. Charging system: Illuminates when the battery is not charging properly. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 14 Headlamps on warning chime: Sounds when the headlamps or parking lamps are on, the ignition is off (the key is not in the ignition) and the driver’s door is opened. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 15: Gauges

    Stop the vehicle as soon as safely possible, switch off the engine and let the engine cool. Never remove the coolant reservoir cap while the engine is running or hot. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 16 Add oil if needed. If the oil level is correct, have your vehicle checked at your dealership or by a qualified technician. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 17 The FUEL icon and arrow indicates which side of the vehicle the fuel filler door is located. Refer to Filling the tank in the Maintenance and Specifications chapter for more information. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 18: Entertainment Systems

    AM/FM frequency band in radio mode. 4. Memory preset buttons: To set a station: Select frequency band AM/FM1/FM2; tune to a station, press and hold a preset button until sound returns. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 19 SET appears in the display. Press SEEK to decrease increase the hours. To set the minute, press and hold CLK until CLOCK SET appears in the display. Press TUNE to decrease or increase the minutes. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 20: Am/Fm Stereo Cassette

    3. CLK: To set the hour, press and hold CLK. Then press SEEK to decrease or increase hours. To set the minute, press and hold CLK and press TUNE to decrease or increase the minutes. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 21 Press TUNE to change frequency down/up 11. Seek: Press and release for previous/next strong station, selection or track. 12. Power/volume: Press to turn ON/OFF; turn to increase or decrease volume levels. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 22: Am/Fm Stereo With Cd

    17. Cassette door: Insert a cassette into the cassette door. AM/FM STEREO / SINGLE CD RADIO (IF EQUIPPED) 14 15 16 17 18 VOL - PUSH ON BASS TREB FADE DISC SEEK COMP TUNE SHUFFLE 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 23 AM stations and 12 FM stations (six in FM1 and six in FM2). 9. CD: Press and hold until desired point of a selection is reached. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 24 Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should not be inserted into the CD player. The label may peel and cause the CD to become jammed.

  • Page 25: Am/Fm Stereo With In-Dash Six Cd

    CD passages together for a more consistent listening level. Press the COMP control until COMP ON is displayed. 4. Mute: Press to MUTE the playing media. Press again return to playing media. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 26 RDS data).Traffic information is not available in most U.S. markets. FIND Program type: Allows you to search RDS-equipped stations for a certain category of music format: Classic, Country, Info, Jazz, Oldies, R&B, Religious, Rock, Soft, Top 40. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 27 14. Load: Press LOAD to load a CD in the system. The display will read SELECT SLOT. Select the desired memory preset slot (1–6). The display will then read LOAD CD. Partially 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 28 CASSETTE/PLAYER CARE • Use only cassettes that are 90 minutes long or less. • Tighten very loose tapes by inserting a finger or pencil into the hole and turning the hub. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 29 Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should not be inserted into the CD player.

  • Page 30: Rear Seat Entertainment System

    2. If a movie is desired, insert a VHS cassette into the VCP and the video should start playing. 3. Press the MEDIA control to toggle to any other desired media source. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 31 Read all of the safety and operating instructions before operating the system and retain for future reference. Do not attempt to service, repair or modify the AutoVision System. See your Ford or Lincoln Mercury dealer. 2004 Econoline (eco) Owners Guide (post-2002-fmt)
  • Page 32 Federal Communication Commission (FCC) Compliance Changes or modifications not approved by Ford Lincoln Mercury could void user’s authority to operate the equipment. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules.
  • Page 33 This could take an hour or more. Dew sensor circuit • Under high moisture (dewed) conditions, the tape heads and cassette tape may be damaged if the VCP is operated. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 34 • Dual stereo headphone with electric volume control • Self docking connection for easy mobile installation • Latching system for secure safety • Carrying handle for portability • Water resistant tape door 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 35 Your AutoVision System is also equipped with a Dew sensor circuit and a High/low temperature sensor circuit. For more information on these circuits, please refer to Humidity and moisture condensation and Temperature extremes in this chapter. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 36 Press to stop the tape. 7. HEADPHONE VOLUME UP/DOWN KEYS button For home use only, please refer to the In-Home Use section. 8. EJECT button Located inside the videocassette cover. Press to eject the tape. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 37 Press to activate Auto Tracking in the playback mode. 5. TRACKING + button Press for manual tape tracking. 6. TRACKING — button Press for manual tape tracking. 7. PLAY button Press to play the tape. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 38 (+ and − polarities). Ensure that you use only new batteries of the same brand. If you will not be using the remote control for a considerably long time, remove the batteries. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 39 “enable” them again by simultaneously pressing the 3 and 5 preset controls. The settings of the front seat controls will always override those of the rear seat controls. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 40 Use the SEEK, VOLUME and MEM controls to make any desired adjustments. Press the control again to engage the rear speakers and deactivate the Personal Audio Feature. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 41 • TAPE — cassette tape (if equipped) • CD — single cd player (if equipped) • CDDJ — compact disc changer (if equipped) • VCP — video cassette player • AUX — auxiliary jack input 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 42 ) or the next ( ) track. In CDDJ mode, press the SEEK control to access the previous ( ) or the next ( ) track of the currently selected disc. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 43 • When the ignition is turned ON, audio is through the headphones as LOW volume. Press the (+) control to increase volume. To listen through the vehicle’s speaker system, press the speaker button ( on the media control panel. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 44 1. Press the POWER control on the VCP. 2. Insert a videocassette into the VCP. 3. The videocassette should automatically begin playback, and the picture will appear within approximately nine seconds. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 45 Encore (on remote control) • Press the ENCORE control while in playback mode. The VCP will reverse to the previous five seconds of the selection and then operate at normal playback mode. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 46 This will allow you to view the video and listen to the audio from the auxiliary input. To listen to another audio source while viewing video from the auxiliary input, press the MEDIA control until the desired media source is illuminated. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 47 4. The HP2 indicator illuminates when the headphone jack 2 is plugged in. 5. The Operation indicators illuminate when the system is powered ON, a HIFI tape is being played, or headphones are being used. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 48 Illuminates during power off when there is not a cassette present in the system. Illuminates when the videocassette is in REW (rewind) mode. Illuminates when the videocassette is in FF (fast forward) mode. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 49 VCP RELEASE. This will release the VCP and enable you to remove the system from the vehicle. If pressing the lever does not release your system, please contact your dealer. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 50 (LCD, TV). 2. DC jack in Connect this jack to the DC source (DC 12V). 3. AUDIO OUT LR Connect these terminal(s) to the AUDIO IN terminals of your display (LCD, TV). 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 51 (DVD, game machine, etc.). 2. AUDIO IN LR Connect these terminal(s) to the AUDIO OUT terminals of your other apparatus (DVD, game machine, etc.). Plug headphones into these jacks. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 52: Climate Controls

    2. Set the temperature control to maintain comfort. 3. Set the fan speed to HI. Do not place objects on top of the instrument panel as these objects may become projectiles in a collision or sudden stop. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 53: Manual Heating And Air Conditioning

    • Remove any snow, ice or leaves from the air intake area at the base of the windshield. To aid in side window defogging/demisting in cold weather: 1. Select MIX. 2. Set the temperature control to maintain comfort. 3. Set the fan speed to HI. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 54 REAR FAN SPEED ADJUSTMENT (IF EQUIPPED) The rear fan controls adjust the volume of air circulated in the rear of the vehicle. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 55: Lights

    To activate: • the ignition must be in the ON position, • the headlamp control is in the OFF or parking lamp position and • the parking brake must be disengaged. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 56 To turn on the interior lamps, rotate the dimmer control fully counterclockwise The dome lamp will not illuminate if the control switch is in the OFF position. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 57 (4). If the top edge of the high intensity area is not even with the horizontal line, follow the next step to adjust 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 58 • Sealed beam: Locate the horizontal adjuster (2) for each headlamp. Turn it clockwise or counterclockwise, to place the left edge of the high intensity area even with the vertical line corresponding to the headlamp under adjustment. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 59: Turn Signal Control

    With the ignition key in the ACC or ON position, the rear dome lamp can be turned ON or OFF by sliding the control. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 60: Bulb Replacement

    High-mount brakelamp Cargo lamp 211-2 Dome lamp (standard) Map/reading lamp 211-2 All replacement bulbs are clear in color except where noted. To replace all instrument panel lights - see your dealer 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 61 NOTE: If the bulb is accidentally touched, it should be cleaned with alcohol before being used. To install the new bulb, follow the removal procedures in reverse order. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 62 2. Remove two screws and pull lamp assembly away from the vehicle. 3. Rotate the bulb socket counterclockwise and remove. 4. Carefully pull the bulb straight out of the socket. To complete installation, follow the removal procedures in reverse order. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 63 2. Remove bulb socket from lamp assembly by turning counterclockwise. 3. Pull the bulb out from socket and push in the new bulb. To install the new bulb, follow the removal procedures in reverse order. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 64 3. Carefully pull the bulb straight out of the socket and push in the new bulb. To install the lamp, follow the removal procedures in reverse order. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 65: Driver Controls

    2. Attach the new wiper to the wiper arm and press it into place until a click is heard. 3. Replace wiper blades every 6 months for optimum performance. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 66: Steering Wheel Adjustment

    The storage compartment may be used to secure sunglasses or a similar object. Installing a garage door opener (if equipped) The storage compartment can be converted to accommodate a variety of aftermarket garage door openers: 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 67 Compass The compass display is contained in the overhead console. The vehicle heading is displayed as one of N, NE, E, SE, S, SW, W and NW. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 68 • Drive the vehicle slowly (less than 5 km/h [3 mph]) in circles until CAL indicator turns off in about 2–3 complete circles. • The compass is now calibrated. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 69 15A fuse should supply a maximum of 180 Watts and a 10A fuse should supply a maximum of 120 Watts. Exceeding these limits will result in a blown fuse. Always keep the power point caps closed when not being used. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 70: Power Windows

    3. Return to the center position to disable the adjust function. Spotter mirror Note: New spotter mirrors may be stiff, requiring several cycles before the spotter adjustment effort eases. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 71 Fold-away mirrors The mirrors can be manually folded forward or backwards for narrow spaces like driving through an automatic car wash or backing out of a garage with the trailer tow mirror. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 72: Speed Control

    • If the vehicle speed decreases more than 10 mph (16 km/h) below your set speed on an uphill, your speed control will disengage. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 73 You can also use the COAST control to operate the Tap-Down function. Press and release this control to decrease the vehicle set speed in increments by 1 mph (1.6 km/h). 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 74 • Press the speed control OFF control. Note: When you turn off the speed control or the ignition, your speed control set speed memory is erased. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 75: Locks And Security

    Industry Canada. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) This device must accept any interference received, including interference that may cause undesired operation. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 76 Note: The doors will lock again, and the horn will chirp once. If any vehicle door is open or ajar, the horn will chirp twice. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 77 Press the battery down to ensure that the battery is fully seated in the battery housing cavity. 5. Snap the two halves back together. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 78 7. Turn the ignition to the (3) OFF position after you have finished programming all of the remote entry transmitters. 8. The doors will lock, then unlock, to confirm that the programming mode has been exited. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 79 The inside lights will not turn off if: • they have been turned on with the dimmer control, or • any door is open. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 80: Seating And Safety Restraints

    Never adjust the driver’s seat or seatback when the vehicle is moving. Always drive and ride with your seatback upright and the lap belt snug and low across the hips. Lift handle to move seat forward or backward. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 81 Adjusting the front power seat (if equipped) The control is located on the outboard side of the seat cushion. Press to raise or lower the front portion of the seat cushion. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 82 Quick release captains chair (7 passenger second row only) To remove the seat: 1. Disengage the lap/shoulder belt from the seat by inserting a key or small screwdriver into the slot in the detachable anchor and lifting upward. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 83 3. Pull the seat latch handle downward to lock the seat in position. 4. Make sure the safety belt is not twisted, then insert the seat belt tongue into detachable anchor until you hear a “click” and feel the latch engage. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 84 (2nd row passenger side only). Stow the tongue end of the detachable anchor (2nd row only). 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 85 (2nd row only). Always latch the vehicle seat to the floor, whether the seat is occupied or empty. If not latched, the seat may cause injury during a sudden stop. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 86: Safety Restraints

    Never swing the safety belt around your neck over the inside shoulder. 3) Never use a single belt for more than one person. Always transport children 12 years old and under in the back seat and always properly use appropriate child restraints. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 87 (8 km/h) or more, the combination safety belts will lock to help reduce forward movement of the driver and passengers. Automatic locking mode The automatic locking mode is not available on the driver safety belt. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 88 How to disengage the automatic locking mode Disconnect the combination lap/shoulder belt and allow it to retract completely to disengage the automatic locking mode and activate the vehicle sensitive (emergency) locking mode. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 89 Refer to the Safety belt maintenance section in this chapter. Failure to replace the safety belt assembly under the above conditions could result in severe personal injuries in the event of a collision. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 90 To tighten the belt, pull the loose end of the belt through the tongue until it fits snugly across the hips. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 91 This feature provides additional reminders to the driver that the driver’s safety belt is unbuckled by intermittently sounding a chime and illuminating the safety belt warning lamp in the instrument cluster. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 92 We design our safety belts to enhance comfort. If you are uncomfortable - try different positions for the safety belt upper anchorage and seatback which should be as upright as possible; this can improve comfort. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 93 Minder feature please follow the directions stated below. One time disable Any time the safety belt is buckled and then unbuckled during an ignition ON cycle, the BeltMinder will be disabled for that ignition cycle only. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 94 As confirmation, the airbag warning light will flash 4 times per second for 3 seconds. • This will enable the BeltMinder feature for that seating position if it is currently disabled. As confirmation, the restraint system warning light 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 95 (if equipped), shoulder belt guide on seatback (if equipped), child safety seat LATCH and tether anchors, and attaching hardware, should be inspected after a collision. Ford Motor Company recommends that all safety belt assemblies in use in vehicles involved in a collision be replaced.

  • Page 96: Air Bags

    If you must transport a forward-facing child in the front seat, move the seat all the way back and use appropriate restraints. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 97 Do not attempt to service, repair, or modify the air bag supplemental restraint systems or its fuses. See your Ford or Lincoln Mercury dealer. Modifying or adding equipment to the front end of the vehicle...
  • Page 98 Air bags are designed to inflate in frontal and near-frontal collisions, not rollover, side-impact, or rear-impacts unless the collision causes sufficient longitudinal deceleration. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 99 If the air bag has deployed, the air bag will not function again and must be replaced immediately. If the air bag is not replaced, the unrepaired area will increase the risk of injury in a collision. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 100 See the following sections for directions on how to properly use safety restraints for children. Also see Air bag supplemental restraint system (SRS) in this chapter for special instructions about using air bags. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 101: Child Restraints

    Do not put anything on or over the air bag module. Placing objects on or over the air bag inflation area may cause those objects to be propelled by the air bag into your face and torso causing serious injury. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 102 Seating and Safety Restraints Do not attempt to service, repair, or modify the air bag supplemental restraint systems or its fuses. See your Ford or Lincoln Mercury dealer. Children and safety belts If the child is the proper size, restrain the child in a safety seat. Children who are too large for child safety seats (as specified by your child safety seat manufacturer) should always wear safety belts.
  • Page 103 Both can be used in any vehicle in a seating position equipped with lap/shoulder belts if your child is over 40 lbs (18 kg). 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 104 Carefully follow all of the manufacturer’s instructions with the safety seat you put in your vehicle. If you do not install and use the safety seat properly, the child may be injured in a sudden stop or collision. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 105 80 pounds (36 kg) using an upper torso harness and a belt-positioning booster. Ford recommends the use of a child safety seat having a top tether strap. Install the child safety seat in a seating position with LATCH and tether anchors.
  • Page 106 Children 12 and under should be properly restrained in the rear seat whenever possible. 2. Pull down on the shoulder belt and then grasp the shoulder belt and lap belt together. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 107 6. Allow the belt to retract. The belt will click as it retracts to indicate it is in the automatic locking mode. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 108 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 109 The tether can be attached directly to the rear of the front seat. 1. Position the child safety seat on the front right-hand passenger seat. 2. Adjust the front right-hand passenger seat full forward. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 110 4. Clip the tether strap hook to the seat pedestal to the location shown. 5. Adjust the front right hand passenger seat to the full rearward position. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 111 2. Route the child safety tether strap over the back of the left hand or right hand second row bucket seat. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 112 For third row or fourth row 3–Passenger bench seat, place the child safety seat on the center position. 2. Route the child safety tether strap over the back of 3–Passenger bench seat. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 113 Your vehicle may be equipped with LATCH anchors for child seat installation at the seating positions marked with the child seat symbol: • Five passenger crew van 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 114 Seating and Safety Restraints • Seven passenger wagon • Eight passenger wagon • Twelve passenger wagon • Fifteen passenger wagon represents LATCH anchors. represents tether strap anchors. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 115 Also try to tug the seat forward. Check to see if the anchors hold the seat in place. If the safety seat is not anchored properly, the risk of a child being injured in a crash greatly increases. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 116: Driving

    Starting the engine in this chapter. Extended idling at high engine speeds can produce very high temperatures in the engine and exhaust system, creating the risk of fire or other damage. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 117 1. Make sure all occupants buckle their safety belts. For more information on safety belts and their proper usage, refer to the Seating and Safety Restraints chapter. 2. Make sure the headlamps and electrical accessories are off. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 118 Make sure the corresponding lights illuminate or illuminate briefly. If a light fails to illuminate, have the vehicle serviced. • If the driver’s safety belt is fastened, the light may not illuminate. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 119 If the engine is idling while the vehicle is stopped for a long period of time, open the windows at least one inch (2.5 cm) or adjust the heating or air conditioning to bring in fresh air. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 120: Brakes

    ABS and will increase your vehicle’s stopping distance. The ABS will be activated immediately, allowing you to retain full steering control during hard braking and on slippery surfaces. However, the ABS does not decrease stopping distance. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 121 • loose or worn suspension components • loose or worn steering components • improper steering alignment A high crown in the road or high crosswinds may also make the steering seem to wander/pull. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 122 Placing any load on the roof also raises the center of gravity and increases the potential for rollover. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 123: Transmission Operation

    Refer to Fuses and relays in the Roadside Emergencies chapter. Do not drive your vehicle until you verify that the brakelamps are working. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 124 • Move the gearshift lever into the desired gear To put your vehicle in P (Park): • Come to a complete stop • Move the gearshift lever and securely latch it in P (Park) 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 125 • To return to O/D (Overdrive), press the transmission control switch. The O/D OFF lamp will not be illuminated. • O/D (Overdrive) is automatically returned each time the key is turned off. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 126 Avoid sharp turns, excessive speed and abrupt maneuvers in these vehicles. Failure to drive cautiously could result in an increased risk of loss of vehicle control, vehicle rollover, personal injury and death. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 127 Always come to a complete stop before shifting into and out of R (Reverse). N (Neutral) With the gearshift lever in N (Neutral), the vehicle can be started and is free to roll. Hold the brake pedal down while in this position. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 128 • The transmission will not downshift into 1 (First) at high speeds; it will downshift to a lower gear and then shift into 1 (First) when the vehicle reaches slower speeds. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 129 Avoid sharp turns, excessive speed and abrupt maneuvers in these vehicles. Failure to drive cautiously could result in an increased risk of loss of vehicle control, vehicle rollover, personal injury and death. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 130: Vehicle Loading

    (front or rear). These numbers are shown on the Safety Compliance Certification Label located on the driver’s door or B-Pillar. The total load on each axle must never exceed its GAWR. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 131 (including all options, equipment, passengers and cargo). The GVWR is shown on the Safety Compliance Certification Label located on the driver’s door or B-Pillar. The GVW must never exceed the GVWR. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 132 0.15 and 0.25 to obtain a proper king pin load range of 1,725 to 2,875 lbs. (782 to 1,304 kg) Do not exceed the GVWR or the GAWR specified on the certification label. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 133: Trailer Towing

    Your vehicle may tow a class I, II or III trailer, provided the maximum trailer weight is less than or equal to the maximum trailer weight listed for your engine and rear axle ratio on the following charts. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 134 E-150 Regular Wagon (8–passenger) (7000 GVWR) 11500 4.6L 3.55 6100 (2767) 60 (5.52) (5216) 12000 5.4L 3.55 6500 (2948) 60 (5.52) (5443) E-250 Regular Van (7200 GVWR) 10500 4.6L 3.73 5100 (2313) 60 (5.52) (4763) 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 135 60 (5.52) (4990) 13000 5.4L 3.73 7300 (3311) 60 (5.52) (5897) E-350 Regular Van (9500 GVWR) 12000 5.4L 3.55 6300 (2858) 60 (5.52) (5443) 13000 5.4L 4.10 7300 (3311) 60 (5.52) (5897) 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 136 (8391) E-350 Extended Van (Crew) (9250 GVWR) 13000 5.4L 4.10 6900 (3130) 60 (5.52) (5897) 15000 6.8L 3.73 8800 (3992) 60 (5.52) (6804) 18500 6.8L 4.10 10000 (4536) 60 (5.52) (8391) 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 137 (6804) 18500 6.8L 4.10 10000 (4536) 60 (5.52) (8391) E-350 Extended Wagon (12–passenger) (9300 GVWR) 12000 5.4L 3.55 5700 (2585) 60 (5.52) (5443) 13000 5.4L 4.10 6700 (3039) 60 (5.52) (5897) 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 138 4.10 10000 (4536) 60 (5.52) (8391) E-350 Cutaway (138” wheelbase, dual rear wheel) (10700 GVWR) 13000 5.4L 4.10 7800 (3538) 60 (5.52) (5897) 18500 6.8L 4.10 10000 (4536) 60 (5.52) (8391) 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 139 10000 (4536) 60 (5.52) (8391) E-350 Chassis Cab (176” wheelbase, dual rear wheel) (11500 GVWR) 13000 5.4L 4.10 7700 (3493) 60 (5.52) (5897) 18500 6.8L 4.10/4.56 10000 (4536) 60 (5.52) (8391) 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 140 13000 5.4L 4.10 8400 (3810) 60 (5.52) (5897) 18500 6.8L 4.10 10000 (4536) 60 (5.52) (8391) E-350 Stripped Chassis (176” wheelbase) (10000 GVWR) 13000 5.4L 4.10 8400 (3810) 60 (5.52) (5897) 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 141 Distribute the load so that only 10–15% of the total is on the tongue. Tie down the load so that it does not shift and change the weight on the hitch. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 142 Your vehicle may not have enough braking power and your chances of having a collision greatly increase. The braking system of the tow vehicle is rated for operation at the GVWR not GCWR. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 143 • Practice turning, stopping and backing up before starting on a trip to get the feel of the vehicle trailer combination. When turning, make wider turns so the trailer wheels will clear curbs and other obstacles. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 144 Replace the rear axle lubricant any time the axle has been submerged in water. Rear axle lubricant quantities are not to be checked or changed unless a leak is suspected or repair required. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 145: Recreational Towing

    If a distance of 50 miles (80 km) or a speed of 35 mph (56 km/h) must be exceeded, the drive shaft will have to be removed. Ford recommends the driveshaft be removed/installed only by a qualified technician. See your local dealer for driveshaft removal/installation.

  • Page 146: Roadside Emergencies

    Roadside Emergencies Roadside Emergencies GETTING ROADSIDE ASSISTANCE To fully assist you should you have a vehicle concern, Ford Motor Company offers a complimentary roadside assistance program. This program is separate from the New Vehicle Limited Warranty. The service is available: •...

  • Page 147: Hazard Flasher Switch

    Roadside Emergencies Canadian customers who require roadside assistance, call 1–800–665–2006. If you need to arrange roadside assistance for yourself, Ford Motor Company will reimburse a reasonable amount. To obtain reimbursement information, U.S. Ford or Mercury vehicles customers call 1-800-241-3673; Lincoln vehicle customers call 1–800–521–4140.
  • Page 148 3. If no leaks are apparent, reset the switch by pushing in on the reset button. 4. Turn the ignition ON. 5. Wait a few seconds and return the key to OFF. 6. Make another check for leaks. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 149: Fuses And Relays

    Black Passenger compartment fuse panel The fuse panel is located below and to the left of the steering wheel by the brake pedal. Remove the panel cover to access the fuses. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 150 (4WABS) module Remote Keyless Entry (RKE), O/D cancel, Low vacuum (Diesel engine only) Trip computer, Radio, Instrument illumination, Video Cassette Player (VCP) and video screens, Overhead console Modified vehicle, Courtesy lamps 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 151 Blend door actuator, A/C heater, Function selector switch Instrument cluster Trailer battery charge relay, Cluster, Daytime Running Lamps (DRL) module Power seats Power mirrors — Not used — Not used Restraints 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 152 Not used — Not used Trailer tow electric brake, Center High-Mounted Stop Lamp (CHMSL), Brake lamps Power point #2 (2nd row seating position - driver side) Modified vehicle — Not used 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 153 If the battery has been disconnected and reconnected, refer to the Battery section of the Maintenance and Specifications chapter. The high-current fuses are coded as follows. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 154 Blower motor relay (blower motor) 60A** Engine compartment fuses 3, 5, 23 and 26, Instrument panel fuses 26 and 32, Diesel start relay (Diesel engine only) 50A** IDM relay (Diesel engine only) 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 155 Trailer battery charge relay — IDM relay (Diesel only) — PCM relay — Blower motor relay — Accessory delay relay — Start relay (Diesel only) * Mini fuses ** Maxi fuses 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 156 The engine compartment relay module is located in one of two places depending on which type of engine your vehicle is equipped with: • Gasoline engine: driver side of the engine compartment above the brake master cylinder. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 157: Changing Tires

    Ford. If the dissimilar spare tire or wheel is damaged, it should be replaced rather than repaired.
  • Page 158 Spare tire information The spare tire for your vehicle is stowed under the rear of your vehicle (except cutaway and stripped chassis modelsor if equipped on E-350 Chassis Cab vehicles). 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 159 (other side and end of the vehicle) to the tire being changed. 1. Park on a level surface. 2. Activate the warning flashers. 3. Place the gearshift in P (Park). 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 160 If the vehicle slips off the jack, you or someone else could be seriously injured. 6. Remove the spare tire and jack (if equipped on E-350 chassis cab vehicles) from the storage location. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 161 • non-Chassis cab vehicles: jack is located in the rear right-hand side of the cargo area. • E-350 Chassis cab vehicles (if equipped): jack is strapped to a bracket behind the driver’s seat. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 162 The jack is only meant for changing the tire. 2. Position the jack to raise the front or rear wheel. • Never use the front or rear differential as a jacking point. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 163 • Remove the lug nuts with the lug nut wrench. • Replace the flat tire with the spare tire. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 164 7. Stow the jack, handle and lug wrench. 8. Unblock the wheels. Stowing the flat/spare tire Note: Failure to follow spare tire stowage instructions may result in failure of cable or loss of spare tire. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 165 100 miles (160 km), and again at 500 miles (800 km) of new vehicle operation and after any wheel disturbance (tire rotation, changing a flat tire, wheel removal, etc.). 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 166: Jump Starting

    E-250, E-350 and E-450: 9/16–18 * Torque specifications are for nut and bolt threads free of dirt and rust. Use only Ford recommended replacement fasteners. On all two-piece flat wheel nuts, apply one drop of motor oil between the flat washer and the nut. Do not apply motor oil to the wheel nut threads or the wheel stud threads.
  • Page 167 Ensure that vent caps are tight and level. 5. Turn the heater fan on in both vehicles to protect any electrical surges. Turn all other accessories off. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 168 Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2. Connect the other end of the positive (+) cable to the positive (+) terminal of the assisting battery. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 169 Jump starting 1. Start the engine of the booster vehicle and run the engine at moderately increased speed. 2. Start the engine of the disabled vehicle. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 170 1. Remove the jumper cable from the ground metal surface. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2. Remove the jumper cable on the negative (-) connection of the booster vehicle’s battery. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 171 After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle conditions. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 172: Wrecker Towing

    Ford recommends your vehicle be towed with a wheel lift or flatbed. Do not tow with a slingbelt. Ford Motor Company has not approved a slingbelt towing procedure.

  • Page 173: Customer Assistance

    Center at the number below. Away from home If you own a Ford or Mercury vehicle and are away from home when your vehicle needs service, or if you need more help than the dealership could provide, after following the steps described above, contact the Ford Customer Relationship Center to find an authorized dealership to help you.
  • Page 174 Away from home–motorhome service If you own a motorhome built on a Ford Chassis and are away from home when your vehicle needs service, or if you need more help than the dealership could provide, after following the steps above, contact the Ford Motorhome Customer Assistance Center to find an authorized dealership or service location to help you.
  • Page 175 5,000 participating Ford or Lincoln Mercury and Ford of Canada dealers. If you did not take advantage of the Ford Extended Service Plan at the time of purchasing your vehicle, you may still be eligible. Since this information is subject to change, please ask your dealer for complete details about Ford Extended Service Plan coverage options, or visit the Ford ESP website at www.ford-esp.com.
  • Page 176 What kinds of cases does the Board review? Unresolved warranty repair concerns or vehicle performance concerns as on Ford and Lincoln Mercury cars and Ford and Lincoln Mercury light trucks which are within the terms of any applicable written new vehicle warranty are eligible for review, except those involving: •...
  • Page 177 • The name of the dealer(s) who sold or serviced the vehicle. • A brief description of your unresolved concern. • A brief summary of the action taken by the dealer(s) and Ford Motor Company. • The names (if known) of all the people you contacted at the dealership(s).
  • Page 178 After a case is reviewed, the Board mails you a decision letter and a form on which to accept or reject the Board’s decision. The decisions of the Board are binding on Ford (and, in some cases, on the dealer) but not on consumers who are free to pursue other remedies available to them under state or federal law.
  • Page 179 If your vehicle must be serviced while you are traveling or living in Central or South America, the Caribbean, or the Middle East, contact the nearest Ford dealership. If the dealership cannot help you, write or call: FORD MOTOR COMPANY...
  • Page 180 Obtaining a French owner’s guide French Owner’s Guides can be obtained from your dealer or by writing to Ford Motor Company of Canada, Limited, Service Publications, P.O. Box 1580, Station B, Mississauga, Ontario L4Y 4G3. IN CALIFORNIA (U.S. ONLY) California Civil Code Section 1793.2(d) requires that, if a manufacturer...

  • Page 181: Reporting Safety Defects (U.s. Only)

    However, NHTSA cannot become involved in individual problems between you, your dealer, or Ford Motor Company. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1–800–424–9393 (or 366–0123 in the Washington D.C.

  • Page 182: Cleaning

    (low-gloss black) colored trim, such as grained door handles, roof racks, bumpers, side moldings, mirror housings or the windshield cowl area. The paint sealant will “gray” or stain the parts over time. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 183 When washing: • Take care when using a power washer to clean the engine. The high-pressure fluid could penetrate the sealed parts and cause damage. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 184 To clean these items, please follow these tips: • The windshield, rear windows and side windows may be cleaned with a non-abrasive cleaner such as Motorcraft Ultra Clear Spray Glass Cleaner (ZC-23), available from your dealer. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 185 • Never saturate the seat covers with cleaning solution. • Do not use household cleaning products or glass cleaners, which can stain and discolor the fabric and affect the flame retardant abilities of the seat materials. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 186: Underbody Preservation

    FORD, LINCOLN AND MERCURY CAR CARE PRODUCTS Your Ford, Lincoln or Mercury dealer has many quality products available to clean your vehicle and protect its finishes. These quality products have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and appearance of your vehicle.
  • Page 187 Motorcraft Spot and Stain Remover (ZC-14) Motorcraft Detail Wash (ZC-3–A) Motorcraft Tire Clean and Shine (ZC-28) Motorcraft Triple Clean (ZC-13) Motorcraft Ultra-Clear Spray Glass Cleaner (not available in Canada) (ZC-23) Motorcraft Engine Shampoo and Degreaser (ZC-20) 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 188: Maintenance And Specifications

    1. Set the parking brake and shift to P (Park). 2. Block the wheels. Note: Do not start your engine with the air cleaner removed and do not remove it while the engine is running. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 189 2. Go to the front of the vehicle and release the auxiliary latch that is located in the center top of the grill. 3. Lift the hood and secure it with the prop rod. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 190: Engine Compartment

    2. Engine oil filler cap 3. Automatic transmission fluid dipstick 4. Air filter assembly 5. Engine oil dipstick 6. Power steering fluid reservoir 7. Brake fluid reservoir 8. Engine coolant reservoir 9. Battery 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 191: Engine Oil

    2. Turn the engine off and wait a few minutes for the oil to drain into the oil pan. 3. Set the parking brake and ensure the gearshift is securely latched in P (Park). 4. Open the hood. Protect yourself from engine heat. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 192 3. Recheck the engine oil level. Make sure the oil level is not above the MAX mark on the engine oil level indicator (dipstick). 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 193 Only use oils “Certified For Gasoline Engines” by the American Petroleum Institute (API). To protect your engine’s warranty use Motorcraft SAE 5W-20 or an equivalent 5W-20 oil meeting Ford specification WSS-M2C153-H. SAE 5W-20 oil provides optimum fuel economy and durability performance meeting all requirements for your vehicle’s engine.

  • Page 194: Battery

    Note: Electrical or electronic accessories or components added to the vehicle by the dealer or the owner may adversely affect battery performance and durability. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 195 6. Release the parking brake. With your foot on the brake pedal and with the A/C on, put the vehicle in D (Drive) and allow the engine to idle for at least one minute. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 196 50–50 mixture of coolant and water provides the following: • Freeze protection down to -34°F (-36°C). • Boiling protection up to 265°F (129°C). • Protection against rust and other forms of corrosion. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 197 When adding coolant, make sure it is a 50/50 mixture of engine coolant and distilled water. Add the mixture to the coolant reservoir, when the engine is cool, until the appropriate fill level is obtained. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 198 • Add Motorcraft Premium Gold Engine Coolant (yellow-colored), VC-7–A (U.S., except CA and OR), VC-7–B (CA and OR only), meeting Ford Specification WSS-M97B51–A1. Note: Use of Motorcraft Cooling System Stop Leak Pellets, VC-6, may darken the color of Motorcraft Premium Gold Engine Coolant from yellow to golden tan.
  • Page 199 Recycled engine coolant Ford Motor Company does NOT recommend the use of recycled engine coolant in vehicles originally equipped with Motorcraft Premium Gold Engine Coolant since a Ford-approved recycling process is not yet available.
  • Page 200 Vehicles driven year-round in non-extreme climates should use a 50/50 mixture of engine coolant and distilled water for optimum cooling system and engine protection. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 201 2. Arrange for the vehicle to be taken to a service facility. 3. If this is not possible, wait a short period for the engine to cool. 4. Check the coolant level and replenish if low. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 202: Fuel Information

    Automotive fuels can cause serious injury or death if misused or mishandled. Gasoline may contain benzene, which is a cancer-causing agent. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 203 Care should be taken to avoid inhaling excess fumes. The flow of fuel through a fuel pump nozzle can produce static electricity, which can cause a fire if fuel is pumped into an ungrounded fuel container. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 204 The customer warranty may be void for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used. The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you hear a hissing sound, wait until it stops before completely removing the fuel filler cap.
  • Page 205 Aftermarket products could cause damage to the fuel system. Repairs to correct the effects of using an aftermarket product in your fuel may not be covered by your warranty. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 206 Ask your fuel supplier about gasolines that meet the World-wide Fuel Charter. Cleaner air Ford endorses the use of reformulated “cleaner-burning” gasolines to improve air quality. Running out of fuel Avoid running out of fuel because this situation may have an adverse affect on powertrain components.
  • Page 207 3. After at least three to five tank fill-ups, fill the fuel tank and record the current odometer reading. 4. Subtract your initial odometer reading from the current odometer reading. 5. Follow one of the simple calculations in order to determine fuel economy: 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 208 • Resting your foot on the brake pedal while driving may reduce fuel economy. • Combine errands and minimize stop-and-go driving. Maintenance • Keep tires properly inflated and use only recommended size. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 209 EPA window sticker. EMISSION CONTROL SYSTEM Your vehicle is equipped with various emission control components and a catalytic converter which will enable your vehicle to comply with 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 210 Guide are essential to the life and performance of your vehicle and to its emissions system. If other than Ford, Motorcraft or Ford-authorized parts are used for maintenance replacements or for service of components affecting emission control, such non-Ford parts should be equivalent to genuine Ford Motor Company parts in performance and durability.
  • Page 211 • Next, at least 20 minutes driving in stop-and-go, city-type traffic with at least four idle periods. Allow the vehicle to sit for at least eight hours without starting the engine. Then, start the engine and complete the above driving cycle. The 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 212 System, do not press the brake pedal after the engine has been turned off. 5. Recheck the fluid level on the dipstick. Do not add fluid if the level is between the arrows in the FULL COLD range. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 213 3. With the parking brake engaged and your foot on the brake pedal, start the engine and move the gearshift lever through all of the gear ranges. Allow sufficient time for each gear to engage. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 214 Fluid levels above the safe range may result in transmission failure. An overfill condition of transmission fluid may cause shift and/or engagement concerns and/or possible damage. High fluid levels can be caused by an overheating condition. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 215 Do not use supplemental transmission fluid additives, treatments or cleaning agents. The use of these materials may affect transmission operation and result in damage to internal transmission components. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 216: Air Filter(S)

    Refer to Motorcraft part numbers in this chapter. Note: Do not start your engine with the air cleaner removed and do not remove it while the engine is running. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 217 Tire Quality Grades. The Quality grades can be found where applicable on the tire sidewall between tread shoulder and maximum section width. For example: • Treadwear 200 Traction AA Temperature A 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 218 10 to 12 inches or limited production tires as defined in Title 49 Code of Federal Regulations Part 575.104(c)(2). U.S. Department of Transportation-Tire quality grades: The U.S. Department of Transportation requires Ford to give you the following information about tire grades exactly as the government has written it. Treadwear...

  • Page 219: Tire Information

    • Tread area of the tire: Area of the perimeter of the tire that contacts the road when mounted on the vehicle. • Rim: The metal support (wheel) for a tire or a tire and tube assembly upon which the tire beads are seated. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 220 You may find this information in your owner’s guide. If not, contact a local tire dealer. Note: You may not find this information on all tires because it is not required by federal law. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 221 Tire manufacturers also must indicate the ply materials in the tire and the sidewall, which include steel, nylon, polyester, and others. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 222 The tire suppliers may have additional markings, notes or warnings such as standard load, radial tubeless, etc. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 223 4. Maximum Load Single lbs. (kg) at psi (kPa) cold: Indicates the maximum load and tire pressure when the tire is used as a single; defined as two tires (total) on the rear axle. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 224 Use a tire gauge to check the tire inflation pressure, including the spare, at least monthly and before long trips. You are strongly urged to buy a reliable tire pressure gauge, as automatic service station gauges may be 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 225 Maintenance and Specifications inaccurate. Ford recommends the use of a digital or dial type tire pressure gauge rather than a stick type tire pressure gauge. Use the recommended cold inflation pressure for optimum tire performance and wear. Under-inflation or over-inflation may cause uneven treadwear patterns.
  • Page 226 Health Administration (OSHA) regulations. For example, during any procedure involving tire inflation, the technician or individual must utilize a remote inflation device, and ensure that all persons are clear of the trajectory area. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 227 If your vehicle seems to pull to one side when you’re driving, the wheels may be out of alignment. Have a qualified technician at a Ford or Lincoln/Mercury dealer check the wheel alignment periodically.
  • Page 228 (front tires at top of diagram) • Rear Wheel Drive (RWD) vehicles/Four Wheel Drive (4WD) vehicles (front tires at top of diagram) Sometimes irregular tire wear can be corrected by rotating the tires. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 229 Maintenance and Specifications Note: If your tires show uneven wear ask a qualified technician at a Ford or Lincoln/Mercury dealership to check for and correct any wheel misalignment, tire imbalance or mechanical problem involved before tire rotation. Note: Your vehicle may be equipped with a dissimilar spare tire/wheel. A dissimilar spare tire/wheel is defined as a spare tire and/or wheel that is different in brand, size or appearance from the road tires and wheels.
  • Page 230 Only use replacement tires and wheels that are the same size and type (such as P-metric versus LT-metric or all-season versus all-terrain) as those originally provided by Ford. Use of any tire or wheel not recommended by Ford can affect the safety and performance of your vehicle, which could result in an increased risk of loss of vehicle control, vehicle rollover, personal injury and death.
  • Page 231 • Remove the tire chains when they are no longer needed. Do not use tire chains on dry roads. • The suspension insulation and bumpers will help prevent vehicle damage. Do not remove these components from your vehicle when using snow tires and chains. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 232: Part Numbers

    Refer to the Scheduled Maintenance Guide for the appropriate intervals for changing the PCV valve. Replace the PCV valve with one that meets Ford material and design specifications for your vehicle, such as a Motorcraft or equivalent replacement part. The customer warranty may be void for any damage to the emissions system if such a PCV valve is not used.

  • Page 233: Refill Capacities

    Motor Oil (US) Motorcraft SAE 5W-20 Super Premium Motor Oil (Canada) Engine oil-diesel Refer to the Power Stroke Direct Injection Turbo engine (includes Diesel Owner’s Guide Supplement. filter change) 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 234 1 row – 29.9L (31.6 quarts) Engine Refer to the Power Stroke Direct Injection Turbo coolant-diesel Diesel Owner’s Guide Supplement. engine Power steering Motorcraft Keep in FULL fluid MERCON ATF range on dipstick 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 235 3.9L (8.3 pints) (M273HD) E-450 SAE 80W-90 Dana 3.0L (6.3 pints) Premium Rear conventional Axle Lubricant axles M60 (M248) E250/350 M70FF 3.1L (6.6 pints) (M267FF) E-350 M70HD 3.9L (8.3 pints) (M273HD) E-450 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 236 Add the coolant type originally equipped in your vehicle. If your vehicle’s rear axle is filled with a synthetic rear axle lubricant it is considered lubricated for life. These lubricants do not need to be 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 237 Fill 6 mm to 14 mm (1/4 inch to 9/16 inch) below bottom of fill hole. Add 118 ml (4 oz.) of Additive Friction Modifier XL-3 or equivalent meeting Ford specification EST-M2C118–A, for complete refill of 8.8 inch and 9.75 inch Traction-Lok axles.

  • Page 238: Lubricant Specifications

    Maintenance and Specifications Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the requirements of Ford specification WSS-M2C153–H and the API Certification mark. LUBRICANT SPECIFICATIONS Item Ford part Ford part Ford name number...
  • Page 239 XT-2-QDX MERCON assembly (E-450 MERCON Super Duty) Automatic Transmission Fluid Visteon Motorcraft SAE XY-75W90– Meets API GL-5 conventional and 75W-90 Fuel QFEHP Traction-Lok Efficient High axles Performance Synthetic Rear Axle Lubricant 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 240 E-450 Dana SAE 80W-90 XY-80W90–QL WSP-M2C197–A conventional Premium Rear axles Axle Lubricant M60 (M248) E-250/350 M70FF (M267FF) E-350 M70HD (M273HD) E-450 Windshield Motorcraft ZC-32–A WSB-M8B16–A2 washer fluid Premium Windshield Washer Concentrate 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 241 Add 118 ml (4 oz.) of Additive Friction Modifier XL-3 or equivalent meeting Ford specification EST-M2C118-A for complete refill of Visteon Traction-Lok rear axles. Add 237 ml (8 oz.) of Additive Friction Modifier C8AZ-19B546-A or equivalent meeting Ford specification EST-M2C118-A for complete refill of Dana Limited Slip rear axles.
  • Page 242 69.4 (1763)/ 69.4 (1763)/ 67.2(1707) 66.6 (1692) 66.4 (1687) (3) Overall width 79.3 (2014) (excluding mirrors) (4) Wheelbase 138.0 (3505) (5) Overall length Regular van: 211.8. (5381) Extended van: 231.8 (5889) 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 243 Maintenance and Specifications 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 244 (3) Overall width Refer to Body Builder for specifications. (4) Wheelbase 124.0 (3150) 138.0 (3505) 158.0 158.0 (4013) (4013) 176.0 (4470) 176.0 (4470) (5) Overall length Refer to Body Builder for specifications. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 245 Maintenance and Specifications VEHICLE IDENTIFICATION NUMBER Complete Ford built vehicles The vehicle identification number is attached to your vehicle in the following places: • On the metal tag attached to the top of the instrument panel on the driver’s side.
  • Page 246 Manual 5–speed overdrive (Dana ZF) Manual 6–speed ZF Automatic transmission Automatic 4–speed overdrive (CD4E) Automatic 4–speed overdrive (4R70W) Automatic 4–speed overdrive (4R44E) Automatic 4–speed overdrive (4R100) Automatic 5–speed overdrive (5R55E) Electric One speed electric 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 247 4–speed overdrive (AX4S) 4–speed overdrive (4F20E) 4–speed overdrive (4F50N) 4–speed overdrive (CD4E) Rear wheel drive manual transaxle 5–speed (Mazda M5) Rear wheel drive automatic transmission 4–speed overdrive (4R70W) 5–speed overdrive (5R55N) 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 248: Accessories

    In addition, each accessory is made from high quality materials and meets or exceeds Ford’s rigorous engineering and safety specifications. Ford Motor Company will repair or...
  • Page 249 Rear seat entertainment systems Toolboxes Towing mirrors TracRac and accessories Trailer hitches, wiring harnesses and accessories Peace of mind Airbag anti-theft locks First aid and highway safety kits Full vehicle covers 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 250 • Electrical or electronic accessories or components that are non-Genuine Ford Accessories added to the vehicle by the dealer or the owner may adversely affect battery performance and durability. 2004 Econoline (eco)

  • Page 251: Index

    ......185 plastic parts ......184 safety belts ......185 Battery ........194 washing ........182 acid, treating emergencies ..194 waxing ........182 jumping a disabled battery ..166 wheels ........183 maintenance-free ....194 wiper blades ......184 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 252 Emergency Flashers ....147 Cruise control Emission control system ..209 (see Speed control) ....72 Engine ........241–242 Customer Assistance ....146 cleaning ........183 Ford accessories for your coolant ........196 vehicle ........186 diesel ...........7 Ford Extended Service fail-safe coolant ......201 Plan ..........175 idle speed control ....194...
  • Page 253 ........185 cluster ........12 Garage door opener ....66 lighting up panel and interior ........56 Gas cap (see Fuel cap) ....204 Gas mileage (see Fuel economy) ....206 Gauges .........15 Jump-starting your vehicle ..166 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 254 Safety defects, reporting ..181 Octane rating ......205 Safety restraints ....86–90 Oil (see Engine oil) ....191 belt minder .......91 extension assembly ....95 for adults ......87–88 for children .....100, 102 Parking brake ......121 lap belt ........90 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 255 .........66 Ventilating your vehicle ...119 Temperature control (see Climate control) ...52, 54 Warning lights (see Lights) ..12 Tilt steering wheel ......66 Washer fluid ......191 Water, Driving through .....129 Tires ........217–219 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 256 Index Windows checking and adding fluid ..191 power .........70 replacing wiper blades .....65 Windshield washer fluid and Wrecker towing ......172 wipers ..........65 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

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