FireplaceXtrordinair 36DV-A/R Owner's Manual

Built-in direct vent fireplace natural gas or propane residential or mobile home

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Owner's manual (46 pages)

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Page 1: Introduction & Important Information
¥ Do not touch any electrical switch; do not use any phone in your building. ¥ Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions. ¥ If you cannot reach your gas supplier, call the fire department. 36DV-A/R WNER ANUAL...
Page 2: Safety Precautions
AFETY RECAUTIONS ¥ IF YOU SMELL GAS: * Do not light any appliance * Extinguish any open flame * Do not touch any electrical switch or plug or unplug anything * Open windows and vacate building * Call gas supplier from neighbor's house, if not reached, call fire department ¥...
Page 3 AFETY RECAUTIONS ONTINUED ¥ Do not place clothing or ¥ Light the heater using the other flammable items on built-in piezo igniter. Do or near the heater. not use matches or any Because this heater can be other external device to controlled by a thermostat light your heater.
Page 4: Table Of Contents
ABLE OF ONTENTS Introduction & Important Information Finalizing the Installation Introduction & Important Information......1 1 Set-up Face Removal ........... 19 2 Glass Removal (& installation) ......20 Safety Precautions 3 Burner Installation ..........21 Safety Precautions........... 2 4 Log & Coal Installation .......... 23 5 Gas Line Connection - Purge Air from Gas Line...
Page 5: Features
EATURES AND PECIFICATIONS Features: Installation Options: Works During Power Outages (utilizes millivolt system) Residential or Mobile Home High Efficiency Straight or Corner Placement Optional Thermostat or Remote Control Flush or Recessed Face Realistic "Wood Fire" Look Raised or Floor Hearth Quiet Blower for Effective Heat Distribution Convenient Operating Controls Internal or External Chase...
Page 6: Installation
NSTALLATION - For Qualified Installers Only! Installation Preparation Failure to follow all of the requirements may result in property damage, bodily injury, or even death. This appliance must be installed in accordance with all local codes, if any; if not, follow ANSI Z223.1 and NFPA 54(88).
Page 7: Fireplace Placement Requirements
NSTALLATION - For Qualified Installers Only! Fireplace Placement Requirements ¥ Fireplace must be installed on a level surface capable of supporting the fireplace and vent ¥ Fireplace must be placed directly on wood or non-combustible surface (not on linoleum or carpet) ¥...
Page 8: Corner Installations
NSTALLATION - For Qualified Installers Only! Corner Installations 12-3/4" Fireplace 14-1/2" (includes ¥ A typical 45° installation uses 1/2" the minimum framing standoffs) dimensions shown in the illustration to the right (NOTE: all clearances still apply). 19-5/8" 46-1/4" 43" 65-1/2" 11-1/4"...
Page 9: Mantel Requirements
NSTALLATION - For Qualified Installers Only! + Facing may be installed so it inserts behind the faceplate but not below it (see illustration below). Detail of Faceplate The overlap is 1-1/2" along NOTE: the top of the faceplate. 1/4" on the 36DV-A 2-1/4"...
Page 10: Facing And Hearth Examples
NSTALLATION - For Qualified Installers Only! Facing and Hearth Examples Side View Set-up Face 36 DV Fireplace SUGGESTION: Make your platform any height but use a dimension that will accomodate the size tiles you are using and the 1" between the base of the fireplace and the bottom of the set-up face.
Page 11 NSTALLATION - For Qualified Installers Only! Facing and Hearth Examples (continued) Side View 36 DV Fireplace Set-up face 1/2" Cement Board & 3/8" thick tile (tucked behind the set-up face) 3/8" Thick Tile 1/2" Cement Board 1" Wood Sub Base of Fireplace Floor Three-Dimensional View Set-up Face...
Page 12: Vent Requirements
NSTALLATION - For Qualified Installers Only! Vent Requirements Always maintain the required 1" clearance (air space) to combustible materials to prevent a fire hazard. Do not fill air spaces with insulation. The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance.
Page 13: Approved Vent Configurations
NSTALLATION - For Qualified Installers Only! Approved Vent Configurations Restrictor Position ¥ A vent restrictor is built into the appliance to adjust the flow rate of exhaust gases. This insures proper flames for the wide variety of vent configurations. The restrictor consists of a butterfly valve below the starter section of pipe and an adjustment plate with index holes used to hold the valve in a fixed position.
Page 14: Approved Configurations With No Elbows Or Two 45° Offsets (Vertical Termination)
NSTALLATION - For Qualified Installers Only! Approved Venting Configurations for Vertical Terminations with (or without) Two 45° Elbows ¥ 10' Minimum System Height (with or 36' (max) 36' (max) without offsets) ¥ 34' Maximum System Height ¥ 6' Maximum Offset Restrictor Position # 9 ¥...
Page 15: Approved Venting Configurations With A Horizontal Termination
NSTALLATION - For Qualified Installers Only! Approved Venting Configurations with a Horizontal Termination ¥ The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position. 8' (max) 8' (max) 5 feet 5 feet 0 feet Restrictor Position #1 NOTE:...
Page 16: Approved Venting Configurations With A Vertical Termination And Two 90° Elbows
NSTALLATION - For Qualified Installers Only! Approved Venting Configurations for Vertical Terminations with Two 90° Elbows ¥ The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position. 32' (max) 32' (max) 30 feet 30 feet Restrictor Position # 9...
Page 17: Horizontal Vent Termination Requirements
NSTALLATION - For Qualified Installers Only! Horizontal Vent Termination Requirements (see the illustration below) Minimum 9" (225 mm) clearance from any door or window Roof Minimum 12" (300 mm) above any grade, veranda, porch, deck or balcony Surface Minimum 12" (300 mm) from outside corner walls Minimum 24"...
Page 18: Gas Line Requirements
NSTALLATION - For Qualified Installers Only! Gas Line Requirements The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI 223.1 and the requirements listed below. The fireplace and gas control valve must be disconnected from the gas supply piping during any pressure testing of that system at test pressures in excess of 1/2 psig.
Page 19: Set-Up Face Removal
INALIZING THE NSTALLATION - For Qualified Installers Only! ACID WASH WARNING: Before installing the faceplate, make sure any masonry that has been treated with acid wash has been properly neutralized (this is used primarily with brick faces). Acid wash (muriatic acid) is used to remove excess mortar. If not properly neutralized with an ammonia solution, the gold face may develop a permanent tarnish when the acid evaporates over time.
Page 20: Glass Removal (& Installation)
INALIZING THE NSTALLATION - For Qualified Installers Only! 2 Remove the glass following the instructions below. Bracket for To remove the glass: securing the Locate the #3 square faceplate driver (included with the owner's pack) Front of Remove the glass clips Fireplace on the top and sides of Glass Clip...
Page 21: Burner Installation
INALIZING THE NSTALLATION - For Qualified Installers Only! 3 Install the burner pan following the instructions below: a Install a manual shutoff valve and the included 10" flex tube to the gas line. The illustration below details the location of the gas valve Ð make sure the gas line is correctly located to allow hookup of the flex line to the gas control valve.
Page 22: Finalizing The Installation
INALIZING THE NSTALLATION - For Qualified Installers Only! Follow the directions below to install the burner pan and attach the piezo igniter wire. Install the burner pan, tilting the burner forward to allow the gas control valve to insert without damage. Burner Pan Front of Fireplace (with setup face removed)
Page 23: Log & Coal Installation
INALIZING THE NSTALLATION - For Qualified Installers Only! 4 Install the log set and coals (if using the decorative fireback, install it prior to the log set - page 39). The pegs on the logs insert Left Side Twig (NOTE: it is into the holes on the twigs longer than the right side twig) Right Side Twig (NOTE: it is...
Page 24: Gas Line Connection - Purge Air From Gas Line
INALIZING THE NSTALLATION - For Qualified Installers Only! 5 Connect the gas line. Use a 3/4" wrench to keep the fitting on the gas valve from rotating while using a 7/8" wrench to screw in the flex tube connection. We recommend you purge the gas line at this time (with the glass removed). This allows gas to be detected once it enters the firebox, ensuring gas does not build up.
Page 25: Leak Test
INALIZING THE NSTALLATION - For Qualified Installers Only! 36DV-R Attach the gold trim after the faceplate is attached. Magnets hold the pieces in place. Attach the faceplate with the four screws removed from the set-up face. Use the #3 square driver included in the ownerÕs pack.
Page 26: Air Shutter Adjustment (If Necessary)
INALIZING THE NSTALLATION - For Qualified Installers Only! 10 Let the heater burn for fifteen minutes. Adjust the air shutter, if necessary, to achieve the correct looking flame (see the illustration below). ¥ The air shutter adjusts the amount of air that mixes with the gas before it exits the burner holes. It is used to fine-tune the flame for differences in altitude and vent configuration.
Page 27: Before You Begin
PERATION Before You Begin Read this entire manual before you use your new fireplace (especially the section "Safety Precautions" on pages 2 & 3). Failure to follow the instructions may result in property damage, bodily injury, or even death. Location of Controls - See explanation below The pilot flame is located below the back log.
Page 28: Starting The Pilot Flame
PERATION ONTINUED Starting The Pilot Flame The pilot flame is required to ignite the main burners (it also plays a safety role). It should be left on once lit. It will stay lit unless the gas control valve is turned to "OFF". However, the pilot will go out if the gas is shut off or if the stove malfunctions.
Page 29: Starting The Fireplace For The First Time
PERATION ONTINUED Starting the Fireplace for the First Time + Fumes from the paint curing and oil burning off the steel may occur the first time you start your fireplace. This is normal. We recommend you open the window to vent the room. + Condensation may appear on the glass each time you start the fireplace - this is normal.
Page 30: Adjusting The Blower Speed
PERATION ONTINUED Adjusting the Blower Speed + The blower helps transfer the heat from the fireplace into the room. It will not turn on until the fireplace is up to temperature (approximately 10 minutes after starting). See the illustration below for instructions on adjusting the blower speed.
Page 31: Maintenance
AINTENANCE Maintaining Your Fireplace's Appearance Fingerprints or other marks left on the optional gold surface may become etched in place if they are not wiped clean prior to turning the stove on. Clean the gold with denatured alcohol and a soft cloth. ¥...
Page 32: Troubleshooting
ROUBLESHOOTING Problem: Possible Cause: Don't Call for Service Until You: Pilot Will Not Light A gas shut off valve is turned off Check all gas shut off valves See "Starting the Pilot Light" Step C The gas control knob isn't turned to "PILOT" See "Starting the Pilot Light"...
Page 33: How This Fireplace Works
ROUBLESHOOTING ONTINUED How this Fireplace Works This fireplace was designed with safety as the primary concern. Many of the components inside this fireplace are for safety purposes. Therefore, only certified gas service technicians should service this fireplace. What Turns the Main Burners On and Off This fireplace uses a millivolt system to control its operation (a millivolt is a very small amount of electricity).
Page 34: Wiring Diagram
ROUBLESHOOTING ONTINUED Wiring Diagram Thermopile Piezo Igniter Orange Gas Control Valve Thermocouple Brown White terminal Copper Co-Axial Wire Jumper Wire Green On/Off (Manual Switch Operation) Chassis Blower Ground Green Motor Black White 120 Volt Black Grounded A.C. Power Supply Black Optional Remote Optional...
Page 35: Warranty
ARRANTY To register your TRAVIS INDUSTRIES, INC. Limited Lifetime Warranty, complete the enclosed warranty card and mail it within ten (10) days of the appliance purchase date to: TRAVIS INDUSTRIES, INC., 10850 117th Place N.E., Kirkland, Washington 98033. TRAVIS INDUSTRIES, INC. warrants the Fireplace Xtrordinair gas appliance to be defect-free in material and workmanship from the date of purchase as follows: YEAR 1-COVERAGE: PARTS &...
Page 36: Listing Information
ISTING NFORMATION The listing label shown below can be found on the baseplate of the fireplace behind the access door.
Page 37: Thermostat
PTIONAL QUIPMENT Thermostat (Part # 99300650) Do not connect 120 VAC to the gas control valve or wiring of this unit. + It is easiest to route the remote control wire prior to installing the fireplace. Route the wire to a location near the gas inlet.
Page 38: Remote Control Thermostat
PTIONAL QUIPMENT ONTINUED Remote Control Thermostat (Part # 99300652) Do not connect 120 VAC to the gas control valve or wiring system of this unit. 1 Turn the gas control valve to "OFF". Install a standard 9 volt battery into both the remote control receiver and remote control.
Page 39: Decorative Refractories (Classic & Brick)
PTIONAL QUIPMENT ONTINUED Decorative Firebacks - 36DV-A Only (Classic Fireback Part # 98500735, Brick Fireback Part # 98500736) The decorative cast firebacks come in two different styles and attach to the walls of the firebox to enhance the aesthetic quality of the fireplace. The directions below detail their installation. Turn the gas control valve to "OFF"...
Page 40: Index
NDEX 101004 Approved Vent Configurations ........13 Leaking Gas ........See Inst. on Cover Adjusting the Blower Speed ......... 30 Listing Information ............36 Adjusting the Flame Height .......... 29 Location of Controls ............. 27 Air Shutter Adjustment ..........26 Log Set Installation and Removal ........

FireplaceXtrordinair 36DV-A/R Owner's Manual

Safety Precautions

Features & Specifications

Installation

Finalizing the Installation

Operation

Maintenance

Troubleshooting

Warranty

Listing Information

Optional Equipment

Addendum

Index

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Summary of Contents for FireplaceXtrordinair 36DV-A/R

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