Contents 1. Safety and EMC Instructions..................1 1.1 Installation ........................1 1.2 Operation ........................2 1.3 Maintenance, Servicing and Faults................2 1.4 Transport ........................2 1.5 Storage.......................... 3 1.6 Standars........................4 2. Description of Commonly Used Notations ..............5 3. Introduction -OL1000TEXL/OL1000EXL-M/OL2000TEXL/OL2000EXL-M/ OL3000TEXL/OL3000EXL-M..................
Page 3
10.3 Operating Procedure for Connecting the Extended Backup Time Model UPS with the External Battery ..................21 10.4 Parallel Operation..................... 23 11. Operation and Maintenance ..................29 12. Battery Maintenance ....................29 13. Notes for Battery Disposal and Battery Replacement ........... 30 14.
1. Safety and EMC instructions Please read carefully the following user manual and the safety instructions before installing the unit or using the unit! 1.1 Installation ★ Condensation may occur if the UPS is moved directly from a cold to a warm environment.
★ An integral single emergency switching device which prevents further supply to the load by the UPS in any mode of operation should be provided in the building wiring installation. ★ An appropriate disconnect device as short-circuit backup protection should be provided in the building wiring installation. ★...
the UPS are still connected to the battery which are potentially dangerous. ★ Before carrying out any kind of service and/or maintenance, disconnect the batteries. Verify that no current is present and no hazardous voltage exists in the capacitor or BUS capacitor terminals. ★...
2. Description of commonly used notations Some or all of the following symbols may be used in this manual. It is advisable to familiarize yourself with them and understand their meaning. Symbol and Explanation Symbol Explanation Alert! Pay special attention Caution! high voltage Turn on the UPS Turn off the UPS...
3. Introduction – OL1000TEXL/OL1000EXL-M/ OL2000TEXL/OL2000EXL-M/ OL3000TEXL/OL3000EXL-M The On-Line-Series is an uninterruptible power supply incorporating double convertion technology. It provides failsafe power to the connected equipment. The double convertion design eliminates all power disturbances. A rectifier converts the alternating current from the socket to direct current. This direct current charges the batteries and powers the inverter.
4. System Description Figure 1: Display Panel Switch Function Turn on UPS system: By pressing the ON-Switch “I” the UPS system is turned on. ON - Switch Deactivate audible: By pressing this switch an acoustic alarm can be deactivated. Utility power is normal, the UPS system switches to Standby mode by pressing OFF-Switch “...
Page 11
The green-coloured BATTERY-LED lights up when the utility power has failed and the inverter is being powered BATTERY LED by the batteries. The green-coloured UPS ON LED lights up if the UPS system is supplying voltage provided by the utility power UPS ON LED via the inverter.
5. Connection and Operation for OL1000TEXL/ OL1000EXL-M/OL2000TEXL/OL2000EXL-M/ OL3000TEXL/OL3000EXL-M The system must be installed and wired only by licensed electricians in accordance with applicable electrical regulations! When installing the electrical wiring, please note the nominal amperage of your incoming feeder. 5.1 Inspection: Inspect the packaging carton and its contents for damage.
Page 13
Model No. Output Socket (pcs) Terminal Block OL1000TEXL Not Available OL1000EXL-M Not Available OL2000TEXL Not Available OL2000EXL-M Available OL3000TEXL Available OL3000EXL-M Available Besides output sockets, OL2000EXL-M OL3000TEXL/ OL3000EXL-M units have a terminal block available for output as well. The terminal block can be wired using the following procedure: 1.
Page 14
5.3 Charge Battery: Fully charge the batteries of the UPS system by leaving the UPS system connected to the utility power for 1-2 hours. You may use the UPS system directly without charging it but the battery run time may be shorter than the listed run times.
Page 15
5.6.2 In Battery Mode: Press “ “ button for more than 1 second to turn off the UPS. Then the UPS enter into self-test status. After finishing the self-test, the UPS will be turned off completely. 5.7 Audible Alarm Mute Function: To disable the alarm in battery mode, you may press “Power On”...
6. Trouble Shooting If the UPS system does not operate correctly, please attempt to solve the problem using the table below. Problem Possible cause Remedy No indication, no warning tone even though system is Check building wiring socket No input voltage connected to mains power and input cable.
7. Maintenance 7.1 Operation The UPS system contains no user-serviceable parts. If the battery service life (3 - 5 years at 25°C ambient temperature) has been exceeded, the batteries must be replaced. Please contact your dealer. 7.2 Storage The batteries should be charged every three months for 1-2 hours to maintain charge.
8.4 Dimensions and weights Dimensions W x D x H Net Weight Model No. (mm) (kg) OL1000TEXL 145X400X220 OL1000EXL-M 145X400X220 OL2000TEXL 192X460X340 34.5 OL2000EXL-M 192X460X340 OL3000TEXL 192X460X340 35.5 OL3000EXL-M 192X460X340 -16-...
9. Product Specification and Performance– OL6000TEXL/OL6000EXL-M/ OL10000TEXL/OL10000EXL-M 9.1 General Specification Model OL6000TEXL OL6000EXL-M OL10000TEXL OL10000EXL-M Power Rating 6KVA/4.2KW 6KVA/4.2KW 10KVA/7KW 10KVA/7KW Frequency (Hz) 46Hz-54Hz/56Hz-64Hz Input Voltage (176-276)VAC Current 31A max. 31A max. 50A max 50A max. Voltage 240VDC Battery Current 24A max 24A max 40A max...
9.3 Operating Environment Temperature Humidity Altitude Storage temperature <95% <1000m 0 C-40 C 0 C-40 Note: if the UPS is installed or used in a place where the altitude is above than 1000m, the output power must be derated in use, please refer to the following: Altitude (M) 1000 1500...
10. Installation 10.1 Unpacking and Inspection 10.1.1 Unpack the packaging and check the package contents. The shipping package contains: l A UPS l A user manual l A communication cable l A battery cable (for EXL-M models only) 10.1.2 Carefully inspect the UPS and look for any damage that may have occurred during transportation.
Page 23
UPS, please refer to the appearance diagram. 10.2.2.2 For OL6000TEXL/OL6000EXL-M UPS, it is recommended to select the UL1015 10AWG(6mm ) wire or other insulated wire which complies with AWG Standard for the UPS input and output wirings. 10.2.2.3 For OL10000TEXL/OL10000EXL-M, it is recommended to select the UL1015 8AWG(10mm ) wire or other insulated wire which complies with AWG Standard for the UPS input and output wirings.
less than optimum. 10.2.2.11 If it is necessary to connect an inductive load such as a monitor or a laser printer to the UPS, the start-up power should be used for calculating the capacity of the UPS, as its start-up power consumption is too large when it is started.
Page 25
10.3.2.1 A DC breaker must be connected between the battery pack and the UPS. The capacity of breaker must be not less than the data specified in the general specification. 10.3.2.2 Set the battery pack breaker in “OFF” position and connect the 20 pieces of batteries in series.
10.4 Parallel operation 10.4.1 Brief introduction of the redundancy N+X is currently the most reliable power supply structure. N represents the minimum UPS number that the total load needs; X represents the redundant UPS number, i.e. the fault UPS number that the system can handle simultaneously.
Page 27
11. Operation and maintenance 11.1 To perform the general operation, follow the stand-alone operating requirement. 11.2 Startup: The units transfer to INV mode simultaneously as they start up sequentially in utility power mode. Shutdown: the units shut down sequentially in INV mode. When the last one completes the shutdown action, each unit will shut down the inverter simultaneously and transfer...
Page 28
is abnormal, the UPS will operate in battery mode without output interruption of the UPS. 11.3.2 Turn on the UPS with no utility power supplied (in Battery mode) 11.3.2.1 Press the “ON” button continuously for more than 1 second to power on the UPS.
Page 29
the UPS and turn on the loads one by one after the UPS is working in INV mode. Turn off all of the connected loads before turning off the UPS. 11.3.5 Parallel Machine Maintenance This UPS system has parallel machine function, if you want to add single machine to parallel system, please follow operational process of joining new machine;...
Page 30
11.3.5.1.8 Close line input switch of all UPS(include new UPS) in the parallel system; lock up maintain board, unless all UPS turn to bypass mode; press the open key in turn, observe whether the display state of every UPS is normal; at the same time, observe whether all UPS all together turn to inverter model;...
Page 31
11.3.5.3 Combine machine warning: 11.3.5.3.1 When UPS combine system work at inverter mode, make sure that all UPS maintain switches at the same place, that is to say, be at the position of “UPS”, or be at the position of “BPS”. 11.3.5.3.2 When turning on the UPS combine system before enter into inverter mode, UPS output switch must at “OFF”...
12. Battery Maintenance l This series UPS only requires minimal maintenance. The battery used for standard models are value regulated sealed lead-acid maintenance free battery. These models require minimal repairs. The only requirement is to charge the UPS regularly in order to maximize the expected life of the battery.
13. Notes for Battery Disposal and Battery Replacement 1) Before disposing of batteries, remove conductive jewelry such as necklace, wrist watches and rings. 2) If it is necessary to replace any connection cables, please purchase the original materials from the authorized distributors or service centers, so as to avoid overheat or spark resulting in fire due to insufficient capacity.
14. Trouble Shooting Problem Possible cause Solution Make sure the UPS is not overloaded; the air vents are not The #1 Fault LED blocked and the ambient temperature The UPS transfers to fault and the #6 LED are is not too high. Wait for 10 minutes mode due to internal turned on, the buzzer for the UPS to cool down before...
Page 35
The #1 Fault LED is turned on, and the The charger of the UPS is Please contact the distributor or battery LED is defective. service center. flashed, the buzzer beeps every second. Check the battery. If the battery is Battery low or battery not damaged, replace the battery Battery LED flashes connected.
15. Operating mode for all models 1. Utility power mode The display panel in utility power mode is shown in the following diagram. The ac input LED and the INV LED are turned on. The load level LEDs will be turned on in accordance with the load capacity connected. 1) If the battery LED is turned on and the ac input LED flashes, it indicates the voltage or frequency...
battery capacity. Note that the load level LEDs in utility power mode will indicate the level of the battery capacity in battery mode instead. 1) When the UPS is running in battery mode, the buzzer beeps once every 4 seconds. If the “ON” button on the front panel is pressed for more than 1 second again,...
Page 38
1) Other indications on the display panel are the same in utility mode. 2) The UPS does not have the backup function when it is in bypass mode. The power used by the load is supplied from the utility power via internal filter.
16. Communication Port 16.1 RS232 Interface Pin # Description Output The following is the pin assignment Input and description of DB-9 connector. Input 16.2 Serial to USB Adapter (Option) Optional Serial to USB Adapter cable allows flexible application in UPS. Fig 16.2 Serial to USB Adapter 16.3 AS400 Interface(Option) Except for the communication protocol as mentioned above, this series UPS...
17. Software for all models Software CD — PowerPanel ® Business Edition ® PowerPanel Business Edition is a brand new UPS monitoring software, which provides user-friendly interface to monitor and control your UPS. This unique software provides safely auto shutdown for computer systems while power failure.
Appendix 1-Display Panel (for OL6000TEXL /OL6000EXL-M/OL10000TEXL/ OL10000EXL-M) l Power ON/OFF: To turn on the UPS simply by pressing the “ON” button on the front panel continuously for 1 second. Press the “OFF” button on the front panel continuously for 1 second to turn off the UPS. l Bypass LED (orange LED): Whenever the bypass LED is turned on, it shows that the loading current is supplied directly from the utility power.
Need help?
Do you have a question about the OL1-10KVA UPS and is the answer not in the manual?
Questions and answers