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Summary of Contents for Duke FLEXIBLE BATCH BROILER
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Page 1: Flexible Batch Broiler
Installation & Operation Manual FLEXIBLE BATCH BROILER Duke Manufacturing Co. 175500E 2305 N. Broadway • St. Louis, Missouri 800-735-3853 • 314-231-1130 • Fax 314-231-5074 www.dukemfg.com... -
Page 2: Table Of Contents
RESTAURANT FLEXIBLE BATCH BROILER EQUIPMENT MANUAL INDEX PAGE I. General Information ................4 A. Batch Broiler Specifications................. 4 A-1.0 Model Number Key .................. 5 A-2.0 Broiler Dimensions................... 5 II. Installation Instructions..............6 A. Qualified Personnel ................... 6 B. Delivery and Inspection ..................7 C. - Page 3 RESTAURANT FLEXIBLE BATCH BROILER EQUIPMENT MANUAL PAGE E. Troubleshooting....................26-29 IV. Service and Repair ................30 A-1.0 Warnings ......................30 V. Replacement Parts List ..............31-33 VI. Wiring diagram.................34 VII. Customer Assistance ..............35 Revised: 3 of 35 April 1, 2007...
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Page 4: General Information
Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. I. General Information A. Batch Broiler Specifications FLEXIBLE BATCH BROILER SPECIFICATIONS NATURAL GAS PROPANE ALTITUDE (MAXIMUM) 2000 FT... -
Page 5: A-1.0 Model Number Key
RESTAURANT FLEXIBLE BATCH BROILER EQUIPMENT MANUAL A. Batch Broiler Specifications (cont’d) SHIPPING WEIGHT: 450 lbs (204 Kg) SHIPPING DIMENSIONS: 48” x 39” x 68” (121.9 x 99.1 x 172.7 cm) MODEL NUMBER ELECTRIC NATURAL & LP GAS FBB-NO-120 120VAC, 2A, 60Hz 87,000 –... -
Page 6: Installation Instructions
RESTAURANT FLEXIBLE BATCH BROILER EQUIPMENT MANUAL II. Installation Instructions A. Qualified Personnel installing the broiler with casters and quick- disconnect hose, adequate means must be provided to limit the movement of the broiler These installation instructions are for the use of... -
Page 7: Delivery And Inspection
EQUIPMENT MANUAL B. Delivery and Inspection Check for concealed damage. The carrier Duke Manufacturing Co. does everything within • must be notified within fifteen (15) days its power to insure you received your broiler in of the delivery of the broiler and the good condition. -
Page 8: Broiler Assembly
RESTAURANT FLEXIBLE BATCH BROILER EQUIPMENT MANUAL C. Broiler Assembly Before assembling and installing the broiler, Setup please check to make sure that all necessary Install all items as shown below. parts are present. Item Part Name Part Number PRODUCT PAN SHELF... -
Page 9: Adjustments At Installation
RESTAURANT FLEXIBLE BATCH BROILER EQUIPMENT MANUAL D. Adjustments at Installation Raise or Lower Broiler Each broiler section and all its component parts The broiler height can be adjusted via two have been tested thoroughly and inspected screws on each leg. -
Page 10: Location Of The Broiler
RESTAURANT FLEXIBLE BATCH BROILER EQUIPMENT MANUAL E. Location of the Broiler Proper planning and placement of the broiler will give you the best results in terms of long-term user convenience and satisfactory performance. We urge you to give adequate thought in the placement of your broiler prior to its arrival. -
Page 11: Electrical Connections
RESTAURANT FLEXIBLE BATCH BROILER EQUIPMENT MANUAL G. Electrical Connections Your broiler is supplied for connection to a This inspection/maintenance should consist of, dedicated 120 volt, grounded circuit. The electric but not be limited to: motors, indicator lights and control circuits are... -
Page 12: Operation Instructions
RESTAURANT FLEXIBLE BATCH BROILER EQUIPMENT MANUAL III. Operation Instructions The information in this section is intended for the use of qualified operating personnel. Qualified Operating Personnel are those individuals who have carefully read the information contained in this manual, are familiar with the function of the... -
Page 13: Cooking Product
RESTAURANT FLEXIBLE BATCH BROILER EQUIPMENT MANUAL B. Cooking Product B-1.0 Lighting the Broiler Start Ventilation System. • Turn ON/OFF switch to the ON (1) • position. The control will display PrE during the • pre-heat cycle. The LED's next to all product keys with •... -
Page 14: B-3.0 Cook Cycle Complete
RESTAURANT FLEXIBLE BATCH BROILER EQUIPMENT MANUAL seconds. The control will display AdJ. product LED's products with programmed time will light red. Select a product key to adjust. The selected product LED will remain red and all other product LED's will go blank. -
Page 15: Cleaning
RESTAURANT FLEXIBLE BATCH BROILER EQUIPMENT MANUAL C. Cleaning The exterior stainless steel on your broiler can be kept clean with a good non-abrasive stainless steel cleaner, many of which are on the market. Moisten a cloth and wipe down the broiler while it is COLD. -
Page 16: C-1.0 Four (4) Hour Cleaning
RESTAURANT FLEXIBLE BATCH BROILER EQUIPMENT MANUAL BROILER DISCONNECT WHAT’S TO BE CLEANED COOL POWER WEEKLY CLEANING LOWER TUBE BURNER BROILER FLIPPER DOOR FLAME ARRESTOR FLAME SENSOR (UPPER BURNERS) FLAME SENSOR (LOWER BURNERS) FLAME SENSOR TUBE (UPPER BURNERS) Loader and Carriage: Remove loader C-1. -
Page 17: C-2.0 Daily Cleaning
RESTAURANT FLEXIBLE BATCH BROILER EQUIPMENT MANUAL C-2. Daily Cleaning Daily cleaning should also include all items listed in the 4 hour cleaning schedule. Discharge Pan: Slide pan up and out of keyhole slots. Clean and replace. Discharge Hood and Chute: Remove hood and chute completely, clean and replace. - Page 18 RESTAURANT FLEXIBLE BATCH BROILER EQUIPMENT MANUAL C-2. Daily Cleaning (cont’d) Discharge End Panel: Remove discharge accessories and lift panel up while swinging out and down. Discharge Scraper: Pull out Discharge Scraper: Lift up and pull removing locating pins from slots.
- Page 19 RESTAURANT FLEXIBLE BATCH BROILER EQUIPMENT MANUAL C-2. Daily Cleaning (cont’d) With the broiler cool, lift and remove the Lift and slide retaining bolt right flipper door. Clean and set aside. Lift slightly and remove loader ramp as Disengage pin from pivot hole. Clean shown.
- Page 20 RESTAURANT FLEXIBLE BATCH BROILER EQUIPMENT MANUAL C-3. Weekly Cleaning (cont’d) Remove discharge panel and scraper as was performed for daily cleaning. Remove burner shield. Lift rear of burner out of saddle and continue to hold it. Orifice Hood Pull burner off of orifice and through broiler wall.
- Page 21 RESTAURANT FLEXIBLE BATCH BROILER EQUIPMENT MANUAL C-3. Weekly Cleaning (cont’d) Lift flame arrestor up to disengage tabs Pull flame arrestor out. Clean and from slots. Tabs are located under the reinstall. front of the arrestor TAB ON THE BOTTOM OF THE...
- Page 22 RESTAURANT FLEXIBLE BATCH BROILER EQUIPMENT MANUAL C-4. Weekly Cleaning (cont’d) Remove top panel by lifting up and out. Locate the two flame sensors for the Infrared burners. With the broiler cool, remove sensor by Do not pull on the wire to remove.
- Page 23 RESTAURANT FLEXIBLE BATCH BROILER EQUIPMENT MANUAL C-4. Weekly Cleaning (cont’d) With the broiler cool, remove the rear panel of the broiler and remove the sensor for the lower burner. Follow the same procedures as those for the top sensors. After the sensor is removed take the t-...
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Page 24: Programming The Control
RESTAURANT FLEXIBLE BATCH BROILER EQUIPMENT MANUAL D. Programming the Control D-1.0 Entering Program Mode There are two levels of control Programming. Level 1: Recipe related programming. Level 2: Broiler functionality programming. Press and hold the ENTER button for 5 seconds. -
Page 25: D-3.1 Product Identifier
RESTAURANT FLEXIBLE BATCH BROILER EQUIPMENT MANUAL D-3.1 Product Identifier AbCd D-3.4 Exit Program Mode To exit programming and save new entries press This parameter allows the user to define a four the ENTER key until the control displays RdY, digit alphanumeric product name to associate with each product button. -
Page 26: Troubleshooting
RESTAURANT FLEXIBLE BATCH BROILER EQUIPMENT MANUAL E. Troubleshooting SYMPTOM CAUSE REMEDY Control display does not light up No power Ensure broiler is plugged into a proper voltage/Hz receptacle (per name plate rating) and receptacle as power. Check dedicated circuit breaker. - Page 27 RESTAURANT FLEXIBLE BATCH BROILER EQUIPMENT MANUAL E. Troubleshooting (cont’d) SYMPTOM CAUSE REMEDY Product is getting stuck or Docking plate is not properly in Ensure docking plate and locking mangled upon loading place tab are correctly in place. Flame arrestor is not properly in...
- Page 28 RESTAURANT FLEXIBLE BATCH BROILER EQUIPMENT MANUAL E. Troubleshooting (cont’d) SYMPTOM CAUSE REMEDY Control Display is reading “tESt Lower burner not lighting If broiler is hot, attempt to clean Prod” properly. (Observe bottom burner in place with broiler burner through slits in lower cleaning tool.
- Page 29 RESTAURANT FLEXIBLE BATCH BROILER EQUIPMENT MANUAL E. Troubleshooting (cont’d) SYMPTOM CAUSE REMEDY Control display is reading “gAS Infrared burners not lighting Remove upper control SEnt” properly. (Observe Infrared compartment panel and clean 2 through discharge end of broiler. upper flame sensors with a soft Note: Burners should remain lit cloth &...
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Page 30: Service And Repair
RESTAURANT FLEXIBLE BATCH BROILER EQUIPMENT MANUAL IV. Service and Repair A-1. WARNINGS WARNING: Disconnect the power supply to the appliance before servicing. WARNING: Units provided with casters have a restraint to limit the movement of the broiler. If this restraint is disconnected during servicing it must be reconnected after the appliance has been returned to its original installed position. -
Page 31: Replacement Parts List
RESTAURANT FLEXIBLE BATCH BROILER EQUIPMENT MANUAL V. Replacement Parts List ITEM # DESCRIPTION SWITCH,MAIN POWER 175503 BURNER,INFRARED 175504 BURNER,TUBE,J STYLE (NATURAL GAS UNIT ONLY) 175505 BURNER,TUBE,J STYLE (LP GAS UNIT ONLY) 175693 MOTOR-CONVEYOR 175506 SPROCKET, B21X3/8 BORE (MOTOR) 175517 SHAFT,DISCHARGE SIDE... - Page 32 RESTAURANT FLEXIBLE BATCH BROILER EQUIPMENT MANUAL Replacement Parts List (cont’d) ITEM # DESCRIPTION LOADER 175444 LOADER RAMP 175741 DOOR 175429 FLAME ARRESTOR 175293 BURNER SHIELD 175200 DISCHARGE CHUTE 175340 DISCHARGE HOOD 175364 PRODUCT PAN SHELF 175363 DISCHARGE PAN 175358 MAIN GREASE PAN 175329 "V"...
- Page 33 RESTAURANT FLEXIBLE BATCH BROILER EQUIPMENT MANUAL Replacement Parts List (cont’d) Revised: 33 of 35 April 1, 2007...
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Page 34: Wiring Diagram
RESTAURANT FLEXIBLE BATCH BROILER EQUIPMENT MANUAL VI. Wiring Schematic Revised: 34 of 35 April 1, 2007... -
Page 35: Customer Assistance
RESTAURANT FLEXIBLE BATCH BROILER EQUIPMENT MANUAL VII. Customer Assistance To aid in reporting this unit in case of loss or theft, please record below the model number and serial number located on the unit. We also suggest you record all the information listed and retain for future reference.
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