Duke FBB-EC-208 Installation And Operation Manual

Burger king flexible batch broiler – electric domestic

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Service manual (40 pages)

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Page 1 Please read this manual completely before attempting to install, operate or service this equipment This manual is Copyright © 2014 Duke Manufacturing Co. All rights reserved. Reproduction without written permission is prohibited. Duke is a registered trademark of the Duke Manufacturing Co.
Page 2 Installation and Operation of Flexible Batch Broiler – Electric...
Page 3: Table Of Contents
Installation and Operation of Flexible Batch Broiler – Electric TABLE OF CONTENTS I. General Information ........................5 A. Batch Broiler Specifications ....................5 A-1.0 Model Number Key ....................5 A-2.0 Broiler Dimensions ....................5 II. Installation Instructions ........................ 6 A. Qualified Personnel ......................6 B. Delivery and Inspection ....................... 6 C. Broiler Assembly ......................... 7 Setup ..........................
Page 4 Installation and Operation of Flexible Batch Broiler – Electric IMPORTANT WARNING AND SAFETY INFORMATION FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance. : Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death.
Page 5: General Information
Installation and Operation of Flexible Batch Broiler – Electric I. GENERAL INFORMATION A. Batch Broiler Specifications SHIPPING WEIGHT: 530 lbs (240 Kg) SHIPPING DIMENSIONS: 47” x 34” x 68” (119.4 x 86.4 x 172.7 cm) MODEL NUMBER ELECTRIC POWER FBB-EC-208 208VAC, 68A, 60Hz, 3Ph 23,500W FBB-EO-208 208VAC, 68A, 60Hz, 3Ph 23,500W FBB-EC-230 230VAC, 62A, 60Hz, 3Ph...
Page 6: Installation Instructions
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. B. DELIVERY AND INSPECTION Duke Manufacturing Co. does everything within its power 1) Using a utility knife, cut away plastic wrap (Not shown). to insure you received your broiler in good condition. They Remove the top cardboard and inner cap. are strapped down on heavy wooden skids and packed Remove Training Material Box to prevent shipping damage. They have all been carefully inspected before they were packaged and consigned to 4) Remove cardboard from the corners (4 places).
Page 7: Broiler Assembly
Installation and Operation of Flexible Batch Broiler – Electric C. BROILER ASSEMBLY Setup Before assembling and installing the broiler, please Install all items as shown below. check to make sure that all necessary parts are present. ITEM PART NAME PT. NO. PRODUCT PAN SHELF 175353 DISCHARGE CHUTE 175340 DISCHARGE HOOD 175778 DISCHARGE PAN HOLDER 175358 DISCHARGE GREASE PAN 175357 “V”...
Page 8: Adjustments At Installation
Installation and Operation of Flexible Batch Broiler – Electric D. ADJUSTMENTS AT INSTALLATION Raise or Lower Broiler The broiler height can be adjusted via two screws on Each broiler section and all its component parts have each leg. been tested thoroughly and inspected before your broiler was shipped from the factory. However, it is sometimes Caution: The Broiler is very heavy! Use adequate necessary to further test or adjust the broiler once it has help for lifting. been installed. Such adjustments are the responsibility of the Dealer or Installer. These types of adjustments 1. Lift one end of the broiler onto a wide, sturdy stand are not considered defects, rather a normal and routine (not supplied).
Page 9: Location Of The Broiler
Installation and Operation of Flexible Batch Broiler – Electric E. LOCATION OF THE BROILER G. VENTILATION Proper planning and placement of the broiler will This appliance shall be installed with sufficient give you the best results in terms of long-term user ventilation to prevent the occurrence of unacceptable convenience and satisfactory performance. We urge concentrations of substances harmful to health in the...
Page 10: Operation Instructions
Installation and Operation of Flexible Batch Broiler – Electric III. OPERATION INSTRUCTIONS The information in this section is intended for the use of qualified operating personnel. Qualified Operating Personnel are those individuals who have carefully read the information contained in this manual, are familiar with the function of the broiler and/or have had IF LIGHT ON experience with operating the equipment described. DO NOT LOAD We recommend following these instructions to insure optimum performance, long life and trouble-free service from your broiler. The controller is pre-programmed at the factory for known recipes at the time of manufacture. The product keys must be programmed with an approved recipe and...
Page 11: Cooking Product
Installation and Operation of Flexible Batch Broiler – Electric B. COOKING PRODUCT • The LED's next to all product keys with non-zero B-1.0 Turning On the Broiler cook times will be red. • Start Ventilation System. • The control will display rdY at the completion of • Turn ON/OFF switch to the ON (1) position. the pre-heat cycle and the LED’s next to all product keys with non-zero cook times will be green. • The control will display PrE during the pre-heat cycle. • (To shutdown the broiler, see section B-8.0) B-2.0 Cook Product IF LIGHT ON DO NOT LOAD Place holding pan at discharge.
Page 12: B-3.0 Cook Cycle Complete
Installation and Operation of Flexible Batch Broiler – Electric B-3.0 Cook Cycle Complete B-6.0 Checking the Broiler Temperature The chain will rotate and discharge the product. Pressing the key at any time (other than in programming mode) will display the actual cavity Do not load product into broiler until the cook light temperature.
Page 13 Installation and Operation of Flexible Batch Broiler – Electric CLEANING SCHEDULE WHAT’S TO BE CLEANED BROILER DISCONNECT COOL POWER 4 HOUR CLEANING (Sanitize in place) SANITIZE LOADER & TRAY (CAUTION: HOT SURFACES, WEAR INSULATED GLOVES WHILE CLEANING) SANITIZE DISCHARGE CHUTE DAILY CLEANING (Remove and Wash/Rinse/Sanitize) DISCHARGE PAN (CAUTION: HOT SURFACES, WEAR INSULATED GLOVES WHILE CLEANING) DISCHARGE HOOD DISCHARGE GREASE PANS MAIN GREASE PANS DISCHARGE END PANEL DISCHARGE SCRAPER LOADER & TRAY (CAUTION: HOT SURFACES, WEAR INSULATED GLOVES WHILE CLEANING) DISCHARGE CHUTE LOADER RAMP LOWER HEATING ELEMENT REFLECTOR HEATING ELEMENTS BROILER FLIPPER DOOR FLAME ARRESTOR...
Page 14: C-1. Four (4) Hour Cleaning
Installation and Operation of Flexible Batch Broiler – Electric C-1. Four (4) Hour Cleaning All components that are in contact with food product must be cleaned and sanitized every 4 hours. Loader and Carriage: Remove loader from carriage and sanitize food contact areas. Caution: Hot surface near door! Wear insulated gloves. Discharge Chute: With discharge hood removed, sanitize outside chute surface.
Page 15: C-2. Daily Cleaning
Installation and Operation of Flexible Batch Broiler – Electric C-2. Daily Cleaning Daily cleaning should also include all items listed in the 4 hour cleaning schedule. LOADER – Slide out LOADER TRAY – Dislodge and pull out MAIN GREASE PAN – Slide out "V" GREASE PAN – Slide out PHU PAN SHELF – Slide up and out DISCHARGE HOOD –...
Page 16 Installation and Operation of Flexible Batch Broiler – Electric C-2. Daily Cleaning (cont’d.) DISCHARGE CHUTE – Lift up and out SIDE PANEL – Lift up, slightly pull out panel bottom, pull panel down to remove. ASH SCRAPER – Pull forward, up and out GREASE DEFLECTOR –...
Page 17 Installation and Operation of Flexible Batch Broiler – Electric C-2. Daily Cleaning (cont’d.) Tabs FLAME ARRESTOR – LOWER HEATING ELEMENT COMPARTMENT – Dislodge, shift down and pull out pull up, forward and out LOWER ELEMENT REFLECTOR – HEATING ELEMENTS – Use scraper end of Pull forward and out out cleaning tool to clean top and bottom of all heating elements...
Page 18: C-3. Weekly Cleaning
Installation and Operation of Flexible Batch Broiler – Electric C-3. Weekly Cleaning SAFETY CONSIDERATIONS The catalytic converter (catalyst) is normally part of a combustion system, and the general safety Catalyst Guard Catalyst Assembly practices observed with such systems should be practiced. The following considerations are specific to the catalyst portion.
Page 19 Installation and Operation of Flexible Batch Broiler – Electric C-3. Weekly Cleaning (cont’d) Gently tap frame of the catalyst while Begin with a clean sink and remove holding over a waste bin to dislodge any all foreign matter from any wash loose ash/carbon particles.
Page 20: Programming The Control
Installation and Operation of Flexible Batch Broiler – Electric D. PROGRAMMING THE CONTROL keys will move backward through the parameters. keys will scroll through parameter settings and also function as numbers 0 and 9. Product keys 1-8 also function as number keys 1-8. D-3.0 Level 1 Programming Enter the password 1-8-2-7 and press the ENTER key. At this point the control will display PROD and all Product LED’s will turn green. Select a product key for a product that you wish to change. The LED next to the selected product will turn green. All other product LED will be blank.
Page 21: D-3.3 Exit Program Mode
Installation and Operation of Flexible Batch Broiler – Electric The product keys 1-8 are used for entering numbers D-4.4 Change the IHeating Element Voltage 1-8. The keys are used to enter numbers Setting CSEn 0 and 9. This setting must be changed to match the voltage rating The control will display the total cook time (the sum of of the heating elements that are installed in the unit.. all timer cycles) as a final non-changeable parameter. As an example: D-4.5 Additional Factory Parameters ti1-:30, SEt1-775F, PL1-5, bH1-on The remaining parameters in this section are factory ti2-1:00, SEt2-775F, PL2-0, bH2-off settings and should not be changed. These settings are as follows: totL-1:30...
Page 22: Troubleshooting
Ensure flame arrestor is properly in place. Loader is not able to be Docking plate is not properly in place. Ensure docking plate and locking tab are correctly pushed completely into in place. cooking chamber. Product is getting stuck or Docking plate is not properly in place Ensure docking plate and locking tab are correctly mangled upon loading in place. Flame arrestor is not properly in place Ensure flame arrestor is correctly in place and tabs are slotted correctly. Control display is reading “Hi” Contact Duke Manufacturing Co. or a Duke Authorized Service agent. Control display is reading Lower elements not heating properly. Replace heating element & fuse, if necessary. “Lo” (Observe bottom elements through opening in lower grease tray) Top infrared elements not heating properly. Replace heating element & fuse, if necessary. (Observe elements through discharge end of broiler. Note: Elements should glow orange in idle mode) Grease pan is not installed Install grease pan. Impedance pan or catalyst is not installed.
Page 23: Service And Repair
E. TROUBLESHOOTING (CONT’D) SYMPTOM CAUSE REMEDY Control Display is reading Lower element not heating properly. (Observe Replace heating element & fuse, if necessary. “tESt Prod” bottom elements through slits in lower grease tray) Top infrared elements not heating properly. Replace heating element & fuse, if necessary. (Observe elements through discharge end of broiler. Note: Elements should glow orange in idle mode) Control Display is reading Not all elements turning off Contact Duke Manufacturing Co. or a Duke Authorized Service agent. “Sr:Er” or “Ht:1” or “Ht:2” or “Ht:3” Specific top infrared elements not heating Replace heating element & fuse, if necessary. properly. (Observe elements through discharge end of broiler. Note: Elements should glow orange in idle mode) Back Panel is not installed properly. Reinstall Panel. or “Ht:4” or “Ht:5” or “Ht:6” Specific lower element not heating properly. Replace heating element & fuse, if necessary. (Observe bottom elements through slits in lower grease tray) Reinstall Panel Back Panel is not installed properly.
Page 24: User Replaceable Heating Elements
Installation and Operation of Flexible Batch Broiler – Electric B. USER REPLACEABLE HEATING ELEMENTS...
Page 25 Installation and Operation of Flexible Batch Broiler – Electric B. USER REPLACEABLE HEATING ELEMENTS (CONT’D)
Page 26 Installation and Operation of Flexible Batch Broiler – Electric B. USER REPLACEABLE HEATING ELEMENTS (CONT’D)
Page 27 Installation and Operation of Flexible Batch Broiler – Electric B. USER REPLACEABLE HEATING ELEMENTS (CONT’D)
Page 28: Replacement Parts List
Installation and Operation of Flexible Batch Broiler – Electric V. REPLACEMENT PARTS LIST ITEM DESCRIPTION BRACKET, LOADER MOUNTING 175438 BUSHING BLOCK, CONVEYOR 175525 CAPACITOR, MOTOR-CONVEYOR 175802 CATALYST 175480 CHAIN, COOK 175674 CHAIN, DRIVE 175551 CHUTE, DISCHARGE 175340 CIRCUIT BREAKER, 10 AMP 177562 CONTACTOR 177506 CONTROLLER, DIAGNOSTIC BOARD 177563 CONTROLLER ASSEMBLY, MAIN 177578 CORD, DOMESTIC UNIT 177565 DOOR, LOADING 175429 FAN, COOLING 167548...
Page 29 Installation and Operation of Flexible Batch Broiler – Electric ITEM DESCRIPTION INTERLOCK, SAFETY, BACK PANEL MOUNTED 177567 INTERLOCK, SAFETY, CONTROL COMPARTMENT MOUNTED 177568 LATCH, PIN 177527 LATCH, TOGGLE 177525 LIGHT, COOK 175550 LOADER 175444 MOTOR, CONVEYOR 175875 PAN, DISCHARGE 175358 PANEL, ACCESS DISCHARGE 175250 PANEL, ACCESS ELECTRICAL LWB 177101 PANEL, FRONT 175300 PANEL, REAR 177052 PANEL, ASSY, FUSE ACCESS 177053 PANEL, ASSY, ELEMENT CONNECTION ACCESS 177054 PLUG, PIN & SLEEVE, 100 AMP, DOMESTIC UNIT 177569 PROBE, TEMP., C-CHAMBER 175977...
Page 30: Wiring Schematic
Installation and Operation of Flexible Batch Broiler – Electric VI. WIRING SCHEMATICS...
Page 31 Installation and Operation of Flexible Batch Broiler – Electric...
Page 32 Installation and Operation of Flexible Batch Broiler – Electric Duke Manufacturing Co. 2305 N. Broadway St. Louis, MO 63102 Phone: 314-231-1130 Toll Free: 1-800-735-3853 Fax: 314-231-5074 www.dukemfg.com...

This manual is also suitable for:

Fbb-eo-208 Fbb-ec-240 Fbb-eo-230 Fbb-eo-240 Fbb-ec-230