Exmark LAZER Z LZD25KD725 Parts Manual
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Exmark LAZER Z LZD25KD725 Parts Manual

Lazer z d-series
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LAZER Z
D-SERIES
®
Model No. LZD25KD725—Serial No. 920000 and Up
Picture below may not reflect actual product.
Part No. 4500-877 Rev. A

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Summary of Contents for Exmark LAZER Z LZD25KD725

  • Page 1 LAZER Z D-SERIES ® Model No. LZD25KD725—Serial No. 920000 and Up Picture below may not reflect actual product. Part No. 4500-877 Rev. A...
  • Page 2 ROPS: roll-over protection system Touch Up Paint Exmark black touch up spray paint – gloss black. Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140). © 2011—Exmark Mfg. Co., Inc. Contact us at www.Exmark.com.

  • Page 4: Table Of Contents

    Contents Deck Assembly ................... . . 6 Deck Assembly (continued) .

  • Page 6: Deck Assembly

    Deck Assembly 4500-877A...
  • Page 7 Deck Assembly (continued) Ref. Part Number Qty. Description Ref. Part Number Qty. Description 1-303334 Washer-Spring Disc 5/16 109-3148 Decal,Bolt Torque 302-40 1-303508 Decal-Warning, Discharge Zerk-90° 1/4-28 322-6 Screw-HH 5/16-18 X 1 1/4 1-303537 Stud-Shield, Belt (Short) 323-11 Screw-HH 3/8-16 X 2 1/4 1-322110 Guide-Belt 3230-18...

  • Page 8: Deck Assembly (Continued)

    Deck Assembly (continued) Ref. Part Number Qty. Description Ref. Part Number Qty. Description 1-513208 Washer-Spring Disc 5/8 3217-11 Nut-Hex 5/8-11 1-632199-01 Pin-Strut 3219-6 Nut-Hex 5/8-18 1-633029 Balljoint 3230-22 Bolt-Carriage 5/16-18 X 1 1-633447 Chain-Lift, Deck 3231-22 10 Bolt-Carriage 3/8-16 X 1 1-643393 Jackshaft ●...

  • Page 9: Spindle Assembly

    109-7033 Nut-Flange 5/8-18 Centerlock ● Requires installation of mulch kit for proper mulching. See your Exmark dealer for details. ■ Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize). See operator s manual for locations. 4500-877A...

  • Page 10: Front Frame Assembly

    Front Frame Assembly Ref. Part Number Qty. Description Ref. Part Number Qty. Description 1-523157 Washer 103-0063 Seal-Double Lip 1-543508 Cup-Bearing Tapered Roller 103-1474-01 Caster-Fork 1-543509 Cone-Bearing Tapered 103-1918 Bushing Roller 109-4995 Asm, Front Frame Spring 1-543511 Seal-Grease 103-2768 Guard-Seal 1-633068 Arm-Lift, Deck 103-3051 Spacer-Nut...
  • Page 11 Front Frame Assembly (continued) Part Number Qty. Description Part Number Qty. Description Ref. Ref. 109-4488 Asm, Deck Lift Handle 3256-29 Washer-7/8 Sae 302-19 Zerk-1/4-28 Str 3256-7 Washer-5/8 Std 323-13 Screw-HH 3/8-16 X 2 3/4 3274-18 Screw-Sh 5/16-18 X 1 1/4 323-29 Screw-HH 3/8-16 X 1 3/8 3290-357...

  • Page 12: Main Frame Assembly

    Main Frame Assembly Ref. Part Number Qty. Description Ref. Part Number Qty. Description 1-513658 Bumper 103-5161 Link-Stop, Seat 32128-23 Nut-Hex 1/2-13 Side Lock 103-5519 Spring-Torsion, Latch 1-603610 Washer-Spring Disc 7/16 103-5520 Catch-Latch, Single 1-653282-03 Stop/Spacer-Seat 109-3984 Asm, Engine Deck 1-633964-03 Stop-Brake, Park W/Decals 109-3156...
  • Page 13 Screw-HH 3/8-16 X 5 116-2643 Decal-Wheel Nut Torque 323-6 10 Screw-HH 3/8-16 X 1 117-2718 Decal-Arrester, Spark 323-9 Screw-HH 3/8-16 X 1 3/4 103-4574 Decal,Exmark Logo 325-13 Screw-HH 1/2-13 X 3 1/4 82-2190 Switch 3256-14 Washer-#10 Std 3212-4 Screw-HH 7/16-20 X 1 3256-23...

  • Page 14: Fuel Assembly

    Fuel Assembly Ref. Part Number Qty. Description Ref. Part Number Qty. Description 1-303077 116-0974 Asm, Fuel Tank Lxs, Lh Clamp-Fuel Line 116-0975 Asm, Fuel Tank Lxs Rh 1-633023 Stud-Fuel Tank ■ 1-633349 Spring-Compression 116-0142 Asm, Fuel Tank 110-8806 Pump-Fuel 1-643115 Tie-Cable 11.4 108-5928 Swivel-Stop, Cable...
  • Page 15 353-707 Adapter-90° 104-8300 Nut-Nyloc 5/16-18 Flg 2412-108 Clamp-Hose 116-1559 Decal, Exmark Filter 3220-1 Nut-Jam 1/4-28 109-0277 Hose-Fuel ● Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on threads. ■ Use Pro-Lock retaining type, Part no. 1-840023 (.5cc tube) on threads.

  • Page 16: Park Brake Assembly

    Park Brake Assembly Ref. Part Number Qty. Description Ref. Part Number Qty. Description 1-513140 Bearing 103-1708 Rod-Brake 103-2399 109-5011 Spacer-Wheel, Short Pin-Clevis Spring 3/8 109-5012 Spacer-Wheel, Long 103-5243-03 Shaft-Brake 103-9761 Band, Brake 1-633102 Bearing-Flanged 109-2230 Spring-Compression 1-633131 Yoke-Linkage, Brake 322-9 Screw-HH 5/16-18 X 1 3/4 1-633144 Pin-Trunion...

  • Page 17: Motion Controls

    Motion Controls Ref. Part Number Qty. Description Ref. Part Number Qty. Description 1-303105 Yoke-Adjustable 109-2339 Damper-Control, Motion 1-323245 Spring-Compression 109-3983 Control-Motion, LH 1-403180 109-3980 Control-Motion, RH Screw-HH 5/16-18 X 1 1/4 103-5182 Link, Hydro Connecting 1-543017 Balljoint 103-5190 RH HYD Connect Link ASM 109-3769 Bushing-Nylon, Flanged 103-5192...

  • Page 18: Engine Assembly

    Engine Assembly Part Number Qty. Description Part Number Qty. Description Ref. Ref. 1-303334 Washer-Spring Disc 5/16 103-7597 Hose, Air Intake 108-5922 Bracket-Support, Throttle 1-603610 Washer-Spring Disc 7/16 1-805005 109-0789 Washer-Lock 5/16 Heavy 109-1211 Solenoid, Fuel 1-807014 Key-Woodruff 1/4 X 7/8 99-8343 Gasket-Muffler 42-9600...
  • Page 19 Engine Assembly (continued) Ref. Part Number Qty. Description Ref. Part Number Qty. Description 33114-020 Screw-HH M8-1.25 X 20Mm 109-2855 Kit, Muffler ● 116-5089-03 Wld, Flywheel Cover 33114-080 Screw-HH M8-1.25 X 80Mm 116-5142 Washer 1-543610 Washer 116-5295 Clutch Standoff 1-633545 Spacer 116-5296-03 Clutch Link 1-633630...

  • Page 20: Engine Deck Assembly

    Engine Deck Assembly Ref. Part Number Qty. Description Ref. Part Number Qty. Description 1-603496 Bushing-Idler 109-4199 Belt, Mule Drive 323-12 1-603805 Pulley-Idler Screw-HH 3/8-16 X 2 1/2 1-633166 Pulley-Idler 323-42 Screw-HH 3/8-16 X 3 3/4 323-10 Screw-HH 3/8-16 X 2 109-8866 Bushing, Plastic 3256-24...

  • Page 21: Hood And Panel Assembly

    Hood and Panel Assembly Ref. Part Number Qty. Description Ref. Part Number Qty. Description 1-513746 109-1801 Decal, Exmark Logo Decal-Muffler 1-643188 Latch-Rubber 116-3895 Decal-D-Series 1-803072 18 Rivet 110-0806 Decal-Caution 74-5950 Latch 321-3 12 Screw-HH 1/4-20 X 5/8 116-0127 Decal, Belt Routing...

  • Page 22: Cooling Assembly

    Cooling Assembly Ref. Part Number Qty. Description Ref. Part Number Qty. Description 1-303287 Tie-Cable 5 1/2 (Small) 109-0089-03 Bracket, Hyd Tank 1-303334 Washer-Spring Disc 5/16 109-8732-03 Shroud, Fan 109-0917 Nut-Push 5/16 1-513645 Bushing-Valve, Fuel 1-513658 Bumper 109-2263 Decal, Radiator Assembly 1-633989 109-2669 Hose-.25 Id X 22"...
  • Page 23 Cooling Assembly (continued) Part Number Qty. Description Part Number Qty. Description Ref. Ref. 112-6950 Bolt-Carr 5/16-18 X 1 3/8 3253-4 12 Washer-Lock 5/16 Short Neck 3256-22 Washer-1/4 Sae 321-2 Screw-HH 1/4-20 X 1/2 3256-23 31 Washer-5/16 Sae 321-6 Screw-HH 1/4-20 X 1 3256-3 Washer-5/16 Std 322-10...

  • Page 24: Hydraulic Assembly

    Hydraulic Assembly Part Number Qty. Description Part Number Qty. Description Ref. Ref. 1-303335 Tie-Cable 7 15/16 (Large) 103-3186 Spacer-Bracket, Guide 116-0404 Decal-Hydraulic Tank 116-0133 Extension-Spring 1-603401 Spacer 103-3504 Bearing-Spherical 1-603990 Adapter-Straight ● 103-3506 Seal-Single Lip 1-603992 O-Ring-37 Flare #8 103-4566 Spacer, Lower Frame Idler 1-603920 O-Ring-Sae #8...
  • Page 25 Hydraulic Assembly (continued) Ref. Part Number Qty. Description Ref. Part Number Qty. Description 40:9 106-2053 Shock Valve Kit 323-7 Screw-HH 3/8-16 X 1 1/4 109-7544 Pump, Hydro 323-8 Screw-HH 3/8-16 X 1 1/2 41:1 109-8113 325-5 Screw-HH 1/2-13 X 1 1/4 Kit, Seal Service 21L 41:2 109-8109...

  • Page 26: Electrical Assembly

    Part Number Qty. Description Ref. Ref. 1-303335 Tie-Cable 7 15/16 (Large) 103-1349 Cable-Engine Negative 1-513051 Switch-N.O. 103-1368 Fuse-40 Amp 1-513374 Meter-Engine Hours 103-2106 Key-Exmark Logo 1-543792 103-3684 Wingnut-Nyloc 1/4-20 Bezel, Guage 1-633111 Switch 103-4339 Harness-Gauge 1-633181 Plate-Tapped 103-5218 Module-Delay, Seat 1-633396...
  • Page 27 Electrical Assembly (continued) Ref. Part Number Qty. Description Ref. Part Number Qty. Description 116-5163 Ground Wire-14" 3255-8 Washer-Lock 5/16 104-2065 Screw-HWH #10-24 X 3/8 (Ext-Tooth) 116-5074 Decal-Relay Diesel 33114-016 Screw-HH M8-1.25 X 16Mm ● Includes insulators ■ Use a Teflon Pipe Sealant or equivalent on threads. ▲...
  • Page 28 Notes:...
  • Page 29 Notes:...
  • Page 30 Notes:...
  • Page 31 Synthetic formulation. Gas & Diesel compatible. Anti-corrosion additives. API 'SL' and JASO rated with wet clutch compatibility for other machines. Available from your local Exmark dealer. Find your closest dealer at exmark.com...
  • Page 32 SEE EXMARK’S COMPLETE LINE OF ACCESSORIES AND OPTIONS MID-MOUNT RIDING ACCESSORIES AND OPTIONS CUSTOM RIDE SEAT SUSPENSION SYSTEM OPERATOR CONTROLLED DISCHARGE FULL SUSPENSION SEAT ROLL OVER PROTECTION SYSTEM (ROPS) DECK LIFT ASSIST KIT SUN SHADE HITCH KIT TRASH CONTAINER LIGHT KIT...

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