Sherwin-Williams ULTIMATE NOVA 1000 Owner's Manual

1 hp portable electric airless paint sprayer a series

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820" Rev. B

SUPERSEDES Rw.A

Thii manual contains important Warnings

and

Insuuctions.

Read

the

rnanua! and

keep

it for rsference.

1 HP, Portable, Electric

. .

LTIMATE

AIRLESS PAINT SPRAYER

Model

Series A

Less hdse,.gun. and filter

SzW

psi

(210

bad

MAXIMUM WORKING PRESSURE

Index

.Warnings...

.........................

Avertissarnent

.......................

Advertencih

.........................

S e t

UptOperation

..................

Rushing

.............................

Tmubleshooting

..................

Repair index

.......................

.lS

-How To Order Replacement

Parts Lists 8 Drawings

Shutdown and Care.;

.............

..........

Parts

................................

.37

Technical

Data

.........

Back Cover

PATENT NO. 4,323,741

PATENTED

1984,Canada

Brevete

1985

_.*.

. I ,,

: ,

....

. . . .

,:.

. A

Consult your fluid suppliers to ensure that the fluids being used are compatible with aluminum and zinc

p a r t s .

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Summary of Contents for Sherwin-Williams ULTIMATE NOVA 1000

Page 1 820" Rev. B SUPERSEDES Rw.A Thii manual contains important Warnings rnanua! and Insuuctions. Read keep it for rsference. 1 HP, Portable, Electric LTIMATE AIRLESS PAINT SPRAYER Series A Model Less hdse,.gun. and filter MAXIMUM WORKING PRESSURE (210 Index ......Warnings......
Page 2 nerd Safe ra G n equlpment%nerates very high fluid pressure. Spray from gun s % * E 2 Z a r e operating prop& before the gun, leaks or ruptured components can inject fluid each use. not remove or modifv anv of the wn: this through your skin and into your body and cause...
Page 3 GEtPed Static electricity is created by the high velocity flow of fluid $Pf&Y through the pump and hose. If every part of the spray equip- Any misuse of the spray equipment or accessories, such ment is not properly grounded, sparking m y occur, and the overpressurizing, modifying parts, using incompatible system may become hazardous.
Page 4 Coutsignes g6n6ralm de securite Verrou de sdcuritd Cet appareii produit un fluida B trh haute pression. fluide A chaque fois que I'on s'arr6ta de puhrdriser, mCme s'il s'agit pulv4risti par le pistoiet ie fluide sous pression pmvenant de d'un court instant, toujours mettre verrou de skuritb du fuiies ou de ruptures peut p B n h r sous ia peau ou I'intBrieur...
Page 5 EN CAS R!SWfES DE ~ A U ~ ~ n $ E UUULUSAUOON DU MAUERjEk sQcuritpB Cmsignes g6n6uales Puessi n Ce pulvfrisateur peut produire une PRESSION MAXIMUM DE Toute utiiisation,anormale de I'appareil de pulvBrisation ou des domrne, TRAVAIL 210 bar f3cX7V Ib/po.2).
Page 6 general Seeguridad I r a Aparatos de seiuridad de pulverized& pi5tOl~3 a l t a . i o s equipo genera un fluido a una presi6n muy Asegurar que todos aparatos protectores de la pistola Este 10s escapes de fluido o roturas de los estsn rociado de la pistola.
Page 7 POR MAL PELhGRO U S 0 DEL EQUPO PBBGW6 DE 8NCENDlO EXPLO$lOM flub a alta velocidad del Ruido al .pasar por la bomba y segws~ded gpwasal manguera crea electricidad est6tica. Si todas 18s panes del Cualquler mal us0 de( equipo pulverizador o 10s accesorios. tal equipo pulverizador no tienen buena tierra.
Page 8 Connect Hose end. Gun the fluid outlet of Connect at least (15 m) hose . f t the pressure control. See Fig 1. Connect a spray gun to the other end of the hose. Don't use thread sealant, and don't install the spray tip yet! gun hookup, remove the plastic cap plug from the secondary hose ball valve and connect accessory...
Page 9 ____ -..,, ._..~~~~~ ..,,... ~ , , ~ . . ~ . ,.., ~,,, ...*i,~~,"~-,.L. ,_","-mid . l l . , . . , ) '.~............~ ~ . - . - ".LX&& 1_..L Priming the Sprayer Cleaning a Clogged Tip Close the main drain valve and the secondary ball valve.
Page 10 When to Flush 1. New Sprayer. Your new Ultimate NovaTM lo00 Storage. Sprayer was factow. tested in No. motor oil Water-base paint flush with water, then mineral left which was in to protect pump parts. spirits and leave the pump, hose and gun filled with Before using wafer-base palnt, flush with mineral mineral spirits.
Page 11 ,TROUBLESHOOTING GUIDE ~~~~U~~ 1. Engage the gun safety latch. the ONIOFF switch to OFF. Turn 3. Unplug the power supply cord. 4. Disengage the gun safety latch. 5. Hold a metal part of the gun firmly to the side of a metal pail, and trigger the to relieve pressure.
Page 12 *is colu~ refer HOTOR WONTOPERATE 1. Check leads from bridae 1 3 0 8 1 to motor to be 1. Replace any loose terminals and crimp to Iiagnosing circuit board in- leads. Be sure male terminal blades are sure they are securelyjastened and properl) Iicator lamps.
Page 13 WHAT TO CHECK WHAT TO to next check check is i s not refer to thk When check colu 6. Check motor thermal cutout switch. :ontiition B 6. Allow motor to cool. Correct cause of ove Connect volt meter to TP6 female and Continued) heating.
Page 14 WHAT TO CHECK WHAT If check is next check go to When check colul refer this 1. Check for worn spray tip. 1. Follow Pressure Relief Procedure then replace tip. your separate gun or tip manual. Check to that pump does not continue 2.
Page 15 WHAT TO CHECK TO DO WHAT If check is OK, to next check I I O When check is not refer to t h i s COIU " OUTPUT Continued) 4. Check to see if intake valve b a l l and piston 4.
Page 16 1 . Check electrical wiring for damaged in- 1. Repair or replace any damaged wiring or ter- Building circuit bkake! opens minals. Securely reconnect all wires. won as sprayer swfich sulation, and ail terminals for loose damage. Be sure to check wires between turned on.
Page 17 SPIN TEST . . . elec- For checking armature, motor winding and brush trial continuity. setup Remove the drive housing from the sprayer as des- cribed in "Drive Housing Replacement", Steps 1-6, page Remove the pressure control cover and screws, motor cover, the fan cover (Fl, and the inspection...
Page 18 BRIDGE TEST Remove the bridge from.the pressure control box and perform this to determine the bridge is funcitonal. test Use a continuity tester, such as multi-meter set on the X1 ohms scale Eight individual checks, or tests, must be performed. If the bridge fails even one test, it must be replaced.
Page 19 The following tools are needed when repairing this Procedure Page sprayer.......... General Repair Notes ........... Supply Power Phillips screwdriier ..........ONIOFF S ~ t c h Small flatblade screwdriver ..........Circuit Breaker Needle nose pliers ..........Bridge Plastic mallet ............
Page 20 POWER SUPPLY CORD REPLACEMENT 1. Remove the pressure control cover and screws. 2. Disconnect the power supply cord lead from the ON/OFF switch /XU). the white wire ooino to the (W), " and the.green wire to~the grounding bridge s e e screw (341).
Page 21 BRIDGE RECTIFIER REPLACEMENT (Refer to Fig 12) Make sure the bridge is flush with the side of the box securely. and tighten the screws Connect wires. Carefully route the wires. 1. Remove the pressure control cover and screw. 1308) 2. Disconnect all w i r e s from the bridge the ap-...
Page 22 REPLACEMENT CISaC0l.T BOARD male connector are cen- paround blade of the fe- connections are made. to avoid interference with over ana screws. 2. Turn the pressure control knob all the way counter- clockwise to the minimum setting to release spring 6.
Page 23 Remove the pressure control cover and screws 136.87). and disconnect the four motor leads at the re, follow the Pressure appropriate terminals. Fig 14, page on page to reduce i n w from moving 6. Refer to "Circuit Board Replacement" on page .
Page 24 This procedure sets the sprayer to 3ooo psi (210 bar1 NEVER attempt to increase the fluid outlet pressure by performing this calibration in any other, way. MAXIMUM WORKING PRESSURE. This procedure must be performed whenever a new or used circuit NEVER EXCEED 3000 psi (210 bar)
Page 25 ..NOTE: New. motor brushes included with each Packing Repair Kit No. 820041. Replace the brushes when replacing the packings, and/or when the brushes have been worn to a minimum of 9 / 1 6 on the longest side. (321 1.
Page 26 Removing the Pump (Refer to Fig 20) Flush the pump, possible, and relieve pressure (2231 again. Stop the pump with the piston rod lower it manually, carefully loweq position. rotate the blades of the ' T an with a screwdriver. ( 1 2 6 ) Remove the clamps holding the drain tube the displacement-pump.
Page 27 Pump Reassembling the Assembly Notes: U s e 82C-041 repair the displacement Repair pump. Reference numbers in parentheses with an asterisk, for exsmple, (210*), show parts includ- in the kit. Use all the new parts even if the old ones still look good for the best results.
Page 28 13. Screw the dsplacement pump about 3/4 of the (201 Hold the pin way into the bearing housing (27). up to the pin hole the connecting rod assembly (31 and continue screwing in the pump until the pin slides easily into the hole. Back the pump until €...
Page 29 1. Stop the sprayer.at the bottom of its stroke to get in its lowest position. If the crank the crank must be lowered manually, carefully rotate the blades of the fan with a screwdriver. Remove the front cover and screws (31, 3 2 ) . 3.
Page 30 CAUPlON DO NOT allow the gear cluster (9) to fall when (2). It removing the drive housing is easi& damag- if dropped. The gear may stay engaged either the front end bell or the drive housing. MOTE: Stop the sprayer at the bottom of its stroke DO'NOT lose the thrust balls (10) located a t each to get the crank lowest position.
Page 31 Tools Needed:. Adjustable Wrench Phillips screwdriver Plastic mallet 13. Use a plasn'c mallet to gently tap the displacement 114" k e y wrench pump (39) from the rear to loosen the drive housing 3/8" open end wrench from the front end bell. Then pull the drive housing Needle nose pliers away from the end bell.
Page 32 " _ _ _ y r _ ~ . * . . " . . l _ y _ G " ...,... ~ ~ , . ~ ~ . ~ ~ ~ . ~ ~ ~ . ~ ~ ~ ~ , ~ ~ ~ ~ . ~ ~ . ~ ~ ~ - ;...
Page 33 ULTIMATE NOVAm low) Model 82o040 .. .
Page 34 C Q k M T R Q L PRESSbRE ASS€MBLY - 1 1 items 301 to Includes MOTE: with A circuit board is not induded the pressure control assembly 820-361. Order part no. I@. no. 121, page 32) separately. listed terminals in this parts list...
Page 35 ..~... : . : : I...
Page 36 820356. Serleg Displacement Pump, Includes items 201 to 224 213f .. . < e > 217' 216- '207 . .. 820041 Repair . .. (Must purchased separately) For pump packings and motor brushes. Includes parts l i s t starred ( Items In below, plus motor...
Page 37 HOW TO ORDER REPLACEMENT PART§ SERVICE INFORMATION 1. To Listed below by the assembly changed are OLD, NEW, be sure you receive the correct replacement parts, kit or accessories, always give all qf the information ADDED, and DELETED parts. requested in the chart below. ASSEMBLV PART REF PART 2.
Page 38 TECHNICAL DATA Power Requirements 115 VAC, Hz, 1 Phase, 15 AMP minimum Operating Range : 5OR3GDO psi (35-210 bar) : 200 Cycles/Gallon (liter) ( 5 3 ) Maximum Delivery : (3.2 liter/min) Power Cord 14 AWG, 12.5 wire, 8 ' 6 " long .

This manual is also suitable for:

820-040