1. Manuals
  2. Brands
  3. Sherwin-Williams Manuals
  4. Paint Sprayer
  5. ULTIMATE Plus+ 1000
  6. Owner's manual

Sherwin-Williams ULTIMATE Plus+ 1000 Owner's Manual

Airless paint sprayer
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
ELECTRIC, 120 VAC
ULTIMATE Plus + 1000
Airless Paint Sprayer
3000 psi (210 bar) Maximum Working Pressure
Model 820–210, Series A
Basic sprayer only
The SHERWIN-WILLIAMS COMPANY, CLEVELAND, OHIO 44115
This manual contains important
warnings and information.
READ AND RETAIN FOR REFERENCE
OWNER'S MANUAL
820–220
U.S. PATENT NO. 4,323,741, 4,397,610
PATENTED 1983, CANADA
AND OTHER PATENTS PENDING
Model 820–210
Rev A

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the ULTIMATE Plus+ 1000 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Sherwin-Williams ULTIMATE Plus+ 1000

Summary of Contents for Sherwin-Williams ULTIMATE Plus+ 1000

  • Page 1 U.S. PATENT NO. 4,323,741, 4,397,610 PATENTED 1983, CANADA AND OTHER PATENTS PENDING ELECTRIC, 120 VAC ULTIMATE Plus + 1000 Airless Paint Sprayer 3000 psi (210 bar) Maximum Working Pressure Model 820–210, Series A Basic sprayer only Model 820–210 The SHERWIN-WILLIAMS COMPANY, CLEVELAND, OHIO 44115...

  • Page 2: Table Of Contents

    ..... . Introduction ULTIMATE Plus+ 1000 BASIC COMPONENTS Because the motor is DC, it is less sensitive to low volt-...
  • Page 3 Fig. 1 Motor DC motor, 120 Vac, 15A, 1 phase Pressure Adjusting Knob Controls fluid outlet pressure ON/OFF Switch Power switch that controls 120 Vac main power to sprayer Drive Assembly Transfers power from DC motor to the displacement pump Fluid Filter Final filter of fluid between source and spray gun Secondary Fluid Outlet...

  • Page 4: Warnings

    Symbols Warning Symbol Caution Symbol WARNING CAUTION his symbol alerts you to the possibility of serious This symbol alerts you to the possibility of damage to injury or death if you do not follow the instructions. or destruction of equipment if you do not follow the instructions.
  • Page 5 WARNING WARNING INJECTION HAZARD Spray from the gun, leaks or ruptured components can inject fluid into your body and cause ex- tremely serious injury, including the need for amputation. Fluid splashed in the eyes or on the skin can also cause serious injury. Fluid injected into the skin is a serious injury.
  • Page 6 WARNING WARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result in a fire or explosion and serious injury. If there is any static sparking or you feel an electric shock while using this equipment, stop spraying immediately.

  • Page 7: Setup

    Setup NOTE: See Fig. 2 while doing the setup. WARNING 1. Fill the packing nut/wet-cup 1/3 full with Graco Throat Seal Liquid (TSL), supplied. To reduce the risk of serious injury from static sparking, injection, or over pressurization and 2. Connect the gun, 3 ft. hose and 50 ft. hose. rupture of the hose or gun, all hoses must be electri- Screw the assembly onto the outlet nipple.
  • Page 8 Setup PRESSURE ADJUSTING KNOB ON/OFF SWITCH PRESSURE DRAIN PACKING NUT/ WET–CUP VALVE FILL 1/3 FULL WITH TSL 1/4 npsm(m) FLUID OUTLET NIPPLE DO NOT INSTALL ANY SHUTOFF DEVICE HERE Fig. 2...

  • Page 9: Startup

    Startup Use this procedure each time you start the sprayer to c. Release the trigger. Engage the gun safety latch. help ensure the sprayer is ready to operate and that you 5. Check all fluid connections for leaks. Relieve start it safely. the fluid pressure before tightening connections.
  • Page 10 Startup Cleaning a Clogged Tip 4. Return the handle to the original position, disengage the gun safety latch, and resume spraying. WARNING 5. If the tip is still clogged, engage the gun safety latch, shut off and unplug the sprayer, and open the pres- FLUID INJECTION HAZARD sure drain valve to relieve pressure.

  • Page 11: Shutdown And Care

    Shutdown and Care 6. Coil the hose and hang it on the hose rack when WARNING storing it, even for overnight, to help protect the hose from kinking, abrasion, coupling damage, etc. FLUID INJECTION HAZARD To reduce the risk of serious injury, follow the illustrated Pressure Relief Procedure warning on page 13 when- ever you are instructed to relieve pressure.

  • Page 12: Flushing

    Flushing NOTE: Several flushes are often required to thoroughly clean the system and prepare it for the next fluid to be sprayed, or to store the sprayer. Use this chart to determine the required flushing order for the fluid you are using, and then follow the procedure below for flushing.

  • Page 13: Troubleshooting

    Troubleshooting Pressure Relief Procedure Disengage the gun safety latch. Hold a metal part of the gun firmly to the side of a grounded metal pail, and trig- To reduce the risk of serious bodily injury, including fluid in- ger the gun to relieve pressure. jection, splashing fluid or solvent in the eyes or on the skin, or injury from moving parts or electric shock, always follow Engage the gun safety latch.
  • Page 14 MOTOR WON’T OPERATE (Continued) TYPE OF PROBLEM WHAT TO CHECK WHAT TO DO If check is OK, go to next check When check is not OK refer to this column Follow Pressure Relief Proce- 1 . Check leads from motor to be sure they are 1.
  • Page 15 LOW OUTPUT TYPE OF PROBLEM WHAT TO CHECK WHAT TO DO If check is OK, go to next check When check is not OK refer to this column Low Output 1. Follow Pressure Relief Procedure Warn- 1. Check for worn spray tip. ing then replace tip.
  • Page 16 NO OUTPUT TYPE OF PROBLEM WHAT TO CHECK WHAT TO DO If check is OK, go to next check When check is not OK refer to this column Motor runs and pump strokes 1. Check paint supply. 1. Refill and reprime pump. 2.
  • Page 17 MOTOR IS HOT AND RUNS INTERMITTENTLY TYPE OF PROBLEM WHAT TO CHECK WHAT TO DO If check is OK, go to next check When check is not OK refer to this column Motor is hot and runs intermit- 1. Determine if sprayer was operated at high 1.

  • Page 18: Spin Test

    Spin Test lutions before coming to a complete stop. If the motor WARNING does not spin freely, the armature is shorted and the mo- tor must be replaced. See page 28. ELECTRIC SHOCK HAZARD Do not touch the brushes, leads, springs or brush holders while the sprayer is plugged in to reduce the risk of electric shock and serious bodily injury.

  • Page 19: General Repair Information

    General Repair Information CAUTION WARNING ELECTRIC SHOCK HAZARD To reduce the risk of a pressure control malfunction: To reduce the risk of serious injury, in- Always use needle nose pliers to disconnect a cluding electric shock, DO NOT touch wire. Never pull on the wire, pull on the connec- any moving parts or electrical parts with tor.

  • Page 20: Motor Brush Replacement

    Motor Brush Replacement NOTE: Replace the brushes when they have worn to 5. Inspect the commutator for excessive pitting, burn- less than 1/2 in. Note that the brushes wear dif- ing or gouging. A black color on the commutator is ferently on each side of the motor, so check them normal.

  • Page 21: Power Supply Cord Replacement

    11. Test the brushes. CAUTION a. Remove the pump connecting rod pin. Do not run the sprayer dry for more than 30 sec- onds while checking the brushes to avoid damag- b. With the sprayer OFF, turn the pressure con- ing the displacement pump packings.

  • Page 22: On/Off Switch Replacement

    On/Off Switch Replacement (Fig. 16) 6. Install the new switch so the internal tab of the WARNING pressure control housing (D) engages with the ver- tical groove in the threads of the switch. FLUID INJECTION HAZARD To reduce the risk of serious injury, 7.

  • Page 23: Pressure Control Replacement

    Pressure Control Replacement 3. Remove the four mounting screws and washers WARNING (302, 303, 304) from the pressure control board/ cover (301). See Fig. 18. FLUID INJECTION HAZARD To reduce the risk of serious injury, 4. Carefully remove the pressure control board/cover follow the illustrated Pressure Relief (301) so as not to stress the cables.
  • Page 24 Pressure Control Replacement 12. Reassemble in the reverse order; attach ground WARNING wire (C), power leads (L1 and L2), the red leads to the TS terminals on the circuit board (B1), the M+ Do not attempt to adjust or calibrate the pressure and M–...
  • Page 25 Bearing Housing and Connecting Rod Replacement (Fig. 19) 11. Align the connecting rod (63) with the crank (E) WARNING and the drive housing locating pins (G) with the bearing housing (64) holes. Push the bearing FLUID INJECTION HAZARD housing onto the drive housing or tap it into place To reduce the risk of serious injury, with a plastic mallet.
  • Page 26 Drive Housing Replacement (Fig. 20) 4. Lightly tap the lower rear of the bearing housing WARNING (64) with a plastic mallet to loosen it from the drive housing (77). Pull the assembled bearing housing FLUID INJECTION HAZARD and connecting rod straight off the drive housing. To reduce the risk of serious injury, follow the illustrated Pressure Relief 5.

  • Page 27: Drive Housing Replacement

    Drive Housing Replacement LIBERALLY APPLY GREASE 37,23 TORQUE TO 175 in-lb (19 N.m) Fig. 20...
  • Page 28 Motor Replacement (Fig. 21 and 22) 12. Remove the two lower screws (12) and lockwash- WARNING ers (20) and then the two upper screws (13) and lockwashers (20) from the front of the motor (68). FLUID INJECTION HAZARD To reduce the risk of serious injury, 13.

  • Page 29: Motor Replacement

    Motor Replacement DETAIL Shows position of conduit seal (29) in conduit connector (345) M– – TS (2) MOTOR POWER CORD Fig. 21 LIBERALLY APPLY GREASE 26 20 Fig. 22...

  • Page 30: Displacement Pump Repair

    Displacement Pump Repair (Fig. 23, 24, 25 and 26) 9. Screw the large nut (B) of the tool into the top of WARNING the cylinder (219). Screw down the rod (A) to push the sleeve out. Remove the tool. See Fig. 26 . FLUID INJECTION HAZARD To reduce the risk of serious injury, follow the illustrated Pressure Relief...
  • Page 31 Displacement Pump Repair Reassembling the Pump NOTE: Alternate leather and plastic packings as shown in Fig. 27. The lips of the throat “V” packings must face down. The lips of the piston “V” pack- ings must face up. The lips of the U–cup seal 225* (203*) face down.
  • Page 32 Displacement Pump Repair 10. Coat the piston rod and packings with oil. Carefully slide the assembly INTO THE TOP OF THE SLEEVE. NOTE: The tapered end of the sleeve is the bottom of it. See Fig. 30. 11. Place a new o-ring (202*) firmly in the cylinder groove.
  • Page 33 Displacement Pump Repair REMOVING AND INSTALLING PUMP 3. Push the retaining spring (40) into the groove all the way around the connecting rod. Remove the pump ( Fig. 31). 1. Flush the pump. Relieve pressure. Stop the pump 4. Tighten the locknut (45) very tight–about 70 ft-lb with the piston rod (224) in its lowest position or (97 N.m)–with a 2 in.

  • Page 34: Parts Drawing - Sprayer

    Parts Drawing – Sprayer ULTIMATE Plus+ 1000 Sprayer Model 820–210, Series A LABEL 68D* LABEL LABEL 10 9 Ref 65 SEE PARTS ON PAGE 37 Ref 14...

  • Page 35: Parts List - Sprayer

    Parts List – Sprayer ULTIMATE Plus+ 1000 Sprayer Model 820–210, Series A Includes items 1 – 83 NO. PART NO. DESCRIPTION NO. PART NO. DESCRIPTION 821–039 CONDUIT, 0.7 ft 820–410 electrical ADAPTER, elbow, 1/4–18 npt(mxf) 820–950 STRAINER pecify length when ordering 820–675...

  • Page 36: Parts Drawing And List - Displacement Pump

    Parts Drawing & List – Displacement Pump Model 820–553, Series A Sleeved Displacement Pump Includes items 202 to 225 NO. PART NO. DESCRIPTION 209* 820–617* PACKING, o–ring, PTFE 820–381* SEAL, u–cup, polyurethane 225* 820–277* BALL; sst 820–395 PLUG 1 820–383* V–PACKING, leather 210* 820–384*...

  • Page 37: Parts Drawing - Pressure Control

    Parts Drawing – Pressure Control Parts List – Pressure Control Basic Pressure Control for the ULTIMATE) Plus+ 1000 Sprayers PART NO. DESCRIPTION PART NO. DESCRIPTION 820–491 SEAL, shaft 820–221 BOARD, pressure control 821–046 KNOB, control 821–043 SCREW,panhead, 10–24 x 1” 820–646 LABEL, knob 821–044...

  • Page 38: Wiring Diagram

    Wiring Diagram PRESSURE CONTROL BOARD/COVER 820–221 CIRCUIT PRESSURE BOARD TRANSDUCER ON/OFF SWITCH (B1) POTENTIOMETER TP3 (L1) BLACK/WHITE BLACK BLACK 68b, TP4 68c, TP5 TP1 (L2) BLACK – MOTOR M – GREEN WHITE GROUND WIRE THERMAL SWITCH WINDINGS GREEN GROUNDWIRE POWER SUPPLY CORD Fig.

  • Page 39: Accessories

    Accessories SPRAY GUN 820–076 DANGER LABELS 5000 psi (350 bar) Maximum The English language DANGER label shown on Working Pressure page 1 and the same label in French are on your sprayer. If you have painters who do not read Includes two guns.

  • Page 40: Warranty And Disclaimers

    As purchas- er’s sole remedy for breach of this warranty, The Sherwin-Williams Company will, for a period of twelve months from the date of sale, repair or replace any part of the equipment proven...

This manual is also suitable for:

820-210

Table of Contents