Coleman 268897-UUM-B User Manual
Coleman 268897-UUM-B User Manual

Coleman 268897-UUM-B User Manual

Single-stage upflow, 92% afue, manufactured housing or modular home applications

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USER°S
INFORMATION,
MAINTENANCE
AND
SERVICE
HIGH
EFFiCiENCY
TUBULAR
HEAT
EXCHANGER
SERIES
MODELS_
UGAD / UGAE / UGAF
(S_ngleoS_ag÷
UpHow,
92%
AFUE,
Manufactured
Housin9
or Modular
Home Applications)
ISO 9001
Certified
Quality
Management
System
TABLE
CONTACT INFORMATION
FOR USA .......................
1
CONTACT INFORMATION
FOR CANADA
...................
1
USER'S INFORMATION
...................................
1
SAFETY
..............................................
1
INSTRUCTIONS
FOR EXAMINING THE
FURNACE INSTALLATION
...............................
2
HOW YOUR GAS FURNACE WORKS
......................
3
START-UP AND SHUTDOWN
INSTRUCTIONS
...............
3
Read the Instructions Below Before Trying to Start the Furnace..
3
Operating Instructions: ..................................
3
To Turn Off the Appliance:
...............................
3
FURNACE USER MAINTENANCE
..........................
3
Air Filters
............................................
4
Replacing Filters
......................................
4
How to Clean your Filter
................................
4
Blower Care ..........................................
4
Motor Lubrication
......................................
4
SERVICE AND MAINTENANCE
MANUAL
.....................
5
OF CONTENTS
SAFETY SECTION
......................................
5
FURNACE MAINTENANCE
SECTION
.......................
5
FURNACE CLEANING SECTION
...........................
5
Burner Removal/Cleaning
...............................
5
Cleaning the Heat Exchanger
............................
5
Cleaning the Secondary
Heat Exchanger
...................
5
TROUBLESHOOTING
...................................
5
SEQUENCE
OF OPERATION
.............................
5
Continuous
Blower .....................................
5
Intermittent Blower - Cooling
.............................
6
Heating Cycle .........................................
6
Hot Surface Ignition System ..............................
6
FURNACE CONTROL
DIAGNOSTICS
.......................
6
DIAGNOSTIC
FAULT CODE STORAGE AND RETRIEVAL
......
7
REPLACEMENT
PARTS LIST
..............................
8
REPLACEMENT
PART CONTACT INFORMATION
...........
10
WIRING DIAGRAM
......................................
11
LIMITED WARRANTY
....................................
12
CONTACT
INFORMATION
FOR USA
• Contact us by mail:
DISTRIBUTED
BY:
StyleCrest
801 W. 37th Street
Building #7
Wichita, Ks 67219
MANUFACTURED
BY:
York International
5005 York Drive
Norman, OK 73069
CONTACT
INFORMATION
FOR
CANADA
Go to website at www.york.com
click on "contact",
then click on
"contact form" and follow the instructions.
Contact us by mail:
York International
Consumer
Relations
5005 York Drive
Norman, OK 73069
The manufacturer
recommends
that the user read all sec-
tions of this manual and keep the manual for future
refer-
ence.
AWARNING
FIRE OR EXPLOSION
HAZARD - Failure to follow
safety warnings exactly could result in serious injury,
death, or property damage.
m Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use any
phone (included cell phone) in your building.
Leave the building immediately.
Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
If you cannot reach your gas supplier, call the fire
department.
--
Installation and service must be performed by a
qualified installer, service agency or the gas sup-
plier.
SECTION
h USER'S
INFORMATION
SAFETY
1.
The furnace area must be kept clear and free of combustible
mate-
rials, gasoline and other flammable vapors and liquids.
2.
Insulating
materials
may be combustible.
The furnace
must be
kept free and clear of insulating materials. The furnace area must
be examined when installed in an attic or other insulated space or
when insulation is added to be sure that the insulation material has
been kept away from the furnace.
3.
The furnace needs air for combustion in order to operate properly
and safely. Do not block or obstruct air openings on the furnace,
air openings
to the area where the furnace is installed, or spaces
around the furnace.
4.
Follow the instructions
exactly
as shown on the OPERATING
INSTRUCTION
LABEL or the Start-up and Shutdown Instructions
on Page 3 of this manual when lighting the furnace or turning the
furnace off.
5.
Should the gas supply fail to shut off or if overheating
occurs, shut
off the gas valve to the furnace
before shutting
off the electrical
supply.
6.
Do not use this furnace if any part has been under water. A flood-
damaged furnace is extremely dangerous. Attempts to use the fur-
nace can result in fire or explosion.
A qualified
service agency
should be contacted
to inspect the furnace and replace all gas
controls, control system parts, electrical parts that have been wet
or the furnace if deemed necessary.
268897-UUM-B-1108

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Summary of Contents for Coleman 268897-UUM-B

  • Page 1 Installation and service must be performed by a should be contacted to inspect the furnace and replace all gas qualified installer, service agency or the gas sup- controls, control system parts, electrical parts that have been wet or the furnace if deemed necessary. plier. 268897-UUM-B-1108...
  • Page 2: Installation

    268897-UUM-B-1108 INSTRUCTIONS EXAMINING FURNACE INSTALLATION BURNER It is the owner's responsibility to ensure that an annual inspection of the PIPE entire heating portion of the unit is made by a qualified service agency. LIMIT Examine the heat exchanger, vent/combustion air piping,...
  • Page 3: Read The Instructions Below Before Trying To Start The Furnace

    268897-UUM-B-1108 HOW YOUR GAS FURNACE WORKS To Turn Off the Appliance: Set the thermostat to lowest setting. Your furnace is a very easy appliance to take for granted. Season after season, it sits there in your home, keeping you warm and comfortable.
  • Page 4: Air Filters

    268897-UUM-B-1108 Every time the filters are changed the following items should be visually Some installations may have the air filter in a rack attached to the cas- inspected: ing of the furnace or placed in the return air duct. If the filter location or...
  • Page 5: Sequence Of Operation

    268897-UUM-B-1108 SECTION Ih SERVICE MAINTENANCE Remove the screws that hold the burner box assembly to the vest MANUAL panel and remove the assembly. Remove the vent pipe assembly, vent blower and condensate pan. SAFETY SECTION The heat exchanger is now exposed.
  • Page 6: Furnace Control Diagnostics

    268897-UUM-B-1108 Intermittent Blower - Cooling If the flame is not detected within 2 seconds of the gas valve opening, the gas valve is shut off and a retry operation begins. If the flame is lost Cooling/heating thermostats have a fan switch that has an ON and...
  • Page 7: Diagnostic Fault Code

    268897-UUM-B-1108 3 RED FLASHES: This indicates the normally open pressure switch STEADY ON RED: Control failure. Replace control board. contact did not close after the inducer was energized. This could be 60-MINUTE AUTOMATIC RESET FROM LOCKOUT: This control caused by a number of problems: faulty inducer, blocked vent pipe, bro- includes a "watchdog"...
  • Page 8: Parts List

    268897-U UM-B-1108 SECTION REPLACEMENT PARTS LIST jz26 ..28 38 ,41 [_[__ _° ,.J_ ..I o _]_o _r"_'_/ .._--9 ..\_..13--- Johnson Controls Unitary Products...
  • Page 9 268897-UUM-B-1108 ITEM I DESCRIPTION ITEM I DESCRIPTION MISCELLANEOUS MOTOR PLUG, WINDOW, CLEAR -1.5" MOTOR, DIRECT DRIVE BLOWER CONNECTOR AIR INTAKE 2" MOTOR, INDUCER ASSY TUBING, SILICONE (Gray, .188 ID, 2 ft. Req'd) ELECTRICAL TUBING, PREFORMED CAPACITOR, RUN (7.5MFD/370V) GASKET, AIR INTAKE...
  • Page 10: York Drive Norman, Ok

    268897-U UM-B-1108 TABLE 2 : Field InstalledAccessories - Non Electrical MODEL NO. DESCRIPTION USED WITH 1CT0302 CONCENTRIC INTAKE/VENT 2" ALL MODELS 1CT0303 CONCENTRIC INTAKE/VENT 3" ALL MODELS 1PS0307 80, 100 MBH HIGH ALTITUDE PRESSURE SWITCH KIT 1 PS0309 (Does Not Include Orifices) 60 MBH 1NK0301 CONDENSATE...
  • Page 11 "11 90+ UPFLOW/FURNACE BLOWER SPEED CHART LADDER DIAGRAM CH_'RTE )E /ITESSE LA SO FFLE _,'W!E ELE_,ENTA I E ',9C'+ FIOURN#ISE TILEE HAUT', ..,71_..ENTREE:,¢_) (CHAIJ 1200 O_UT_TE _ _E 'RTE _ 0,0R_4_LE'_E_TO '.'ERT PO,_ER 1 60 ,OTE liOO '380 I_O0 2_00 FLAW£SENSOR...
  • Page 12: Limited Warranty

    Products Group (UPG) Customer Relations Department, PO Box 19014, Wichita, KS 67204-9014. 268897-UUM-B-1108 Subject to change without notice. Printed in U.S.A. Copyright _>2008 by Johnson Controls, Inc. All rights reserved. Supersedes: 268897-UUM-A-0407 Johnson Controls Unitary Products P.O. Box 19014 Wichita, KS 67204-9014...

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