Kohler Courage SV470 Service Manual page 72

Section 7
Electrical System and Components
5. Hold the brush holder assembly with the positive
brush lead stud up. Align the molded sections
with the corresponding cutouts in the starter
frame and slide the brush carrier assembly into
place. The commutator will push the carton
staples out as the brush assembly is inserted. See
Figure 7-23.
Figure 7-23. Installing Brush Carrier Using Staples.
6. Position the commutator end cap over the brush
assembly, aligning the holes for the stud terminal
and the thru bolts.
7. Install the thru bolts and hex nuts. Torque to
3.3-3.9 N·m. (30-35 in. lb.). See Figure 7-24.
Figure 7-24. Torquing Thru Bolts.
7.20
8. Install the insulating washer and hex flange nut
onto the positive (+) brush lead stud. Make sure
the stud is centered and does not touch the metal
end cap. Torque the hex flange nut to 2.2-4.5 N·m
(20-40 in. lb.).
NOTE: After installation and connection of the
starter lead, torque the outer nut to
1.6-2.8 N·m (12-25 in. lb.), do not
over torque.
9. Lubricate the drive shaft with Kohler bendix
starter drive lubricant (See Section 2). Install
the drive components following the instructions
for servicing the drive. The completed starter is
shown in Figure 7-25.
Figure 7-25. Assembled Starter.