Yamaha TMAX XP500 Owner's Manual
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- Service manual (559 pages) ,
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- Technical manual (46 pages)
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Summary of Contents for Yamaha TMAX XP500
- Page 1 Read this manual carefully before operating this vehicle. OWNER’S MANUAL XP500 XP500A 4B5-28199-E2...
- Page 2 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. DECLARATION of CONFORMITY Company: YAMAHA MOTOR ELECTRONICS CO., LTD. Address: 1450-6, Mori, Mori-Machi, Shuchi-gun, Shizuoka-Ken, 437-0292 Japan Hereby declare that the product:...
- Page 3 Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your XP500/XP500A. The Owner’s Manual does not only instruct you in how to operate, inspect and maintain your scooter, but also in how to safeguard yourself and others from trouble and injury.
- Page 4 IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
- Page 5 IMPORTANT MANUAL INFORMATION EAU10200 XP500/XP500A OWNER’S MANUAL ©2008 by Yamaha Motor Co., Ltd. 1st edition, June 2008 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.
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Page 6: Table Of Contents
TABLE OF CONTENTS SAFETY INFORMATION ....1-1 Shock absorber assembly ..... 3-22 Checking the throttle cable free Further safe-riding points ....1-5 Sidestand ........3-23 play ..........6-18 Ignition circuit cut-off system ..3-23 Valve clearance ......6-18 DESCRIPTION ........2-1 Tires ..........6-19 Left view ...........2-1 FOR YOUR SAFETY –... - Page 7 TABLE OF CONTENTS Replacing an auxiliary light bulb ..6-34 Troubleshooting ......6-34 Troubleshooting charts ....6-35 SCOOTER CARE AND STORAGE ...........7-1 Matte color caution ......7-1 Care ..........7-1 Storage ..........7-3 SPECIFICATIONS ......8-1 CONSUMER INFORMATION....9-1 Identification numbers .....9-1...
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Page 8: Safety Information
SAFETY INFORMATION EAU10263 time you use the vehicle to make sure it motorist’s blind spot. is in safe operating condition. Failure to Many accidents involve inexperi- Be a Responsible Owner inspect or maintain the vehicle properly enced operators. In fact, many op- As the vehicle’s owner, you are respon- increases the possibility of an accident erators who have been involved in... - Page 9 SAFETY INFORMATION ed by road and traffic conditions. accidents are the result of head inju- monoxide, a deadly gas. Breathing car- Always signal before turning or ries. The use of a safety helmet is the bon monoxide can cause headaches, changing lanes.
- Page 10 Yamaha accessories, which are avail- Loading to the center of the vehicle as pos- able only from a Yamaha dealer, have Adding accessories or cargo to your sible and make sure to distribute been designed, tested, and approved...
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Page 11: Specifications
SAFETY INFORMATION or others. Installing aftermarket prod- lightweight as possible and Aftermarket Tires and Rims ucts or having other modifications per- should be kept to a minimum. The tires and rims that came with your formed to your vehicle that change any Bulky or large accessories may scooter were designed to match the of the vehicle’s design or operation... -
Page 12: Further Safe-Riding Points
SAFETY INFORMATION EAU10372 and ankle so they do not flap), and Further safe-riding points a bright colored jacket. Be sure to signal clearly when Do not carry too much luggage on making turns. the scooter. An overloaded scoot- Braking can be extremely difficult er is unstable. -
Page 13: Description
DESCRIPTION EAU10410 Left view 10 9 8 7 1. Fuel tank cap (page 3-15) 9. Engine oil drain bolt (page 6-11) 2. V-belt air filter element (left) 10. Engine oil level check window (page 6-11) 3. Helmet holder (page 3-20) 11. -
Page 14: Right View
DESCRIPTION EAU10420 Right view 1. Owner’s tool kit (page 6-2) 2. Air filter element (page 6-17) 3. Battery (page 6-27) 4. Fuses (page 6-29) 5. Coolant level check window (page 6-15) 6. V-belt air filter element (right) 7. Centerstand (page 6-25) -
Page 15: Controls And Instruments
DESCRIPTION EAU10430 Controls and instruments 1. Rear brake lever (page 3-13) 9. Front brake lever (page 3-12) 2. Left handlebar switches (page 3-11) 10. Throttle grip (page 6-18) 3. Rear brake lock lever (page 3-14) 11. Front storage compartment B (page 3-20) 4. -
Page 16: Instrument And Control Functions
Do not expose any key to exces- the vehicle along with all three keys to sively high temperatures. a Yamaha dealer to have them re-reg- Do not place any key close to istered. Do not use the key with the red magnets (this includes, but not bow for driving. -
Page 17: Main Switch/Steering Lock
INSTRUMENT AND CONTROL FUNCTIONS as they may cause signal inter- EAU10471 come on, and the engine can be start- Main switch/steering lock ference. ed. The key cannot be removed. The headlights come on automatically when the engine is started and stay on until the key is turned to “OFF”... -
Page 18: Indicator And Warning Lights
2. High beam indicator light “ ” are on. The hazard lights and turn sig- a Yamaha dealer check the electrical 3. Anti-lock Brake System (ABS) warning nal lights can be turned on, but all other circuit. -
Page 19: Speedometer
Speedometer Immobilizer system indicator light not work correctly. If this occurs, The electrical circuit of the indicator have a Yamaha dealer check the light can be checked by turning the key electrical circuit. to “ON”. See page 3-14 for an explanation of the If the indicator light does not come on ABS. -
Page 20: Fuel Gauge
INSTRUMENT AND CONTROL FUNCTIONS EAU44981 completely. EAU12182 Fuel gauge Coolant temperature gauge 1. Fuel gauge 1. Coolant temperature gauge 2. Red zone 2. Red zone The fuel gauge indicates the amount of With the key in the “ON” position, the fuel in the fuel tank. -
Page 21: Multi-Function Display
INSTRUMENT AND CONTROL FUNCTIONS EAU44966 ECA10021 Multi-function display NOTICE EWA12312 Do not continue to operate the en- WARNING gine if it is overheating. Be sure to stop the vehicle before making any setting changes to the multi-function display. Changing settings while riding can distract the operator and increase the risk of an accident. -
Page 22: Odometer And Tripmeter Modes
INSTRUMENT AND CONTROL FUNCTIONS an odometer (which shows the to- circuits. Odometer and tripmeter modes tal distance traveled) two tripmeters (which show the Tachometer distance traveled since they were The tachometer allows the rider to last set to zero) monitor the engine speed and keep it a fuel reserve tripmeter (which within the ideal power range. -
Page 23: Oil Change Indicator
INSTRUMENT AND CONTROL FUNCTIONS Trip → V-BELT Trip → Odo Oil change indicator “OIL” 1. V-belt replacement tripmeter 1. Fuel reserve tripmeter 1. Oil change indicator “OIL” Pushing the “SELECT” button switches the display between the odometer To reset a tripmeter, select it by push- This indicator flashes at the initial 1000 mode and the tripmeter modes in the ing the “SELECT”... -
Page 24: V-Belt Replacement Indicator
3. If the V-belt replacement indicator After changing the V-belt, reset the does not come on, have a Yamaha V-belt replacement indicator. To reset dealer check the electrical circuit. the V-belt replacement indicator, select it by pushing the “SELECT” button until “V-BELT Trip”... -
Page 25: Self-Diagnosis Device
If a problem is detected in any of the im- key and both standard keys to a mobilizer system circuits, the immobi- Yamaha dealer and have the stan- lizer system indicator light flashes and dard keys re-registered. the display indicates a two-digit error If the display indicates any error codes, code. -
Page 26: Anti-Theft Alarm (Optional)
EAU12331 EAU12347 Right Anti-theft alarm (optional) Handlebar switches This model can be equipped with an optional anti-theft alarm by a Yamaha Left dealer. Contact a Yamaha dealer for more information. 1. Engine stop switch “ ” 2. Hazard switch “... -
Page 27: Front Brake Lever
INSTRUMENT AND CONTROL FUNCTIONS leased, the switch returns to the center the key is turned to “ON” and the start EAU44910 Front brake lever position. To cancel the turn signal switch is pushed, but this does not indi- lights, push the switch in after it has re- cate a malfunction. -
Page 28: Rear Brake Lever
INSTRUMENT AND CONTROL FUNCTIONS setting on the adjusting dial is aligned EAU44921 setting on the adjusting dial is aligned Rear brake lever with the “ ” mark on the front brake le- with the “ ” mark on the rear brake le- ver. -
Page 29: Rear Brake Lock Lever
EAU12993 Rear brake lock lever ABS (for ABS models) To provide secure locking of the The Yamaha ABS (Anti-lock Brake rear wheel, apply the rear brake le- System) features a dual electronic con- ver first before moving the rear trol system, which acts on the front and brake lock lever to the left. -
Page 30: Fuel Tank Cap
ABS is operating. However, be removed. special tools are required, so please consult your Yamaha deal- er when performing this test. ECA16120 NOTICE Keep any type of magnets (including magnetic pick-up tools, magnetic 1. -
Page 31: Fuel
INSTRUMENT AND CONTROL FUNCTIONS move it. EAU13212 Fuel 3. Close the lid. Make sure there is sufficient gasoline in EWA11261 WARNING the tank. EWA10881 Make sure that the fuel tank cap is WARNING properly installed and locked in Gasoline and gasoline vapors are place before riding the scooter. - Page 32 EWA15151 WARNING Your Yamaha engine has been de- Gasoline is poisonous and can signed to use regular unleaded gaso- cause injury or death. Handle gaso- line with a research octane number of line with care.
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Page 33: Catalytic Converter
INSTRUMENT AND CONTROL FUNCTIONS EAU13432 pairable damage to the catalytic EAU13932 Catalytic converter Seat converter. This model is equipped with a catalytic converter in the exhaust system. To open the seat 1. Place the scooter on the center- EWA10861 WARNING stand. -
Page 34: Adjusting The Rider Backrest
INSTRUMENT AND CONTROL FUNCTIONS EAU14270 Adjusting the rider backrest The rider backrest can be adjusted to the three different positions shown. To close the seat 1. Rider backrest 1. Fold the seat down, and then push 2. Bolt it down to lock it in place. 3. -
Page 35: Helmet Holder
INSTRUMENT AND CONTROL FUNCTIONS EAU46300 ble is not touching the shaded pro- EAU44993 Helmet holder Storage compartments jection, and securely close the seat. WARNING! Never ride with Front storage compartments A and a helmet attached to the helmet holder, since the helmet may hit To open a front storage compartment, objects, causing loss of control slide the lever up, and then pull on the... - Page 36 INSTRUMENT AND CONTROL FUNCTIONS compartment may get wet while the scooter is being washed, wrap any articles stored in the compartment in a plastic bag. Do not keep any- thing valuable or breakable in the storage compartment. Do not leave the seat open for an extended period of time, otherwise the light may cause the battery to discharge.
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Page 37: Rear View Mirrors
Do not exceed the maximum Do not tamper with or attempt to load of XP500 194 kg (428 lb) open the cylinder assembly. XP500A 190 kg (419 lb) for the Do not subject the shock ab- vehicle. -
Page 38: Sidestand
Yamaha’s ignition circuit cut-off system has been designed to assist the operator in fulfilling the respon- sibility of raising the sidestand be- fore starting off. Therefore, check this system regularly as described below and have a Yamaha dealer re- 3-23... - Page 39 WARNING With the engine turned off: 1. Move the sidestand down. If a malfunction is noted, have a Yamaha 2. Make sure that the engine stop switch is turned on. dealer check the system before riding. 3. Turn the key on.
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Page 40: For Your Safety - Pre-Operation Checks
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:... - Page 41 Make sure that operation is smooth. Check cable free play. Throttle grip 6-18, 6-24 If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. Check for damage. Check tire condition and tread depth. Wheels and tires 6-19, 6-20 Check air pressure.
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Page 42: Operation And Important Riding Points
Yamaha dealer. a turnover. To start the engine after a hicle for the first time. -
Page 43: Starting Off
OPERATION AND IMPORTANT RIDING POINTS 3-3, 3-8, 3-9 or 3-6 for the corre- EAU45091 EAU16780 Starting off Acceleration and deceleration sponding warning light, indicator 1. While pulling the rear brake lever light or indicator circuit check. with your left hand and holding the 2. -
Page 44: Braking
OPERATION AND IMPORTANT RIDING POINTS EAU16793 Front EAU16820 Braking Tips for reducing fuel EWA10300 consumption WARNING Fuel consumption depends largely on Avoid braking hard or suddenly your riding style. Consider the following (especially when leaning over to tips to reduce fuel consumption: one side), otherwise the scooter Avoid high engine speeds during may skid or overturn. -
Page 45: Engine Break-In
1600 km (1000 mi). The various parts in period, immediately have a ans or children are not likely to the engine wear and polish themselves Yamaha dealer check the vehi- touch them and be burned. to the correct operating clearances. cle. -
Page 46: Periodic Maintenance And Adjustment
If replaced more frequently, otherwise you are not familiar with vehicle ser- rapid engine wear may result. Con- vice, have a Yamaha dealer perform sult a Yamaha dealer for proper service. -
Page 47: Owner's Tool Kit
If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you. -
Page 48: Periodic Maintenance And Lubrication Chart
From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi). Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. - Page 49 PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) √ √ √ √ √ Check for cracks or damage. 9 * Brake hoses Replace.
- Page 50 PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) Change. (See pages 3-8 and √ When the oil change indicator flashes 6-11.) Engine oil Check oil level and vehicle for oil...
- Page 51 PERIODIC MAINTENANCE AND ADJUSTMENT EAU38262 Engine air filter and V-belt air filters This model’s engine air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with compressed air to avoid damaging it. The engine air filter element needs to be replaced and the V-belt air filter elements need to be serviced more frequent- ly when riding in unusually wet or dusty areas.
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Page 52: Removing And Installing Panels
PERIODIC MAINTENANCE AND ADJUSTMENT EAU18771 2. Remove the upper left and right Removing and installing side of the panel by pulling them panels upward, and then pull the panel The panels shown need to be removed downward as shown. to perform some of the maintenance jobs described in this chapter. - Page 53 PERIODIC MAINTENANCE AND ADJUSTMENT Panel B To remove the panel 1. Remove panel A. 2. Pull the rear view mirror rubber cover on each mirror upward, and then remove the rear view mirrors by removing the nuts. 1. Screw 1. Screw 2.
- Page 54 PERIODIC MAINTENANCE AND ADJUSTMENT 1. Screw 1. Screw 1. Screw 2. Panel D To install the panel To install the panel To install the panel Place the panel in the original position, Place the panel in the original position, 1. Place the panel in the original po- and then install the screws.
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Page 55: Checking The Spark Plugs
Do not attempt to diagnose wipe off any grime from the spark plug such problems yourself. Instead, have threads. a Yamaha dealer check the vehicle. If a spark plug shows signs of electrode Tightening torque: Spark plug: erosion and excessive carbon or other 12.5 Nm (1.25 m·kgf, 9 ft·lbf) -
Page 56: Engine Oil And Oil Filter Cartridge
PERIODIC MAINTENANCE AND ADJUSTMENT EAU1985B several minutes, and then turn it Engine oil and oil filter off. The engine oil should be between the cartridge 3. Place an oil pan under the engine minimum and maximum level marks. The engine oil level should be checked to collect the used oil. - Page 57 An oil filter wrench is available at a Skip steps 6–8 if the oil filter cartridge is Yamaha dealer. not being replaced. 7. Apply a thin coat of clean engine 6. Remove the oil filter cartridge with oil to the O-ring of the new oil filter an oil filter wrench.
- Page 58 PERIODIC MAINTENANCE AND ADJUSTMENT Recommended engine oil: See page 8-1. Oil quantity: Without oil filter cartridge replace- ment: 2.80 L (2.96 US qt, 2.46 Imp.qt) With oil filter cartridge replacement: 2.90 L (3.07 US qt, 2.55 Imp.qt) Be sure to wipe off spilled oil on any 1.
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Page 59: Chain Drive Oil
PERIODIC MAINTENANCE AND ADJUSTMENT periodic oil change to be indicated at EAU19996 torque. Chain drive oil the correct time. Tightening torque: Chain drive oil drain bolt: 20 Nm (2.0 m·kgf, 14.5 ft·lbf) 6. Refill with the specified amount of the recommended oil. Recommended chain drive oil: See page 8-1. -
Page 60: Coolant
PERIODIC MAINTENANCE AND ADJUSTMENT 11. Install the panel. EAU20070 Coolant The coolant level should be checked before each ride. In addition, the cool- ant must be changed at the intervals specified in the periodic maintenance and lubrication chart. EAU46330 To check the coolant level 1. - Page 61 If water has been added to the coolant, have a Yamaha dealer check the anti- freeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced.
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Page 62: Replacing The Air Filter Element
PERIODIC MAINTENANCE AND ADJUSTMENT EAU45021 EAU33482 Replacing the air filter element Adjusting the engine idling The air filter element should be re- speed placed at the intervals specified in the The engine idling speed must be periodic maintenance and lubrication checked and, if necessary, adjusted as chart. -
Page 63: Checking The Throttle Cable Free Play
To prevent this 1 (a) from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. 1. Idle adjusting screw Engine idling speed: 1100–1300 r/min... -
Page 64: Tires
, 33 psi) Rear: specified tires. 250 kPa (2.50 kgf/cm , 36 psi) XP500 90–194 kg (198–428 lb) Tire air pressure XP500A 90–190 kg (198–419 lb): The tire air pressure should be checked Front: and, if necessary, adjusted before each 225 kPa (2.25 kgf/cm... -
Page 65: Cast Wheels
After extensive tests, only the tires list- note the following points regarding the ed below have been approved for this specified wheels. model by Yamaha Motor Co., Ltd. The wheel rims should be checked Front tire: for cracks, bends or warpage be- Size: fore each ride. -
Page 66: Front And Rear Brake Lever Free Play
Front and rear brake lever free Adjusting the rear brake lock brake lever ends. If there is free play, play lever cable have a Yamaha dealer inspect the brake system. Front EWA14211 WARNING A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system. -
Page 67: Checking The Front And Rear Brake Pads
EAU22390 point that the wear indicator almost Checking the front and rear cable length, turn the adjusting nut in touches the brake disc, have a Yamaha brake pads direction (b). dealer replace the brake pads as a set. The front and rear brake pads must be... -
Page 68: Checking The Brake Fluid Level
PERIODIC MAINTENANCE AND ADJUSTMENT stalling the bolts, then tightening EAU40260 enter the brake system, possibly caus- Checking the brake fluid level them to the specified torque. ing it to become ineffective. Before riding, check that the brake fluid Tightening torque: Front brake is above the minimum level mark and Brake caliper bolt:... -
Page 69: Changing The Brake Fluid
EAU23111 Changing the brake fluid Checking and lubricating the cantly lower the boiling point of the Have a Yamaha dealer change the throttle grip and cable fluid and may result in vapor lock, brake fluid at the intervals specified in... -
Page 70: Lubricating The Front And Rear Brake Levers
PERIODIC MAINTENANCE AND ADJUSTMENT EAU23172 tenance and lubrication chart. EAU23213 Lubricating the front and rear Checking and lubricating the Recommended lubricant: brake levers centerstand and sidestand Silicone grease Front brake lever Rear brake lever The operation of the centerstand and sidestand should be checked before each ride, and the pivots and met- The pivoting points of the front and rear... -
Page 71: Checking The Front Fork
Yamaha dealer check or re- tenance and lubrication chart. pair it. Otherwise, the centerstand or sidestand could contact the ground... -
Page 72: Checking The Steering
Avoid any contact with ward and backward. If any free skin, eyes or clothing and al- play can be felt, have a Yamaha ways shield your eyes when dealer check or repair the steering. working near batteries. In case of contact, administer the fol- lowing FIRST AID. - Page 73 1. Remove panel B. (See page 6-7.) lead. [ECA16302] Have a Yamaha dealer charge the bat- 2. Remove the rubber cover shown 2. If the battery will be stored for more tery as soon as possible if it seems to by removing the quick fasteners.
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Page 74: Replacing The Fuses
[EWA15131] cuits, are located under panel B. (See page 6-7.) For XP500 1. Remove panel B. (See page 6-7.) 2. Remove the rubber cover shown by removing the quick fasteners. 1. Main fuse 2. - Page 75 PERIODIC MAINTENANCE AND ADJUSTMENT For XP500A For XP500 For XP500A 1. Fuse box 1. Headlight fuse 1. Headlight fuse 2. ABS solenoid fuse 2. Ignition fuse 2. Ignition fuse 3. ABS motor fuse 3. Backup fuse (for odometer and clock) 3.
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Page 76: Replacing The Headlight Bulb
4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 1. Do not touch the glass part of the bulb. 1. Disconnect the headlight coupler,... -
Page 77: Tail/Brake Light
Tail/brake light Replacing a front turn signal If the tail/brake light does not come on, light bulb have a Yamaha dealer check its electri- 1. Place the scooter on the center- cal circuit or replace the bulb. stand. 2. Remove the socket (together with the bulb) by turning it counter- clockwise. -
Page 78: Rear Turn Signal Light Bulb
Rear turn signal light bulb Replacing the license plate If a rear turn signal light does not come light bulb on, have a Yamaha dealer check the 1. Remove the license plate light unit electrical circuit or replace the bulb. by removing the screws. -
Page 79: Replacing An Auxiliary Light Bulb
However, should your scooter re- quire any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the scooter prop- erly. -
Page 80: Troubleshooting Charts
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good. - Page 81 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
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Page 82: Scooter Care And Storage
Be Rust and corrosion can develop even if ECA10782 NOTICE sure to consult a Yamaha dealer for high-quality components are used. A advice on what products to use be- rusty exhaust pipe may go unnoticed Avoid using strong acidic wheel fore cleaning the vehicle. - Page 83 SCOOTER CARE AND STORAGE plenty of water, as it is harmful Test the product on a small hid- remain well into spring. to plastic parts. den part of the windshield to 1. Clean the scooter with cold water Do not use any harsh chemical make sure that it does not leave and a mild detergent after the en- products on plastic parts.
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Page 84: Storage
EWA10941 WARNING Consult a Yamaha dealer for ad- ECA10820 NOTICE vice on what products to use. Contaminants on the brakes or tires Washing, rainy weather or humid Storing the scooter in a poorly can cause loss of control. - Page 85 SCOOTER CARE AND STORAGE fuel from deteriorating. pedals as well as of the sidestand/ 3. Perform the following steps to pro- centerstand. tect the cylinders, piston rings, etc. 5. Check and, if necessary, correct from corrosion. the tire air pressure, and then lift a.
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Page 86: Specifications
SAE 80 API GL-4 Hypoid gear oil Wet, multiple-disc automatic With oil and fuel: Quantity: Transmission: XP500 221.0 kg (487 lb) 0.70 L (0.74 US qt, 0.62 Imp.qt) Primary reduction system: XP500A 225.0 kg (496 lb) Cooling system: Spur gear/helical gear... - Page 87 Front tire: Front suspension: 250 kPa (2.50 kgf/cm , 36 psi) Type: Loading condition: Type: Tubeless XP500 90–194 kg (198–428 lb) Telescopic fork Size: XP500A 90–190 kg (198–419 lb) Spring/shock absorber type: 120/70R15 M/C 56H Front: Coil spring/oil damper Manufacturer/model: 225 kPa (2.25 kgf/cm...
- Page 88 SPECIFICATIONS Headlight: Headlight fuse: 20.0 A Bulb type: Signaling system fuse: Halogen bulb Bulb voltage, wattage × quantity: 15.0 A Ignition fuse: Headlight: 10.0 A 12 V, 60 W/55.0 W × 1 Parking lighting fuse: Headlight: 10.0 A 12 V, 55.0 W × 1 Radiator fan fuse: Tail/brake light: 15.0 A...
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Page 89: Consumer Information
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1. - Page 90 The model label is affixed to the inside of the rear storage compartment. (See page 3-20.) Record the information on this label in the space provided. This in- formation will be needed when ordering spare parts from a Yamaha dealer.
- Page 91 INDEX Front fork, checking......... 6-26 Periodic maintenance and lubrication Fuel ............3-16 chart ............6-3 ABS (for ABS models) ......3-14 Fuel consumption, tips for reducing ..5-3 ABS warning light (for ABS models) ..3-3 Fuel gauge ..........3-5 Acceleration and deceleration ....5-2 Rear brake lock lever ......
- Page 92 INDEX Valve clearance ........6-18 Vehicle identification number ....9-1 Wheel bearings, checking....... 6-27 Wheels ............ 6-20...
- Page 94 YAMAHA MOTOR CO., LTD. YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED ON RECYCLED PAPER PRINTED IN JAPAN PRINTED IN JAPAN 2008.7–0.1×1 ! 2008.7–0.1×1 !