Summary of Contents for Miller Travel Master SB-10D
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OM-889B February 1993 Eff. w/Serial Number KC237900 Processes Automatic Welding Description Automatic Welding Sidebeam Travel Master SB-10D Visit our website at www.MillerWelds.com...
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Welding Process Manuals such as SMAW, GTAW, GMAW, and GMAW-P. Miller Electric manufactures a full line of welders and welding related equipment. For information on other quality Miller products, contact your local Miller distributor to receive the latest full line catalog or individual catalog sheets.
SECTION 1 – SAFETY PRECAUTIONS AND SIGNAL WORDS 1-1. GENERAL INFORMATION AND SAFETY 1-2. SAFETY ALERT SYMBOL AND SIGNAL WORDS A. General The following safety alert symbol and signal words are Information presented in this manual and on various la- used throughout this manual to call attention to and bels, tags, and plates on the unit pertains to equipment identify different levels of hazard and special instruc-...
Side View Front View SD-122 295 Side View 40-1/2 6-1/4 Inches Millimeters 25.4 355.6 304.8 406.4 609.6 1028.7 158.8 1371.6 2006.6 * Crossarm can also be mounted at 49-3/4 in. (1263.7 mm) or 58-1/4 in. (1479 mm). Front View 66-3/4 19-1/2 11-1/2 104-1/2 61-3/4 Inches...
SECTION 3 – INSTALLATION 3-1. LOCATION (Figures 2-1 And 3-1) Secure beam mounting post assemblies to floor (hardware must be customer supplied). Select an installation site which provides the following: Install beam onto mounting post assemblies us- Mounting surface capable of supporting weight of ing supplied 1/2-13 x 1-1/4 in.
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Motor Cord And Plug Bearing Bar Motor Release Lever Motor Adjustment Screw And Lock Nut Beam (Be sure beam rests on horizontal Motor surface of mounting post assemblies.) Motor Spring Ring Pinion Gear Motor Mounting 1/2-13 x 1-1/4 in. Bracket Pinion Gear Leveling Screw Guard...
Install supplied pinion gear guard onto bottom If applicable, remove the four screws securing side of motor casing. the Carriage Control to the mounting bracket, and remove the control from the bracket. Adjust position of front two cam rollers on car- Remove the securing screws from control wrap- riage as follows: per, and remove wrapper.
3-8. ELECTRICAL CONNECTIONS WARNING: ELECTRIC SHOCK can kill. Do not touch live electrical parts. Strain Relief Clamps Shut down Carriage Control and welding power source, and disconnect input power employing lockout/tagging procedures be- fore inspecting, installing, or adjusting. 115 VAC Power Cord And Plug Lockout/tagging procedures consist of remov- ing plug from receptacle, padlocking line discon-...
In normal operation, upon pressing the Carriage Control WORN OR CUT CORD can cause serious personal injury or equipment damage. START button, the unit immediately starts welding, and the carriage immediately starts moving; however, in- Route and secure all cords from welding pow- er source to Carriage Control and Automatic stalling the Carriage Movement Control cord allows the Weld Control over top of beam between car-...
*Terminals located on either terminal strip 1T or terminal Remove the securing screws from control wrap- strip 2T in weld control. per, and remove wrapper. Loosen upper strain relief clamp on rear of con- To connect cord C to weld control, proceed as fol- lows: trol.
AUTOMATIC 1DA Rear View Of Weld Control Carriage Control Carriage Drive Motor 30 ft. (9 m) Voltage Sensing Cord elding Power 5 ft. (1.5 m) Motor Source Control Cord 10 ft. (3 m) Shunt 115 VAC Cord Control Cord And Plug 25 ft.
AUTOMATIC 2A Rear View Of Weld Control Carriage Control Carriage Drive Motor 25 ft. (8 m) Voltage Sensing Cord Welding Power 5 ft. (1.5 m) Motor Source Control Cord 25 ft. (8 m) Electrical 115 VAC Cord Input/Contactor And Plug Control/Voltage Control Cord Automatic...
4-3. SKIP WELDING CONNECTIONS B. Required Equipment The following cords must be obtained by the customer IMPORTANT: Automatic Weld Controls without a digi- for skip weld connections: tal panel are not capable of Skip Welding. A cord of proper type and length to make connec- tions in the Automatic Weld Control.
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Use Figure 4-1 to locate leads 1, 2, and 3 from the Route the four-conductor cord from Step 1 triple-pole, single-throw switch. through the strain relief clamp on the right side of the weld control, and splice one lead from the IMPORTANT: The switch leads are not numbered.
E. Connections To Sidebeam Carriage Control A. Carriage Control Relay Contact Selection WARNING: Read and follow safety informa- WARNING: Read and follow safety informa- tion at beginning of entire Section 4-4 before tion at beginning of entire Section 4-3 before proceeding.
Reposition and secure control onto mounting switch is closed, or the unit receives a command from an bracket. external weld control. To install the Fixture Delay switch, proceed as follows: Install remaining end of interconnecting cord to Automatic Weld Control according to its Owner’s Remove the four screws securing the Carriage Manual.
IMPORTANT: If the optional Limit Switch is installed, If installing a double-pole double-throw (DPDT) use a momentary-contact switch(es) for remote start switch, install the switch as follows: and stop control (see Step 4). Using a maintained- a. Connect normally-open contact of pole corre- contact (relay) for remote start and stop control will ren- sponding to movement right to terminal E on der the optional Limit Switch inoperative.
Travel Right Reinstall and secure control wrapper. Switch Position Connect To Terminal F Reposition and secure control onto mounting On Terminal Strip 2T bracket. Connect To Terminal D 5-5. REMOTE TRAVEL SPEED CONTROL (Figure On Terminal Strip 1T 5-3) Travel Left Switch Position WARNING: Read and follow safety informa- Connect To...
SECTION 6 – OPERATOR CONTROLS Digital Meter Jog Speed Control Fuse F1 (See Section 8-2) Circuit Breaker CB1 (See Section 8-2) Power Switch Optional Delay Start Push Time Control Button Stop Push Button Jog Direction Switch Travel Direction Switch Travel Speed Control SA-122 296 Figure 6-1.
CAUTION: CHANGING POSITION OF WELD 6-7. START/STOP PUSH BUTTONS (Figure 6-1) TRAVEL DIRECTION SWITCH while carriage is moving can damage unit. Allow carriage to stop completely before changing travel direction. START Do not change position of TRAVEL DIREC- TION switch (except to center (off) position) while carriage is moving.
SECTION 7 – SEQUENCE OF OPERATION WARNING: ELECTRIC SHOCK can kill; 7-1. GAS METAL ARC WELDING (GMAW) And MOVING PARTS can cause serious injury; FLUX CORED ARC WELDING (FCAW) - CON- IMPROPER AIR FLOW AND EXPOSURE TO TINUOUS ENVIRONMENT can damage internal parts. Do not touch live electrical parts.
IMPORTANT: If Skip welding function is installed and Energize Automatic Weld Control, and set posi- BURNBACK and CRATER TIME controls are both set tion of its controls and switches as follows: at minimum (0 seconds), unit may not advance at jog a.
SECTION 8 – MAINTENANCE & TROUBLESHOOTING IMPORTANT: Every six months inspect the labels on Lockout/tagging procedures consist of remov- ing input plug from receptacle, padlocking line the unit for legibility. All precautionary labels must be disconnect switch in open position, removing maintained in a clearly readable state and replaced fuses from fuse box, or shutting off and red-tag- when necessary.
If it should become necessary to replace part or all of the CAUTION: DISASSEMBLY OF MOTOR FIELD MAGNETS can result in personal in- hub assembly, reinstall the new hub assembly as fol- jury and equipment damage. lows: Limit drive motor repairs to brush replace- Remove wire spool from hub.
Long-Nose Lockout/tagging procedures consist of remov- Pliers Spring Assembly ing input plug from receptacle, padlocking line disconnect switch in open position, removing Brush fuses from fuse box, or shutting off and red-tag- Brush ging circuit breaker or other disconnecting de- vice.
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Table 8-1. Troubleshooting (Continued) TROUBLE PROBABLE CAUSE REMEDY Carriage and auxiliary equip- Improper jumper connections. Check and correct jumper connections accord- ment (if applicable) do not ing to Section 5 or the circuit diagram. start when START button PB1 is pressed. Relay CR1.
Item Dia. Part Description Quantity Mkgs. 128 972 Figure 10-2. Control Box (Fig 10-1 Item 1) ....123 154 LABEL, warning general precautionary ......
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Item Dia. Part Description Quantity Mkgs. 128 972 Figure 10-2. Control Box (Fig 10-1 Item 1) (Continued) ....115 940 CASE SECTION, front/bottom/rear ....... . .
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Call LIMITED WARRANTY – Subject to the terms and conditions APT, ZIPCUT & PLAZCUT Model Plasma Cutting below, Miller Electric Mfg. Co., Appleton, Wisconsin, warrants Torches 1-800-4-A-MILLER to its original retail purchaser that new Miller equipment sold...
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FAX: 44 (0) 1204-598066 www.MillerWelds.com Contact the Delivering Carrier for: File a claim for loss or damage during shipment. For assistance in filing or settling claims, contact your distributor and/or equipment manufacturer’s Transportation Department. PRINTED IN USA 2000 Miller Electric Mfg. Co. 6/00...
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