E-Z-GO 2Five Owner's Manual
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E-Z-GO 2Five Owner's Manual

E-Z-GO 2Five Owner's Manual

Electric powered low-speed vehicle
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Summary of Contents for E-Z-GO 2Five

  • Page 1 OW NER’S G U I DE...
  • Page 2 Vehicle Model ____________________________________________________________________________ Manufacturing Date Code __________________________________________________________________ E-Z-GO 2Five is a motor vehicle that can only be operated by a licensed driver, and must be driven in accordance with all State traffic laws and the insurance requirements for motor vehicles.
  • Page 3 FOREWORD 2Five OWNER’S GUIDE ELECTRIC POWERED LOW-SPEED VEHICLE 2Five TWO-PASSENGER 2Five FOUR-PASSENGER STARTING MODEL YEAR 2010 ISSUED JUNE 2009 REVISED JANUARY 2012 610598 2Five Owner’s Guide...
  • Page 4 Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. E-Z-GO Division of TEXTRON Inc. reserves the right to incorporate engineering and design changes to products in this Manual, without obligation to include these changes on units leased/sold previously.
  • Page 5 -75° F (-60° C). For winter storage, the batteries must be clean, fully charged and disconnected from any source of electrical drain. The batteries must be checked and recharged as required or at a minimum of 30 day intervals. 2Five Owner’s Guide...
  • Page 6 FOREWORD Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 2Five Owner’s Guide...
  • Page 7 TABLE OF CONTENTS TITLE PAGE NO. SAFETY INFORMATION SECTION ....................1 GENERAL SPECIFICATIONS SECTION ..................23 INTRODUCTION SECTION ......................35 OPERATING PROCEDURES SECTION ..................53 MAINTENANCE PROCEDURES SECTION..................71 REGISTRATION AND WARRANTY ....................113 2Five Owner’s Guide...
  • Page 8 TABLE OF CONTENTS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 2Five Owner’s Guide...

  • Page 9: Table Of Contents

    PAGE NO. GENERAL ....................................3 NOTICES, CAUTIONS, WARNINGS, AND DANGERS......................4 GENERAL OPERATION ................................8 MAINTENANCE ..................................13 VENTILATION................................... 14 SEAT BELTS..................................... 15 Seat Belt Operation ................................ 17 REPORTING SAFETY DEFECTS ............................18 LABELS AND PICTOGRAMS ..............................19 2Five Owner’s Guide...
  • Page 10 SAFETY INFORMATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 2Five Owner’s Guide...

  • Page 11: General

    Catastrophic damage to the drivetrain components due to excessive speed may result from driving the vehicle above 25 mph. Damage caused by excessive speed may cause a loss of vehicle control, is costly, is considered abuse, and will not be covered under warranty. 2Five Owner’s Guide...

  • Page 12: Notices, Cautions, Warnings, And Dangers

    Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. DANGER Indicates a hazardous situation which, if not avoided, will result in death or serious injury. 2Five Owner’s Guide...
  • Page 13 AND IN ACCORDANCE WITH APPLICABLE STATE REQUIREMENTS. THIS IS A LEGAL REQUIREMENT AND IS IMPORTANT TO THE SAFE USE AND OPERATION OF THE PRODUCT. All customers should adhere to this SAFETY RESTRICTION, in connection with the use of all E-Z-GO products, new and used, in personal transportation applications.
  • Page 14 CAUTIONS, WARNINGS, and DANGERS contained therein. If you have any questions regarding this vehicle, contact your authorized E-Z-GO 2Five dealer or write to the address on the back cover of this publication, Attention: Customer Quality Department.
  • Page 15 Such modifications can result in serious personal injury or death. Do not make any such modifications or changes. E-Z-GO prohibits and disclaims responsibility for all such modifications and alterations, which would adversely affect the safety of the vehicle.

  • Page 16: General Operation

    Avoid driving fast downhill. Sudden stops or change of direction may result in a loss of control. Use brake to control speed when traveling down an incline. Use extra care and reduced speed when driving in poor driving conditions or on poor surfaces. 2Five Owner’s Guide...
  • Page 17 Make sure the direction selector is in correct position before depressing the accelerator pedal. Slow down before and during turns. Always bring vehicle to a complete stop before shifting the direction selector. See GENERAL SPECIFICATIONS for vehicle load and seating capacity. 2Five Owner’s Guide...
  • Page 18 Exposure to battery acid and hydrogen gas could result in serious bodily injury. Be careful to protect hands, face, feet, and body from injury. Always use the appropriate tools listed in the tool list and wear approved safety equipment. 2Five Owner’s Guide...
  • Page 19 Hydrogen gas is formed when charging batteries. Do not charge batteries without adequate ventilation. Do not permit open flame or anyone to smoke in an area that is being used for charging batteries. 2Five Owner’s Guide...
  • Page 20 • apply brake to control speed on steep grades • reduce speed in wet areas • use extreme caution when approaching sharp or blind turns • use extreme caution when driving over loose terrain 2Five Owner’s Guide...

  • Page 21: Maintenance

    • test drive the vehicle after all repairs or maintenance in a safe area that is free of both vehicular and pedestrian traffic • keep complete records of the maintenance history of the vehicle 2Five Owner’s Guide...

  • Page 22: Ventilation

    15-amp circuit for each battery charger, DO NOT permit other appliances to be plugged into the receptacle when the charger is in operation. • operate the charger in accordance with E-Z-GO’s recommendations or applicable electrical codes 2Five Owner’s Guide...

  • Page 23: Seat Belts

    Loose fitting safety belts significantly reduce protection. Keep belts snug and positioned low on the hips. Do not exceed the recommended number of occupants for the vehicle; Bucket seats are designed for one occupant only. Bench seats are designed for two occupants only. 2Five Owner’s Guide...
  • Page 24 The driver and all passengers must wear seat belts, one person per belt. The two-passenger 2Five has two bucket seats and is equipped with two safety belts, one for the driver and one for the passenger. The four-passenger 2Five has a rear-facing bench seat with two additional passenger seat belts.

  • Page 25: Seat Belt Operation

    The retractor will lock the belt during sudden stops. It may also lock if the person leans forward too quickly. Slow, easy motions will allow for free travel. To release the safety belt, press the buckle release button and allow the belt to retract. If the belt does not retract, check for twists. 2Five Owner’s Guide...

  • Page 26: Reporting Safety Defects

    However, NHTSA cannot become involved in individual problems between you, your dealer, or E-Z-GO Division of Textron Inc. To contact NHTSA, you may call the Vehicle Safety Hotline toll-free at 1-888-327-4236 (TTY: 1-800-424- 9153);...

  • Page 27: Labels And Pictograms

    SAFETY INFORMATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. LABELS AND PICTOGRAMS 2Five Owner’s Guide...
  • Page 28 SAFETY INFORMATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 2Five Owner’s Guide...
  • Page 29 SAFETY INFORMATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 2Five Owner’s Guide...
  • Page 30 SAFETY INFORMATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 2Five Owner’s Guide...

  • Page 31: General Specifications Section

    GENERAL SPECIFICATIONS TABLE OF CONTENTS FOR GENERAL SPECIFICATIONS SECTION TITLE PAGE NO. 2Five TWO-PASSENGER SPECIFICATIONS.......................... 25 2Five FOUR-PASSENGER SPECIFICATIONS........................27 2Five Owner’s Guide...
  • Page 32 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 2Five Owner’s Guide...
  • Page 33 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 2Five TWO-PASSENGER SPECIFICATIONS BATTERIES Four 12 Volt deep cycle (70 minute minimum, 150 Amp-Hour discharge rate)
  • Page 34 Charger is UL Listed and CSA Certified ** DO NOT use low inflation pressure tires on any E-Z-GO vehicle. DO NOT use any tire which has a recommended inflation pressure less than the inflation pressure recommended in the Owner’s Guide.
  • Page 35 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 2Five FOUR-PASSENGER SPECIFICATIONS BATTERIES Four 12 Volt deep cycle (70 minute minimum, 150 Amp-Hour discharge rate)
  • Page 36 Charger is UL Listed and CSA Certified ** DO NOT use low inflation pressure tires on any E-Z-GO vehicle. DO NOT use any tire which has a recommended inflation pressure less than the inflation pressure recommended in the Owner’s Guide.
  • Page 37 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Fig. 1 2Five Two-Passenger Dimensions 2Five Owner’s Guide...
  • Page 38 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Fig. 2 2Five Four-Passenger Dimensions 2Five Owner’s Guide...
  • Page 39 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Fig. 3 2Five Two- and Four-Passenger Dimensions 2Five Owner’s Guide...
  • Page 40 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Fig. 4 2Five Two- and Four-Passenger Dimensions 2Five Owner’s Guide...
  • Page 41 Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. MAX RAMP GRADE 25% OR 14° MAX SIDE TILT 25% OR 14° Fig. 5 Vehicle Incline Specifications and Turning Diameter 2Five Owner’s Guide...
  • Page 42 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 2Five Owner’s Guide...
  • Page 43 State of Charge Meter ..............................43 Speedometer .................................. 43 Odometer..................................43 12V Accessory Plug ............................... 43 Steering Wheel ................................45 Turn Signal/Hazard Switch ............................. 45 Rear View Mirror................................45 Side View Mirrors ................................45 Windshield Wiper Switch (optional) ..........................45 2Five Owner’s Guide...
  • Page 44 Brake Light (Overhead)..............................49 Rear Storage Compartment Release Handle ......................... 49 License Plate Holder............................... 49 On-board Charger with DC to DC Converter ........................51 On-board Charger Receptacle............................51 Brake Master Cylinder ..............................51 Battery Compartment..............................51 Run/Tow Switch ................................51 2Five Owner’s Guide...

  • Page 45: Features

    (-) BATTERY TERMINAL volts to operate properly. Accessories connected to this vehicle that do not use the accessory har- ness must be connected to the DC to DC converter. ATTACH POWER WIRE FROM ACCESSORY TO (+) BATTERY TERMINAL 2Five Owner’s Guide...

  • Page 46: Parking Brake

    The parking brake is released when the key switch/direction selector is in forward (’F’) or reverse (’R’) and the accelerator is depressed. The parking brake is also released when the Run/Tow switch is placed in the ’TOW’ position with the key switch turned to neutral (’N’). 2Five Owner’s Guide...
  • Page 47 INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 2Five Owner’s Guide...
  • Page 48 INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 2Five Owner’s Guide...

  • Page 49: Key Switch/Direction Selector

    This vehicle is equipped with 4 wheel hydraulic disc brakes; the brake master cylinder is located under the seat on the driver-side of the vehicle. 5. Horn The horn button is located on the driver’s side floorboard; depressing the button will sound the vehicle’s horn. 2Five Owner’s Guide...
  • Page 50 INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 2Five Owner’s Guide...

  • Page 51: Headlight Switch

    The 12-volt accessory plug can be used to run a variety of approved 12-volt accessories. Total current draw must be 10 amps or less. The accessory plug can be used with the key switch in any position. 2Five Owner’s Guide...
  • Page 52 INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 2Five Owner’s Guide...

  • Page 53: Steering Wheel

    A passenger-side locking glove box is standard, driver-side is offered as an option. A separate key is used for the locking glove boxes. 17. Cup Holder A cup holder is provided for convenience of both the driver and front passenger. No cup holder is available for rear seat occupants. 2Five Owner’s Guide...
  • Page 54 INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 2Five Owner’s Guide...

  • Page 55: Front Seats

    22. Windshield Wiper (optional) A two-speed windshield wiper is available as an option. 23. Head Lamps The vehicle is equipped with two single element head lamps. 24. Front Turn Signals Vehicle is equipped with front and rear turn signals. 2Five Owner’s Guide...
  • Page 56 INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 2Five Owner’s Guide...

  • Page 57: Rear Seat

    32. License Plate Holder The rear license plate is mounted to the rear crossmember behind the front seats on the two-passenger vehi- cle. The license plate is mounted to the rear hand hold on the four-passenger vehicle. 2Five Owner’s Guide...
  • Page 58 INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 2Five Owner’s Guide...

  • Page 59: On-Board Charger With Dc To Dc Converter

    38. Run/Tow Switch The Run/Tow switch is used when the vehicle has become stalled or inoperative. Chock tires before placing the vehicle in neutral and moving Run/Tow to ‘TOW’ position. Vehicle could roll and cause serious injury or death. 2Five Owner’s Guide...
  • Page 60 • the brake is still active • the reverse warning beeper is deactivated With the switch in ‘RUN-STORAGE’ position: • the electronic parking brake is activated and the reverse warning beeper features are activated 2Five Owner’s Guide...

  • Page 61: Operating Procedures Section

    Pedal-Up Braking ................................67 Parking Brake ................................. 68 High Pedal Disable Feature............................68 Starting and Driving ................................ 68 Starting Vehicle on a Hill ..............................69 Coasting ..................................69 Labels and Pictograms ..............................69 Sun Top and Windshield ..............................70 2Five Owner’s Guide...
  • Page 62 OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 2Five Owner’s Guide...

  • Page 63: Serial Number Location

    Fig. 3). In order to obtain correct components for the vehicle, the manufacture date code, serial number and vehi- cle model must be provided when ordering service parts. Serial Number Fig. 1 Serial Number Location on Steering Column 2Five Owner’s Guide...
  • Page 64 Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Serial Number Serial Number Fig. 3 Serial Number on Rear Frame Fig. 2 Serial Number on Front Frame 2Five Owner’s Guide...

  • Page 65: Vehicle Identification Number (Vin)

    The Vehicle Identification Number (VIN) is located on the far left side of the header (Ref. Fig. 4). It may be necessary to provide the VIN when service or parts are needed for the vehicle. The VIN must not be removed from the vehicle. Fig. 4 VIN on Header 2Five Owner’s Guide...

  • Page 66: Vehicle Data Plate

    The vehicle data plate is located on the inside surface of the canopy strut (Ref. Fig. 5). The data plate con- tains information concerning the Date of Manufacture, GVWR, GAWR (Front), GAWR (Rear), Tire and Rim Dimensions, VIN, and Type of Vehicle. Fig. 5 Vehicle Data Plate on Header 2Five Owner’s Guide...

  • Page 67: Before Initial Use

    Before a new vehicle is put into operation, the items shown in the INITIAL SERVICE CHART must be per- formed (Ref. Fig. 6). The vehicle batteries must be fully charged before initial use. Check for correct tire inflation. See GENERAL SPECIFICATIONS. Check fluid level in the brake master cylinder. Check the operation of the brakes. 2Five Owner’s Guide...
  • Page 68 20 mph to 5 mph should be made without coming to a complete stop. This procedure will assure that your new brakes will function to their full potential and maintain maximum wear resistance. Determine and record the braking distance required to stop the vehicle for future brake performance tests. 2Five Owner’s Guide...

  • Page 69: On-Board Charger

    Never charge a frozen battery. Study all battery manufacturers’ specific precautions such as recommended rates of charge and removing or not removing cell caps while charging. An ungrounded electrical device may become a physical hazard that could result in an electrical shock or electrocution. 2Five Owner’s Guide...

  • Page 70: Understanding The Charger

    • Charger input voltage 95 to 230 VAC power. • 9 Amp input current required. • Frequency 45-65 hertz. The charger will output 13A at 48V, and the DC to DC converter will output 30A at 12V. 2Five Owner’s Guide...
  • Page 71 GFCI receptacle, E-Z-GO recommends that the GFCI charging cord be purchased. If using a charging cord other than one purchased from E-Z-GO, the cord must be a 3 conductor #14 SJO, or equiv- alent.

  • Page 72: Maintenance Instructions

    3. Keep the cooling fins free of dirt and debris. Do not expose the charger to oil, dirt, mud or to direct heavy water spray when cleaning equipment. 4. Inspect the ends of the charge cord and the vehicle receptacle housing for dirt or debris. Clean the con- nector monthly or more often if needed. 2Five Owner’s Guide...

  • Page 73: Operating The Vehicle

    A sudden stop or change of direction may result in loss of control. Slow down before and during turns. All turns should be made at reduced speed. Never drive vehicle perpendicular to an incline that exceeds 14° (25% grade). 2Five Owner’s Guide...
  • Page 74 All occupants must be seated and wearing their seat belt. Keep entire body inside vehicle and hold on while vehicle is in motion. Reduced vehicle range and performance can occur in steep terrain and low temperature operating conditions. 2Five Owner’s Guide...

  • Page 75: Regenerative Braking

    When pedal-up braking system is activated by this sequence of events, the motor generates power that is returned to the batteries. 2Five Owner’s Guide...

  • Page 76: Parking Brake

    When the accelerator pedal is released, the motor controls the deceleration. To stop the vehicle more quickly, depress the brake pedal. When the direction selector is in the reverse position, a warning signal will sound to indicate that the vehicle is ready to run in reverse. 2Five Owner’s Guide...

  • Page 77: Starting Vehicle On A Hill

    Labels and Pictograms Vehicles may be labeled with pictograms as a method of conveying information or warnings. The Safety Infor- mation - Labels and Pictograms section of this manual explains the labels that are used on this vehicle. 2Five Owner’s Guide...

  • Page 78: Sun Top And Windshield

    The top and windshield are designed to provide protection from the elements, but the operator and passen- gers may not remain dry during severe weather. The windshield does not provide protection from flying objects. If the vehicle is equipped with the optional strobe light overhead clearance will be reduced. 2Five Owner’s Guide...

  • Page 79: Maintenance Procedures Section

    LIGHT BULB REPLACEMENT ..............................81 Headlight Bulb Replacement ............................81 Turn Signal Bulb Replacement............................82 Taillight/Brake Light Bulb Replacement.......................... 83 TRANSPORTING VEHICLE ..............................84 Hauling ................................... 84 In Case of Total Power Loss ............................85 SERVICE AND MAINTENANCE............................... 89 2Five Owner’s Guide...
  • Page 80 BATTERY CHARGING AND MAINTENANCE .......................... 98 Batteries..................................98 At Each Charging Cycle..............................101 Monthly ..................................101 Electrolyte Level and Water ............................102 Battery Charging ................................106 Battery Removal and Installation ..........................107 Cleaning Batteries................................. 109 Battery Disposal................................111 Prolonged Storage ................................ 112 2Five Owner’s Guide...

  • Page 81: Vehicle Cleaning And Care

    Normal cleaning of vinyl seats and plastic or rubber trim requires the use of a mild soap solution applied with a sponge or soft brush and wiped with a damp cloth. Removal of oil, tar, asphalt, shoe polish, etc., requires the use of a commercially available vinyl/rubber cleaner. 2Five Owner’s Guide...
  • Page 82 These materials will cause corrosion of underbody parts unless flushed occasionally with plain water. Thor- oughly clean any areas where mud or other debris can collect. Sediment packed in closed areas should be loosened to ease its removal, taking care not to chip or otherwise damage paint. 2Five Owner’s Guide...

  • Page 83: Repair

    Use jack stands and test the stability of the vehicle on the stands. Use extreme care since the vehicle is extremely unstable during the lifting pro- cess. When lifting the vehicle, position the jacks and jack stands at the areas indicated only. 2Five Owner’s Guide...

  • Page 84: Lifting The Vehicle

    Place the jack under the center front of the car just behind the bumper. Raise the vehicle and position the jack stands under the frame where the instrument panel support is attached to the frame. Lower the jack and test the stability of the vehicle on all four jackstands. 2Five Owner’s Guide...
  • Page 85 The jack may be left under the center front of the frame while the front end of the vehicle is on the jackstands. Lower the vehicle by reversing the lifting sequence. 2Five Owner’s Guide...

  • Page 86: Wheels And Tires

    Protect face and eyes from escaping air when removing a valve core. DO NOT use low inflation tires on any E-Z-GO vehicle. DO NOT use any tire which has a recommended inflation pressure less than the inflation pressure recom- mended in the owner’s guide.

  • Page 87: Tire Repair

    All four tires should have the same pressure for optimum handling characteristics. Be sure to install the valve stem dust cap after checking or inflating. The vehicle is fitted with low volumn tubeless tires mounted on one piece rims. 2Five Owner’s Guide...

  • Page 88: Wheel Installation

    Finger tighten the lug nuts (1) in a ‘cross sequence’ Tire style may vary pattern. Tighten the lug nuts to 50 to 85 ft. lbs. (68 to 115 Nm) torque in 20 ft. lbs. (27 Nm) increments following the ‘cross sequence’ pattern. Cross Sequence 2Five Owner’s Guide...

  • Page 89: Light Bulb Replacement

    2. Turn the headlight bulb (3) clockwise and pull to remove. 3. Align the bulb with the opening in the back of the headlight assembly. 4. Turn the bulb (3) counterclockwise until it stops. 5. Connect the accessory harness (5) to the light bulb (3). 2Five Owner’s Guide...

  • Page 90: Turn Signal Bulb Replacement

    1. Remove the two Phillips head screws (7) that secure the lens (8) to the fascia (9). 2. Remove the light bulb. 3. Install the new light bulb. 4. Install the lens (8) and secure in place with the two Phillips head screws (7). 2Five Owner’s Guide...

  • Page 91: Taillight/Brake Light Bulb Replacement

    1. Remove the two Phillips head screws (10) that secure the lens (11) to the taillight assembly. 2. Remove the light bulb. 3. Install the new light bulb. 4. Install the lens (11) and secure in place with the two Phillips head screws (10). 2Five Owner’s Guide...

  • Page 92: Transporting Vehicle

    (N) position, the vehicle will roll freely without activating the reverse warning beeper or damaging the controller and motor. After moving the vehicle, return the Run/Tow switch to the ‘RUN-STORAGE’ position; leaving the switch in the ‘TOW’ position will drain the batteries. 2Five Owner’s Guide...

  • Page 93: In Case Of Total Power Loss

    In case of total power loss and the Run/Tow does not release the parking brake, the instructions below the controller splash shield must be used. Chock the tires to prevent the vehicle moving when the brake is re- leased. Run Tow Switch Splash Shield 2Five Owner’s Guide...
  • Page 94 Place a rivet in each mounting hole of the controller splash shield and push down on the center pin until the top of the pin is flush with the rivet head. 2Five Owner’s Guide...
  • Page 95 5. Disconnect the ’Auxiliary Power’ line (3) from the ’Primary Power’ line (1). 6. Connect the ’Primary Power’ line (1) to line (2). 7. Replace the weather pack seal (4) on the ’Auxiliary Power’ line connector (3). 2Five Owner’s Guide...
  • Page 96 MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Fig. 1 Controller Splash Shield 2Five Owner’s Guide...

  • Page 97: Service And Maintenance

    Wrap wrenches with vinyl tape to reduce the possibility of a dropped wrench ‘shorting out’ a battery, which could result in an explosion. 2Five Owner’s Guide...
  • Page 98 Preventative maintenance, applied at recommended intervals, is the best guarantee for keeping the vehicle both dependable and economical. This vehicle will give years of satisfactory service, providing it receives regular maintenance. Refer to the Periodic Service Schedule for appropriate service intervals. 2Five Owner’s Guide...

  • Page 99: Routine Maintenance

    Fluid level in the Brake Master Cylinder should be checked per the Periodic Service Schedule. Brake fluid level must be maintained between the MIN and MAX indicators on the master cylinder body. Make sure that the area is clean and free of dirt before removing cap from the master cylinder to add fluid. 2Five Owner’s Guide...

  • Page 100: Error And Warning Codes

    Error and Warning Codes Error and Warning Codes will display in the odometer window as a four or five digit number to indicate a potential problem with the vehicle. If an error or warning code is displayed contact your E-Z-GO service repre- sentative.

  • Page 101: Hardware

    (922) BOLT SIZE Class 5.8 (Grade 2) (14) (27) (47) (76.4) Class 8.8 (10) (24) (47) (83) (131) (Grade 5) Class 10.9 10.9 (14) (34) (66) (117) (184) (Grade 8) Table 1: Torque Specifications and Bolt Grades 2Five Owner’s Guide...

  • Page 102: Capacities And Replacement Parts

    Brake Fluid, DOT 3 As Required Table 2: Capacities ITEM PART NUMBER Fuse ATC 10A (E-Z-GO P/N 35212G07) Headlight Bulb 894 (E-Z-GO P/N 74004G01) Front Turn Signal Bulb 2057 (E-Z-GO P/N 604311) Taillight/ Brake Light Bulb 2057 (E-Z-GO P/N 604311)

  • Page 103: Periodic Service Schedule

    Batteries* - check electrolyte level, fill after charging if required (if plates are exposed before charging add only enough water C&A C&A C&A C&A to cover any exposed plates and fill after charging) 2Five Owner’s Guide...
  • Page 104    Charger Receptacle - clean connections Steering Assembly - excessive play, loose or missing hardware     Tie Rods - excessive play, bent rods, loose or missing hard-     ware 2Five Owner’s Guide...
  • Page 105 Rear Suspension - shock oil leakage, worn bushings, loose or    missing hardware Motor Coupling - Add Anti - Sieze compound (Approx 1 table- 20,000 AMP-Hrs spoon) *Use only distilled or purified water that is free of contaminants to fill batteries. 2Five Owner’s Guide...

  • Page 106: Battery Charging And Maintenance

    A 4% concentration of hydrogen gas is explosive. Be sure that the key switch is off and all electrical accessories are turned off before starting work on the vehicle. Never disconnect a circuit under load at a battery terminal. 2Five Owner’s Guide...
  • Page 107 1 quart (1 liter) of water and flushed with water. Overfilling batteries may result in electrolyte being spilled from the battery during the charge cycle. Expelled electrolyte may cause damage to the vehicle and storage facility. 2Five Owner’s Guide...
  • Page 108 Insulate metal container to prevent can from contacting battery terminals, which could result in an explosion. Wrap wrenches with vinyl tape to prevent the possibility of a dropped wrench from ’shorting out’ a battery, which could result in an explosion and severe personal injury or death. 2Five Owner’s Guide...

  • Page 109: At Each Charging Cycle

    Check that the electrolyte level is correct and add suitable water as required. • Clean the batteries and wire terminations. • Torque battery terminal nuts to 95 - 105 in. lbs. (11 - 12 Nm). • Coat battery terminals with commercially available protectant. 2Five Owner’s Guide...

  • Page 110: Electrolyte Level And Water

    Also avoid filling with too much water, which will result in electrolyte being forced out of the battery due to gassing and a decrease in volume of the electrolyte that results from the charging cycle. DO NOT overfill batteries. The charging cycle will expel electrolyte and result in component damage. 2Five Owner’s Guide...
  • Page 111 Expansion Space Vent 1/4” to 3/8” 1/2” (13 mm) (6 mm to 10 mm) Plates Electrolyte level should be at least 1/2” (13 mm) above the plates and 1/4” to 3/8” (6 to 10 mm) below vent. 2Five Owner’s Guide...
  • Page 112 They also maintain the cor- Dispensing Valve Consistently rect electrolyte level within the battery cells. Fills To A Predetermined Level Electrolyte Level Single Battery Cell 2Five Owner’s Guide...
  • Page 113 Always wear a safety shield or approved safety goggles when adding water or charging batteries. Any electrolyte spills should be neutralized with a solution of 2 teaspoons (10 ml) sodium bicarbonate (baking soda) dis- solved in 1 quart (1 liter) of water and flushed with water. 2Five Owner’s Guide...

  • Page 114: Battery Charging

    The power cord plug must be fully inserted into the vehicle charger receptacle. • The power cord is protected from damage and is located in an area to prevent injury that may result from running over or tripping over the cord. 2Five Owner’s Guide...

  • Page 115: Battery Removal And Installation

    If the batteries are replaced, make sure they are the exact type and model originally supplied with the vehi- cle. Failure to follow this caution can result in damage to the vehicle’s electrical system. 2Five Owner’s Guide...
  • Page 116 MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Fig. 2 Battery Connections 2Five Owner’s Guide...

  • Page 117: Cleaning Batteries

    (baking soda) dissolved in 1 quart (1 liter) of water. In addition to the batteries, special Bottle attention should be paid to metallic components adjacent to the batteries, these should also be sprayed with the baking soda solution. Fig. 3 Preparing Acid Neutralizing Solution 2Five Owner’s Guide...

  • Page 118: Battery Disposal

    For neutralized spills, place residue in acid-resistant containers with absorbent material, sand or earth and dispose of in accordance with local, state and federal regulations for acid and lead compounds. Contact local and/or state environmental officials regarding disposal information. 2Five Owner’s Guide...

  • Page 119: Prolonged Storage

    The on-board charger supplied with your vehicle may be left connected to an active AC power source for prolonged periods to maintain the proper state of charge for the battery pack. 2Five Owner’s Guide...
  • Page 120 MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 2Five Owner’s Guide...

  • Page 121: Registration And Warranty

    REGISTRATION AND WARRANTY To register your vehicle, go to http://www.ezgo.com For warranty information, go to http://www.ezgo.com For Genuine E-Z-GO Parts & Accessories, contact your local E-Z-GO dealer or visit www.shopezgo.com 2Five Owner’s Guide...
  • Page 122 REGISTRATION AND WARRANTY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions, Warnings, and Dangers. Notes: 2Five Owner’s Guide...
  • Page 123 Axle, Rear ....................................91 Batteries ....................................98 Batteries, Cleaning ................................. 109 Battery Charging ..................................106 BATTERY CHARGING AND MAINTENANCE.......................... 98 Battery Compartment ................................51 Battery Disposal ..................................111 BATTERY PROLONGED STORAGE ............................iii Battery Removal and Installation............................. 107 2Five Owner’s Guide INDEX 1...
  • Page 124 Brake, Parking ..................................38, 68 Braking, Pedal-Up ..................................67 Braking, Regenerative ................................67 Bulb Replacement, Headlight ..............................81 BULB REPLACEMENT, LIGHT ..............................81 Bulb Replacement, Taillight/Brake Light ........................... 83 Bulb Replacement, Turn Signal ..............................82 2Five Owner’s Guide INDEX 2...
  • Page 125 CHARGER, ON-BOARD WITH DC TO DC CONVERTER ...................... 61 Charger, Understanding the ..............................62 CHARGING AND MAINTENANCE, BATTERY ........................98 Charging, Battery ................................... 106 CLEANING AND CARE, VEHICLE ............................73 Cleaning Batteries ................................... 109 Cleaning, Vehicle ..................................73 Coasting ....................................69 2Five Owner’s Guide INDEX 3...
  • Page 126 Direction Selector. Key Switch..............................41 DC to DC Converter, On-board Charger with ..........................51 DC TO DC CONVERTER, ON-BOARD CHARGER WITH ....................... 61 Disable Feature, High Pedal ..............................68 Disposal, Battery ..................................111 Driving, Starting and ................................. 68 2Five Owner’s Guide INDEX 4...
  • Page 127 PAGE NO. Electrolyte Level and Water ..............................102 Error and Warning Codes................................92 Feature, High Pedal Disable ..............................68 FEATURES ....................................37 FOUR-PASSENGER SPECIFICATIONS, 2Five ........................27 Front Seats....................................47 Front Turn Signals..................................47 GENERAL ....................................3 General Information................................... 37 GENERAL OPERATION ................................
  • Page 128 Headlight Switch ..................................43 High Pedal Disable Feature............................... 68 High/Low Speed Switch................................41 Hill, Starting Vehicle on a ................................69 Hip Restraint - Front .................................. 47 Holder, Cup ....................................45 Holder, License Plate................................. 49 Horn ......................................41 2Five Owner’s Guide INDEX 6...
  • Page 129 IDENTIFICATION NUMBER (VIN), VEHICLE ......................... 57 Information, General ................................. 37 INITIAL USE, BEFORE ................................59 Inspection, Tire..................................91 Installation, Battery Removal and ............................107 Installation, Wheel ..................................80 Instructions, Maintenance ................................ 64 Key Switch/Direction Selector ..............................41 2Five Owner’s Guide INDEX 7...
  • Page 130 Light (Overhead), Brake ................................49 LIGHT BULB REPLACEMENT..............................81 Light Bulb Replacement, Head ..............................81 Light Bulb Replacement, Taillight/Brake ........................... 83 Light/Turn Signal, Brake ................................49 Locking Glove Box ..................................45 Low Speed Switch, High................................41 2Five Owner’s Guide INDEX 8...
  • Page 131 Master Cylinder, Brake................................ 51, 91 Meter, State of Charge ................................43 Mirror, Rear View ..................................45 Mirrors, Side View ..................................45 Monthly....................................101 NOTICES, CAUTIONS, WARNINGS, AND DANGERS......................4 NUMBER (VIN), VEHICLE IDENTIFICATION ......................... 57 2Five Owner’s Guide INDEX 9...
  • Page 132 OPERATING THE VEHICLE ..............................65 OPERATION, GENERAL ................................8 Operation, Seat Belt ................................. 17 Parking Brake ..................................38, 68 PARTS, CAPACITIES AND REPLACEMENT .......................... 93 Pedal Disable Feature, High ..............................68 Pedal, Accelerator ..................................41 2Five Owner’s Guide INDEX 10...
  • Page 133 PICTOGRAMS, LABELS AND ..............................19 Pictograms, Labels and ................................69 Plate Holder, License ................................49 Plug, 12V Accessory ................................43 Power Loss, Total, In Case of ..............................85 Prolonged Storage .................................. 112 PROLONGED STORAGE, BATTERY ............................iii 2Five Owner’s Guide INDEX 11...
  • Page 134 REGISTRATION AND WARRANTY............................113 Release Handle, Rear Storage Compartment .......................... 49 Removal and Installation, Battery ............................107 REPAIR ..................................... 75 Repair, Tire ....................................79 REPLACEMENT PARTS, CAPACITIES AND .......................... 93 Replacement, Headlight Bulb ..............................81 2Five Owner’s Guide INDEX 12...
  • Page 135 Restraints, Rear ..................................49 ROUTINE MAINTENANCE ............................... 91 Run/Tow Switch ..................................51 SAFETY DEFECTS, REPORTING ............................18 SCHEDULE, PERIODIC SERVICE ............................95 Seat Belt Operation ................................... 17 SEAT BELTS..................................... 15 Seat Belts - Front ..................................47 2Five Owner’s Guide INDEX 13...
  • Page 136 Signal Bulb Replacement, Turn ..............................82 Signal, Brake Light/Turn ................................49 Signal/Hazard Switch, Turn ..............................45 Signals, Front Turn ................................... 47 SPECIFICATIONS, 2Five FOUR-PASSENGER ........................27 SPECIFICATIONS, 2Five TWO-PASSENGER ........................25 Speed Switch, High/Low ................................41 Speedometer ..................................... 43 2Five Owner’s Guide...
  • Page 137 STORAGE, BATTERY PROLONGED ............................iii Storage, Prolonged ................................112 Switch (optional), Windshield Wiper ............................45 Switch, Headlight ..................................43 Switch, High/Low Speed ................................41 Switch, Run/Tow ..................................51 Switch, Turn Signal/Hazard ..............................45 Switch/Direction Selector, Key ..............................41 2Five Owner’s Guide INDEX 15...
  • Page 138 Total Power Loss, In Case of..............................85 TRANSPORTING VEHICLE..............................84 Turn Signal Bulb Replacement ..............................82 Turn Signal, Brake Light ................................49 Turn Signal/Hazard Switch ................................ 45 Turn Signals, Front ................................... 47 TWO-PASSENGER SPECIFICATIONS, 2Five ........................25 2Five Owner’s Guide INDEX 16...
  • Page 139 VEHICLE CLEANING AND CARE ............................73 VEHICLE DATA PLATE ................................58 VEHICLE IDENTIFICATION NUMBER (VIN) ........................... 57 Vehicle on a Hill, Starting ................................. 69 Vehicle, Lifting the ..................................76 VEHICLE, OPERATING THE ..............................65 VEHICLE, TRANSPORTING ..............................84 VENTILATION................................... 14 2Five Owner’s Guide INDEX 17...
  • Page 140 Wheel Installation ..................................80 Wheel, Steering ..................................45 WHEELS AND TIRES ................................78 Windshield Wiper (optional)............................... 47 Windshield Wiper Switch (optional) ............................45 Windshield, Tope and ................................70 Wiper (optional), Windshield..............................47 Wiper Switch (optional), Windshield ............................45 2Five Owner’s Guide INDEX 18...
  • Page 141 INDEX Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions, Warnings, and Dangers. Notes: 2Five Owner’s Guide INDEX 19...
  • Page 142 INDEX Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions, Warnings, and Dangers. Notes: 2Five Owner’s Guide INDEX 20...
  • Page 144 1451 Marvin Griffin Road, Augusta, GA 30906 (800) 241-5855 I Fax (706) 796-4540 I www.ezgo.com e-mail: ezgo@textron.com I ©2010 E-Z-GO Division of Textron Inc. Read all this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings.

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