E-Z-GO Terrain 1000 - Electric Owner's Manual
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E-Z-GO Terrain 1000 - Electric Owner's Manual

E-Z-GO Terrain 1000 - Electric Owner's Manual

48 v electric powered vehicle
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See also: Owner's Manual , Technician's Repair and Service Manual
Owner's Guide
623528
ISSUED JULY 2011
REVISED JUNE 2012

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Summary of Contents for E-Z-GO Terrain 1000 - Electric

  • Page 1 Owner’s Guide 623528 ISSUED JULY 2011 REVISED JUNE 2012...
  • Page 2 Periodic Service Schedule. Repair or replacement parts are available through your E-Z-GO retailer or E-Z-GO Genuine Service Parts. The following information is needed when contacting E-Z-GO concerning service or parts for your vehicle:...
  • Page 3 E-Z-GO Division of Textron, Inc. reserves the right to incorporate engineering and design changes to products in this manual, without obligation to include these changes on units sold previously. The information contained in this manual may be revised periodically by E-Z-GO Division of Textron, Inc., and therefore is subject to change without notice.
  • Page 4 FOREWORD Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. This vehicle has been designed and manufactured in the United States of America (USA). The Standards and Specifications listed in the following text originate in the USA unless oth- erwise indicated.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. SECTION PAGE NO. SAFETY....................................1-1 GENERAL SPECIFICATIONS............................. 2-1 INTRODUCTION.................................. 3-1 OPERATING PROCEDURES.............................. 4-1 MAINTENANCE................................... 5-1 DELCARATION OF CONFORMITY ........................
  • Page 6 TABLE OF CONTENTS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: Page iv...

  • Page 7: Safety

    SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TITLE PAGE NO. SAFETY................................. 1-3 NOTICES, CAUTIONS, WARNINGS, AND DANGERS..................1-3 GENERAL ................................1-4 GENERAL OPERATION ............................1-5 MAINTENANCE ..............................

  • Page 8: Safety

    SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 1 - 2...
  • Page 9 SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. SAFETY For any questions on material contained in this manual, contact an authorized representative for clarification. Read and understand all labels located on the vehicle. Always replace any damaged or missing labels. On steep hills it is possible for vehicles to coast at greater than normal speeds encountered on a flat surface.

  • Page 10: General

    CAUTIONS, WARNINGS and DANGERS contained therein. If you have any questions regarding this vehicle, contact your E-Z-GO dealer or write to the address on the back cover of this publication, Attention: Customer Care Department.

  • Page 11: General Operation

    SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Refer to GENERAL SPECIFICATIONS for vehicle seating capacity. With electric powered vehicles, be sure that all electrical accessories are grounded directly to the battery (-) post. Never use the chassis or body as a ground connection.

  • Page 12: Ventilation

    SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. • Support the vehicle using wheel chocks and jack stands, NEVER get under a vehicle that is supported by a jack, lift the vehicle in accordance with the manufacturer’s instructions •...

  • Page 13: Labels And Pictograms

    SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. LABELS AND PICTOGRAMS MIN 150 614121 614121 601781 601781 74322G01 74443G01 74443G01 AUTHORIZED REPRESENTATIVE IN EC IS: RANSOMES JACOBSEN LTD.
  • Page 14 SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. WARNING WARNING READ MANUAL FOR MAXIMUM LOAD BED CAPACITY. MAXIMUM RAMP/HILL < 14 û 25% READ MANUAL SECURE LOAD AS FAR FORWARD XXX lbs.
  • Page 15 SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. CLEAN UP GASOLINE DO NOT SPILLS WITH DISPOSE OF WATER BEFORE BATTERIES STARTING ENGINE IN LANDFILL UNLEADED GASOLINE DO NOT DO NOT...
  • Page 16 SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. HEADLIGHTS KEEP ARMS AND LEGS WITHIN VEHICLE UNLOCKED TO OPERATE VEHICLE IN FORWARD: Q TURN KEY TO ON Q MOVE DIRECTION SELECTOR TO FORWARD LOCKED...
  • Page 17 SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 1 - 11...
  • Page 18 SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 1 - 12...

  • Page 19: General Specifications

    GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TITLE PAGE NO. TERRAIN 1000 Vehicle Specifications..........................2 - 3 TERRAIN 1000 Vehicle Dimensions..........................2 - 4 TERRAIN 1000 Vehicle Incline Information and Turning Diameter ................
  • Page 20 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 2 - 2...
  • Page 21 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. MODEL: TERRAIN 1000 TYPE: ELECTRIC POWERED TRUCK MODEL YEAR: 2012 Part No: 618858 PRODUCT SPECIFICATION CONFIGURATION HIGHLIGHTS Precision Drive System™...
  • Page 22 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 111.5 in (283.0 cm) 49.5 in 10.5 in (126.0 cm) (27.0 cm) 78.5 in (199.0 cm) 77.0 in (196.0 cm) Front 38.0 in (97.0 cm)
  • Page 23 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. RECOMMENDED MAX RAMP GRADE RECOMMENDED MAX SIDE TILT 25% or 14 25% or 14 TURNING CLEARANCE DIAMETER TERRAIN 1000 22.0 ft (6.7 m) 2 - 5...
  • Page 24 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 2 - 6...

  • Page 25: Introduction

    INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TITLE PAGE NO. FEATURES..................................3-3 General Information ....................................3-3 Key Switch / Headlight Switch..................................3-3 State of Charge Meter....................................3-3 Direction Selector......................................

  • Page 26: Read All Of This Manual To Become Thoroughly Familiar With This Vehicle. Pay Particular Attention To All Notices, Cautions, Warnings, And

    INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 3 - 2...

  • Page 27: Features

    INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. FEATURES General Information If the vehicle is equipped with factory installed custom accessories, some accessories remain operational with the key switch in the ‘OFF’...

  • Page 28: Brake And Park Brake

    INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. depressing the accelerator inadvertently will release the park brake and will cause the vehicle to move which could cause severe injury or death.

  • Page 29: Horn

    INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 6. Horn The horn button is located on the driver’s side floorboard; depressing the button will sound the vehicle’s horn. 7.
  • Page 30 INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Before attempting to tow vehicle, move the Run-Tow/Maintenance switch to the ‘Tow/Maintenance’ position. Failure to do so will damage the controller or motor. Before disconnecting or connecting a battery, or any other wiring, move the Run-Tow/Maintenance switch to the ‘Tow/Maintenance’...

  • Page 31: Ash Tray

    INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. With the switch in ‘TOW/MAINTENANCE’ position: • the controller is deactivated • the electronic braking system is deactivated which allows the vehicle to be towed or roll freely •...
  • Page 32 INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 20. Manual Lift Bed Operation Exercise caution while operating the manual lift bed to ensure the bed is not released during lift- ing or lowering procedure.
  • Page 33 INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 3 - 9...
  • Page 34 INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 3 - 10...

  • Page 35: Operating Procedures

    OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TITLE PAGE NO. SERIAL NUMBER LOCATION ............................4-2 BEFORE INITIAL USE ................................ 4-3 PORATABLE CHARGER INSTALLATION ......................... 4-3 Plastic Load bed......................................
  • Page 36 OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. SERIAL NUMBER LOCATION The serial number and manufacture date code plates are on the vehicle. One (PART C) is placed on the body below the front, driver side of the seat, PART D is placed on the frame weld tube.
  • Page 37 OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. BEFORE INITIAL USE Read, understand and follow the safety label on the instrument panel. Be sure you understand how to operate the vehicle, its equipment as well as how to use it safely.
  • Page 38 OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Provide Protection From Elements Do Not Block Louvered Airways NEMA 15 - 5R Grounded AC Receptacle 110 - 120 VAC.

  • Page 39: Manual Lift Bed Operation

    Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. If vehicle is to be charged with a non E-Z-GO charger, refer to the instructions supplied with the charger.

  • Page 40: Operating The Vehicle

    OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Front of Vehicle Manual Load Bed Latch Pull Up to Release Manual Bed Latch To lower the manual lift bed, grasp the bed handle and lower the bed to the rest position. Be sure hands are not trapped by the bed.

  • Page 41: Precision Drive System

    OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Never drive vehicle up, down, or across an incline that exceeds 14° (25% grade). To reduce the possibility of severe injury or death resulting from improper vehicle operation, the following warnings must be observed: Refer to GENERAL SPECIFICATIONS for seating capacity.

  • Page 42: Terrain

    OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. the pedal-up braking will slow the vehicle (the warning beeper will not sound) until either the vehicle speed is reduced to 8 mph (13 kph), at which it freely coasts between 8 and 3 mph (5 kph), or the accelerator pedal is applied.

  • Page 43: Starting And Driving

    OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. The controller can be put in diagnostic mode by the technician and the controller will report the failure mode. STARTING AND DRIVING To reduce the possibility of roll - back which could result in severe injury or vehicle damage, do not release the service brake until motor has started.

  • Page 44: Labels And Pictograms

    OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Some PDS models are equipped with a feature (pedal-up braking) which slows the vehicle’s speed when the accelerator pedal is released On steep hills, it is possible for non-PDS vehicles to coast at faster than normal speeds that may be encountered on a flat sur- face.
  • Page 45 OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 4 - 11...
  • Page 46 OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 4 - 12...

  • Page 47: Maintenance

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TITLE PAGE NO. VEHICLE CLEANING AND CARE ............................5-3 Vehicle Cleaning ......................................5-3 REPAIR ....................................5-3 Lifting the Vehicle......................................5-3 WHEELS AND TIRES................................
  • Page 48 MAINTENANCE AC Voltage ........................................ 5-18 Troubleshooting......................................5-18 HYDROMETER ..................................5-19 Using Hydrometer...................................... 5-20 PROLONGED STORAGE ..............................5-22 5 - 2...

  • Page 49: Vehicle Cleaning And Care

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. VEHICLE CLEANING AND CARE Vehicle Cleaning To reduce the possibility of severe injury or vehicle damage, read and understand all instructions supplied by manufacturer of pressure washer.

  • Page 50: Wheels And Tires

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. When lifting the vehicle, position the jacks and jack stands at the areas indicated only. Remove payload from vehicle before lifting. No person(s) should be in or on the vehicle while lifting.

  • Page 51: Wheel Installation

    Do not use low inflation pressure tires on any E-Z-GO vehicle. Do not use any tire which has a recommended inflation pressure less than the inflation pressure recommended in Owner’s Manual.

  • Page 52: Light Bulb Replacement

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Tire/wheel style may vary 'Cross Sequence' 'Cross Sequence' Wheel Installation LIGHT BULB REPLACEMENT Inside of Cowl Headlight Casing To reduce the possibility of premature bulb failure, do Screw...

  • Page 53: Transporting Vehicle

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TRANSPORTING VEHICLE Towing This vehicle is not designed to be towed. It is recommended that the vehicle be moved by placing the entire vehicle on a trailer, flatbed truck or other suitable transport.

  • Page 54: Routine Maintenance

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Any electrolyte spills should be neutralized with a solution of 2 teaspoons (10 ml) sodium bicar- bonate (baking soda) dissolved in 1 quart (1 liters) of water and flushed with water. Aerosol containers of battery terminal protectant must be used with extreme care.

  • Page 55: Periodic Brake Test For Mechanical Brakes

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. PERIODIC BRAKE TEST FOR MECHANICAL BRAKES The purpose of this test is to compare the braking performance of the vehicle to the braking performance of new or ‘known to be good’...

  • Page 56: Lubrication

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. LUBRICATION Do not use more than three (3) pumps of grease in any grease fitting at any one time. Excess grease may cause grease seals to fail or grease migration into areas that could damage components.

  • Page 57: Capacities And Replacemant Parts

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Periodically, the vehicle should be inspected for loose fasteners. Fasteners should be tightened in accordance with the Torque Specifications table. Use care when tightening fasteners and refer to the Technician’s Repair and Service Manual for specific torque val- ues.

  • Page 58: Periodic Service Schedule

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. PERIODIC SERVICE SCHEDULE    Check Clean, Adjust, etc. Replace To perform service that is listed in this schedule but not described in this manual, contact a local Service Representa- tive or see the Repair and Service Manual for this vehicle.

  • Page 59: Battery Charging And Maintenance

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. SEMI-ANNUAL - 125 HOURS (includes items listed in previous tables & the following)  DIRECTION SELECTOR Check for wear and smooth movement (lubricate shaft with light oil if required) ...

  • Page 60: Battery

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. metal container to prevent can from contacting battery terminals which could result in an explosion. Wrap wrenches with vinyl tape to prevent the possibility of a dropped wrench from ’shorting out’...
  • Page 61 MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. DO NOT overfill batteries. The charging cycle will expel electrolyte and result in component damage. A battery being charged will ’gas’ with the majority of the gassing taking place at the end of the charging cycle. This gas is hydrogen with is lighter than air.

  • Page 62: Battery Cleaning

    Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. The watering device should only be used if the electrolyte level is less than 1/2” (13 mm) above top of plates. WATERING GUN SIMILAR TO THE TYPE INCLUDED IN THE E-Z-GO BATTERY MAINTENANCE KIT VALVE CONSISTENTLY...

  • Page 63: Battery Replacement

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. wand or plastic spray bottle. The solution should consist of the ingredients shown in the illustration. In addition, spe- cial attention should be paid to metal components adjacent to the batteries which should also be sprayed with the solution.

  • Page 64: Battery Charging

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Use care to connect the battery wires as shown. Tighten the battery post hardware to 90 - 100 in. lbs. (6 -8 Nm) torque Front of Vehicle not over-torque the terminal stud nut, this will cause a “mushroom”...

  • Page 65: Hydrometer

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. HYDROMETER BULB FLOAT CYLINDER A hydrometer is used to test the state of charge of a battery THERMOMETER cell.

  • Page 66: Using Hydrometer

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Using A Hydrometer 1. Draw electrolyte into the hydrometer several times to permit the thermometer to adjust to the electrolyte temperature and note the reading.

  • Page 67: Prolonged Storage

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. PROLONGED STORAGE Battery charger, controller and other electronic devices need to be disconnected since they will contribute to the pre- mature discharge of batteries.
  • Page 68 MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 5 - 22...
  • Page 69 APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. DECLARATION OF CONFORMITY A - 3...
  • Page 70 APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. DECLARATION OF CONFORMITY (CONTINUED) A - 4...
  • Page 71 APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: A - 5...
  • Page 72 APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: A - 6...
  • Page 74 1451 Marvin Griffin Road, Augusta, Georgia 30906 - 3852 USA Service Parts Manuals, as well as Repair and Service Manuals are available from a local Distributor, an authorized Branch, Genuine E-Z-GO Parts & Accessories Department or at www.shopezgo.com. Copyrighted Material This manual may not be reproduced in whole or in part without the express permission of E-Z-GO Division of Textron Inc.

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