GBC 930-028 Operating And Maintenance Manual
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GBC 930-028 Operating And Maintenance Manual

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Part Number 930-028
© 1999 GBC Pro-Tech
Do not duplicate without written permission
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GBC Pro-Tech
4151 Anderson Road
De Forest, Wisconsin 53532
Tel: 608-246-8844
Fax: 608-246-8645

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Summary of Contents for GBC 930-028

  • Page 1 IN G E EN M IS Part Number 930-028 © 1999 GBC Pro-Tech Do not duplicate without written permission IN G E EN M IS GBC Pro-Tech 4151 Anderson Road De Forest, Wisconsin 53532 Tel: 608-246-8844 Fax: 608-246-8645...
  • Page 2 The information in this publication is provided for reference and is believed to be accurate and complete. GBC Pro-Tech is not liable for errors in this publication or for incidental or consequential damage in connection with the furnishing or use of the information in this publication, including, but not limited to, any implied warranty of fitness or merchantabil- ity for any particular use.

  • Page 3: Table Of Contents

    Pull Roll Clutch Adjustment ... 3-5 Paper Tips ... 3-5 Process Control Charts ... 3-6 Mounting Only ... 3-6 Setup ... 3-6 Procedure ... 3-7 Mounting/Laminating ... 3-7 Setup ... 3-7 Procedure ... 3-7 © GBC Pro-Tech 1999 April 7DEOH RI &RQWHQWV...
  • Page 4 Adjusting the Nip ... 4-3 Chain Tensioning ... 4-4 Lubrication ... 4-5 Contacting Technical Support ... 4-5 Output Troubleshooting Guide ... 4-6 Limited Warranty ... 5-1 Exclusions to the Warranty ... 5-1 F-60+ Operation and Maintenance Manual © GBC Pro-Tech 1999 April...

  • Page 5: Safety

    GBC Pro-Tech F-60+ Laminator is a powerful machine that is designed to mount, laminate and encapsulate. The forces required to accomplish these tasks can vary from negligible to very large.
  • Page 6 Cleaning heated rolls can ignite the fumes. WARNING WARNING WARNING DANGER electrocuted or cause a fire. WARNING cloth for cleaning. WARNING isopropyl alcohol: Use only in a well ventilated area. Wear rubber gloves. Use only on cool rolls. © GBC Pro-Tech 1999 April...
  • Page 7 The F-60+ Laminator is a large and heavy piece of equipment. It is necessary to employ LICENSED RIGGERS ONLY to move the machine. GBC Pro-Tech’s warranty does not cover malfunction of the equipment due to mishandling. GBC Pro-Tech bears no responsibility for personal injury or damage due to moving the laminator improperly.
  • Page 8 WARNING ACHTUNG MISE EN GARDE WARNING ACHTUNG MISE EN GARDE IN G E EN M IS Figure 1-4: Locations of Safety Labels (Inside cabinet) ©1994 Hazard Communication Systems, Inc. 800-748-0241 WARNING ACHTUNG MISE EN GARDE © GBC Pro-Tech 1999 April...
  • Page 9 F-60+ Operation and Maintenance Manual The following are typical safety hazard decals used on GBC Pro-Tech machines, with a brief description (“Mean- ing” column) of each decal. Decal WARNING Moving parts can ACHTUNG crush and cut. MISE EN GARDE Do not operate with guard or door open.
  • Page 10 Safety F-60+ Operation and Maintenance Manual Blank page. © GBC Pro-Tech 1999 April...

  • Page 11: Preinstallation Checklist

    F-60+ Operation and Maintenance Manual 6HFWLRQ   ,QVWDOODWLRQ GBC Pro-Tech is committed to a program of ongoing product improvement. As a result, we are providing these instructions so that you can insure that your new F-60+ Laminator is properly and securely unpacked, moved and installed.
  • Page 12 78" (~2 m) Rear Front 4' x 6' (~1.22 m x 2 m) Work Table on Wheels Table Height 35-3/4" (~.94 - .95 m) 13' (~4 m) Figure 2-1: Laminator Space Requirements Wall 3' (~1 m) © GBC Pro-Tech 1999 April...
  • Page 13 European Models Power Configuration Blue Wire Blue Wire Blue Wire Red Wire Red Wire Red Wire Copper/Ground Wire Jumper Bar © GBC Pro-Tech 1999 April Jumper Bar NORMAL AND RECOMMENDED CONFIGURATION Hot Lead 220/240 Volts Hot Lead Volts Delta 3 Phase...

  • Page 14: Unpacking

    You can cause irreparable damage to CAUTION into position. the laminator. Heaters 2" x 4" 2" x 4" Saddle Skid Lag Bolt Skid Lag Bolt Saddle CAUTION the rolls. © GBC Pro-Tech 1999 April...
  • Page 15 It is necessary to employ LICENSED RIGGERS ONLY to move the machine. GBC Pro-Tech bears no responsibility for personal injury or damage due to moving the laminator improperly. 6. The machine is supported above the skid by resting on a support saddle under each end of the machine.

  • Page 16: Setup

    Be sure the spacers are in posi- tion! Figure 2-6: Installing the Rear Table © GBC Pro-Tech 1999 April Lower Hole in Cabinet...

  • Page 17: Leveling

    © GBC Pro-Tech 1999 April 6WDU WXS The first time the laminator is started and every time it is serviced you should use the following checklist to confirm that the unit is operating properly and that all safety mechanisms are functioning.
  • Page 18 The bottom roll heater controller must be turned on before the top roll heater controller will energize the top heater. Once you have completed the startup checklist you can safely run a test sample. F-60+ Operation and Maintenance Manual © GBC Pro-Tech 1999 April...

  • Page 19: Operation

    GBC Pro-Tech F-60+ Laminator is a powerful machine that is designed to mount, laminate and encapsulate. The forces required to accomplish these tasks can vary from negligible to very large.

  • Page 20: Front Control Panel

    Release the footswitch to stop the machine rolls. Remove Guard CAUTION IN G E EN IN G E EN Feed Material Into Nip Press Footswitch (variable speed) Figure 3-5: Using the Footswitch © GBC Pro-Tech 1999 April...

  • Page 21: Setup

    30 to 40%. The range of typical values for hard substrates is 30 to 50%. © GBC Pro-Tech 1999 April The F-60+ Laminator has an adjustable roll pressure for adjusting traction in the material across the width of the material using the pull roll height adjust crank.

  • Page 22: Films

    It is the operator’s responsibility to ensure the compati- bility and operational settings for any laminates/image material combination. GBC Pro-Tech Technical Sup- port is available at the number provided in the Mainte- nance chapter for advice on some material combinations.

  • Page 23: Process Control Charts

    Pull roll clutch tension adjustment: Turning the knob clockwise increases tension. Turning the knob counterclockwise decreases tension. © GBC Pro-Tech 1999 April CAUTION When the machine is not in use, the pull rolls must be raised to prevent damaging the rolls.

  • Page 24: Setup

    F-60+ as well as completed charts for the basic operations of the laminator. GBC Pro-Tech laminators respond in a very accurate and repeatable manner. The charts provide a way to set up each time, every time for repeatable performance by assuring that all controls are set to optimum.

  • Page 25: Procedure

    2. Feed the print/board package through the nip. © GBC Pro-Tech 1999 April 1. See process chart 3-3. 2. Laminating Roll Pressure: 30-40%. 3. Speed: 0-6 fpm (0-180 cpm).
  • Page 26 Be sure there are no wrinkles in the nip area. Carefully peel off the liner as the board progresses through the laminator. 7. Trim the piece to the finished size. F-60+ Operation and Maintenance Manual © GBC Pro-Tech 1999 April...
  • Page 27 (RI) Removable Idler Unwind Shaft Rewind (UM) Upper Main Roll (LM) Lower Main Roll (UP) Upper Pull Roll (LP) Lower Pull Roll © GBC Pro-Tech 1999 April Process: __________________________ FRONT CONTROL SETTINGS Reverse/Forward: Top Heater: Bottom Heater: Identification Diagram Operation...
  • Page 28 Footswitch may be used. Printed Image Falcon Board 3-10 F-60+ Operation and Maintenance Manual FRONT CONTROL SETTINGS Reverse/Forward: Forward Top Heater: 240 °F (115 °C) Bottom Heater: 32 °F (0 °C) One Pass Mounting Leader Board © GBC Pro-Tech 1999 April...
  • Page 29 NOTE Footswitch may be used. Printed Image Falcon Board © GBC Pro-Tech 1999 April Process: One Pass Mount & Laminate __ FRONT CONTROL SETTINGS Reverse/Forward: Forward Top Heater: 240 °F (115 °C) Bottom Heater: 32 °F (0 °C) One Pass Mount and Laminate...
  • Page 30 Product: 3 Mil Gloss/3Mil Gloss ______ Process: Encapsulation _______________ Date: ________________ Speed: 0-6 fpm (0-180 cpm) Roll Pressure: 30-60% Cooling: Optional 3-12 F-60+ Operation and Maintenance Manual FRONT CONTROL SETTINGS Reverse/Forward: Forward Top Heater: 230 °F (110 °C) Bottom Heater: 230 °F (110 °C) Encapsulation © GBC Pro-Tech 1999 April...
  • Page 31 F-60+ Operation and Maintenance Manual Product:_________________________ Speed: 0-6 fpm (0-180 cpm) Roll Pressure: 30-60% Cooling: Off © GBC Pro-Tech 1999 April Process: Cold Overlamination _________ FRONT CONTROL SETTINGS Reverse/Forward: Forward Top Heater: 105 °F (40 °C) Bottom Heater: 32 °F (0 °C)
  • Page 32 F-60+ Operation and Maintenance Manual FRONT CONTROL SETTINGS Reverse/Forward: Forward Top Heater: 105 °F (40 °C) Bottom Heater: 32 °F (0 °C) Cold Mount and Laminate (First Pass) Release Paper Rewind Date: ________________ Gloss Optional © GBC Pro-Tech 1999 April...
  • Page 33 OPTIONAL Board can be fed through pull rolls using reverse mode. © GBC Pro-Tech 1999 April Process: Cold Mount & Laminate (Second Pass) FRONT CONTROL SETTINGS Reverse/Forward: Forward Top Heater: 32-105 °F (0-40 °C) Bottom Heater: 32 °F (0 °C)
  • Page 34 Cooling: Optional Mount and Hot Overlaminate (First Pass) 3-16 F-60+ Operation and Maintenance Manual FRONT CONTROL SETTINGS Reverse/Forward: Forward Top Heater: 230 °F (110 °C) Bottom Heater: 32 °F (0 °C) Mount 3 Mil Gloss Optional © GBC Pro-Tech 1999 April...
  • Page 35 (Peel prior to nip) OPTIONAL Board can be fed through pull rolls using reverse mode. © GBC Pro-Tech 1999 April FRONT CONTROL SETTINGS Reverse/Forward: Forward Top Heater: 32-105 °F (0-40 °C) Bottom Heater: 32 °F (0 °C) Hold Encapsulated Image...
  • Page 36 Operation F-60+ Operation and Maintenance Manual Blank page. 3-18 © GBC Pro-Tech 1999 April...

  • Page 37: Cleaning

    F-60+ Operation and Maintenance Manual GBC Pro-Tech laminators require minimal mainte- nance. However, regular maintenance is essential to keep any piece of precision machinery at peak perfor- mance. A maintenance schedule and a section of proce- dures are included in this section.
  • Page 38 Do not use liquid or aerosol cleaners on the laminator. Do not spill liquid of any kind on the laminator. You can be severely shocked, electrocuted or cause a fire. Use only a damp cloth for cleaning. © GBC Pro-Tech 1999 April...

  • Page 39: Adjusting The Nip

    3. Loosen the ¾" jam nut securing the lift assembly bolt. Adjust the nip by rotating the lift assembly bolt clockwise to raise the end being adjusted and counterclockwise to lower it. © GBC Pro-Tech 1999 April Maintenance and Troubleshooting Lift Assembly...

  • Page 40: Chain Tensioning

    9. Replace the cabinet cover. 10. Replace the pull roll height adjust crank. 11. Reapply power to the laminator. 1/4" to 1/4" to 1/2" Play 1/2" Play Downward Downward Force Tightens Force Tightens Chain Chain © GBC Pro-Tech 1999 April...

  • Page 41: Lubrication

    3. Lubricate the chain using a soft cloth and automo- tive oil. 4. Replace the cabinet covers, close the safety shields and reapply power to the laminator. © GBC Pro-Tech 1999 April Maintenance and Troubleshooting For machine parts and technical service in North America, please call: 1-800-790-7787. Please provide serial number when calling for service.
  • Page 42 Make sure main roll temperatures are the same. Adjust cooling fans. Problem: Longitudinal waves or stuttering, jerking, or excessive noise from the drive side of the laminator. Hints: • Increase chain tension, decrease unwind brake tension. © GBC Pro-Tech 1999 April...

  • Page 43: Warranty

    (90) from the date of delivery to the customer. This warranty is the only warranty made by GBC Pro-Tech and cannot be modified or amended. GBC Pro-Tech’s sole and exclusive liability and the customer’s sole and exclusive remedy under this...
  • Page 44 Warranty F-60+ Operation and Maintenance Manual Blank page. © GBC Pro-Tech 1999 April...

  • Page 45: Specifications

    Four emergency stop but- tons Installation 60A single phase, 220/230/240 Requirement VAC or, in Europe, 3 Phase, 240 VAC with 30 Amps per phase. © GBC Pro-Tech 1999 April Table 6-2: Replacement Parts Part Description Number 001-374 Assembly, Force Gauge PCB...
  • Page 46 Specifications F-60+ Operation and Maintenance Manual Blank page. © GBC Pro-Tech 1999 April...

  • Page 47: Mounting/Laminating

    FWD/REV switch Grease fittings Ground plug Heater Controller Heaters Installing Heating 2-1, 6-1 Installation requirements Isopropyl alcohol © GBC Pro-Tech 1999 April Laminate adhesives Laminating material Laminating rolls Laminating speeds Leveling Lubrication Main rolls Maintenance schedule 2-8, 4-4 Motor Mounting...
  • Page 48 Index Technical support Call 1-800-236-8843 Two-pass mount and laminate Unpacking Crate Upper main roll Warnings and cautions Warranty F-60+ Operation and Maintenance Manual © GBC Pro-Tech 1999 April...

This manual is also suitable for:

Pro-tech f-60+Pro-tech f-60+ ce

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