TallyGenicom 6300 Series Maintenance Manual
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TallyGenicom 6300 Series Maintenance Manual

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  • Page 2 6300 Series Maintenance Manual Copyright © 2004 Part Number 1189-093057 Revi sion D 11/04 TallyGenicom LP...

  • Page 3: Table Of Contents

    Contents Table of Contents TECHNICAL OVERVIEW .........................1 ..........................1 NTRODUCTION ..........................2 ERFORMANCE 1.2.1 Print Speeds..........................2 1.2.2 Plot Speeds ..........................3 1.2.3 Application Benchmarks......................3 1.2.4 Paper Advance.........................4 1.2.5 Print Quality ..........................4 ............................5 ECHANICS 1.3.1 Enclosure..........................5 1.3.2 Print Mechanism........................5 1.3.3 Paper Drive ..........................5 1.3.3.1 Tractors .............................
  • Page 4 6300 Series Maintenance Manual ..........................12 ONSUMABLES 1.5.1 Ribbons ..........................12 1.5.2 Forms.............................12 ..........................12 CCESSORIES .........................13 AFETY EATURES ..........................13 AINTAINABILITY 1.8.1 MTTR .............................13 1.8.2 Preventive Maintenance ......................13 ........................13 GENCY PPROVALS 1.9.1 Electro-Magnetic Emissions ....................13 1.9.2 Electro-Magnetic Immunity ....................14 1.9.3 Energy Conservation ......................14 1.9.4...
  • Page 5 Contents 2.3.1.3 Plot ..............................25 2.3.2 Fault Override Category .......................27 2.3.2.1 Paper Out............................27 2.3.2.2 Shuttle ............................. 27 2.3.2.3 Temp ............................... 27 2.3.2.4 Control ............................27 2.3.2.5 Link ..............................27 2.3.2.6 Sync..............................27 2.3.3 Diagnostic Category......................28 2.3.3.1 Cal-Engine ............................28 2.3.3.2 Cal-Paper............................
  • Page 6 6300 Series Maintenance Manual REMOVING AND REPLACING COMPONENTS ................49 ....................49 EMOVING THE PERATOR ANEL ....................51 EMOVING THE IGHT OVER ................53 EMOVING THE ONTROL OARD SSEMBLY ....................55 EMOVING THE IBBON LATFORM ..................56 EMOVING A IBBON INKING OTOR .....................57 EMOVING THE OWER UPPLY ...................58...

  • Page 7: Technical Overview

    Chapter 1. Technical Overview 1. Technical Overview 1.1 Introduction The 6306 and 6312 are high speed, low cost, line impact dot matrix printers. They print a variety of fonts in a number of languages and plot raster graphics and images at a wide range of dot densities.

  • Page 8: Performance

    6300 Series Maintenance Manual  6306 Ribbon: 40 million character life cartridge with ribbon motion sensing but without re- inking.  Serviceability: easy access to the power supply, electronics, and hammerbank. 1.2 Performance 1.2.1 Print Speeds The table below lists maximum attainable print speeds in LPM (lines per minute) for selected CPI’s at 6 or 8 LPI.

  • Page 9: Plot Speeds

    Chapter 1. Technical Overview 1.2.2 Plot Speeds The table below lists maximum attainable plot speeds in inches per minute for continuous unmixed full-spaced plot data. Half-spaced plot data may plot faster. Note that plot densities, which are approximated, plot at the speed of the next higher exact density. Density Speed (IPM) 6306...

  • Page 10: Paper Advance

    6300 Series Maintenance Manual Application Benchmark 6306 6312 AIAG Labels - Normal Mode [Labels/Hour] 1461 2923 AIAG Labels - Dark Mode [Labels/Hour] 1965 POSTNET Labels [Labels/Hour] 25,200 50,160 ECMA 132 Tests [Pages/Hour] #2 Letter Performance 10 CPI Draft 1455 #3 Letter Performance 10 CPI NLQ...

  • Page 11: Mechanics

    Chapter 1. Technical Overview 1.3 Mechanics 1.3.1 Enclosure The 6306 and 6312 are available in Table Top, Open Pedestal, and Enclosed Pedestal configurations. The standard color is TallyGenicom 401173-110, Cloud White. 1.3.2 Print Mechanism The print mechanism employs a stored energy dot matrix hammer that is held retracted by a permanent magnet field and released by a pulsed electromagnet.

  • Page 12: Top Of Form Alignment

    6300 Series Maintenance Manual 1.3.3.3 Top of Form Alignment Top of Form alignment is performed by moving the form with the up/down arrow keys until the indicator on the tractors lies at the desired position for the top of the first printed line. Pressing the TOF key at this point retracts paper so that this position on the form is stationed at Top of Form.

  • Page 13: Forms Stacking

    Chapter 1. Technical Overview 1.3.3.6 Forms Stacking The 6306 and 6312 are designed to stack most forms of the specified length and thickness without operator intervention, provided that proper set up of tractor position has been made. Testing is performed per Tally Specification 611740. Proper set up involves adjusting the tractor position such that there is no deformation in the shape of the sprocket pin-feed holes in the printed stack of fanfold forms.

  • Page 14: Paper Motion

    6300 Series Maintenance Manual 1.3.5.2 Paper Motion The Paper Motion sensor monitors the motion of paper through the tractors by looking for the passage of paper sprocket holes. The sensor is located on the upper left paper tractor. If no paper is present in this tractor, or if paper is present in the tractor but is not moving, a fault is generated.

  • Page 15: Electronics

    Chapter 1. Technical Overview 1.4 Electronics The electronic design of the 6306/6312 is implemented on a single controller module. The primary components are:  Main Processor – Freescale ColdFire 5307  Flash Memory – 4 Mbytes  SDRAM – 32 Mbytes ...

  • Page 16: Sensor Inputs

    6300 Series Maintenance Manual 1.4.2 Sensor Inputs  Paper motion – optical  Paper out – optical  Platen gap – potentiometer  Shuttle motion – optical picket-fence sensor  Power supply voltage – resistor divider  Ribbon motion – Hall-Effect ...

  • Page 17: Main Processor

    Chapter 1. Technical Overview 1.4.6 Main Processor 1.4.6.1 Freescale ColdFire 5307  66 Mhz clock – using a spread-spectrum clock generator  32-bit CPU bus  Two DMA channels- one for hammer loading, and one for the IEEE-1284 parallel interface ...

  • Page 18: Consumables

    1.5 Consumables 1.5.1 Ribbons The 6300 Series uses a ribbon cartridge that is incompatible with some previous Tally products (Reference Tally Specification 613184). This cartridge is designed to significantly increase the life of the ribbon, reducing the cost of ownership of the product. This ribbon also has increased reliability due to the incorporation of ribbon fault detect and skip over weld.

  • Page 19: Safety Features

    It is recommended that occasionally the accumulated paper dust be vacuumed out of operator accessible areas of the printer. 1.9 Agency Approvals The 6300 series is designed to meet the requirements of the following industry and government agency standards. 1.9.1 Electro-Magnetic Emissions...

  • Page 20: Electro-Magnetic Immunity

    6300 Series Maintenance Manual 1.9.2 Electro-Magnetic Immunity ESD: EN 61000-4-2 RF EMF: EN 61000-4-3 EFT/B: EN 61000-4-4 Surge: EN 61000-4-5 RF CM: EN 61000-4-6 PF MF: EN 61000-4-8 V Dips/Int: EN 61000-4-11 1.9.3 Energy Conservation Energy Star compliant. 1.9.4 Safety...

  • Page 21: Dimensions

    Chapter 1. Technical Overview 1.10.2 Dimensions 6306 and 6312 Table Top Pedestal Height 13.0 in. 39.7 in. Width 28.3 in. 28.3 in. Depth 14.4 in. 23.4 in. Depth w/ paper exit guide assembly 23/4 in. 29.4 in. Depth w/paper tray 29.5 in.

  • Page 22: Site, Power, And Space Requirements

    6300 Series Maintenance Manual 1.10.5 Site, Power, and Space Requirements To achieve optimum reliability and operation, proper site planning is necessary. Appropriate space, temperature, humidity control, system interconnects, and main power source integrity are points for consideration. Although the printers are designed with wide margins, optimum trouble-free operation will be achieved when the environment is within the nominal specification range.

  • Page 23: Heat Load Contribution

    Chapter 1. Technical Overview 1.10.5.3 Heat Load Contribution The 6306/6212 printers generate heat depending upon their print load, as described below. For site planning, a conservative average, based on 40% ASCII Draft character coverage, is 355 BTU/Hr. (104W). 6306: Printing Conditions (110V/60Hz) Wattage BTU/Hr Power on, not printing...
  • Page 24 6300 Series Maintenance Manual...

  • Page 25: Menu Operations

    Chapter 2. Menu Operations 2. Menu Operations The Test menu contains procedures for calibrating sensors, turning motors on and off, changing hammer lead time, running various printer tests, etc. These procedures are located in the Config and Test menus and can be accessed through the Control Panel.

  • Page 26: Troubleshooting And Reports

    6300 Series Maintenance Manual 2.2 Troubleshooting and Reports The printer is equipped with the following types of Printer Tests, Hex Dumps, and Printer Information Printouts. 2.2.1 Printer Tests Printer tests appear in both normal menu operations and in Tech Access Mode. These tests consist of the following patterns and types: ...

  • Page 27: Printer Information Printouts And Displays

    Chapter 2. Menu Operations 2.2.3 Printer Information Printouts and Displays There are fifteen printouts and displays accessible through the printer control panel. The first printout is the Help menu and the rest are Printer Reports (Current Config, All Configs, Configs 1- 10, Calibrations, Last Fault, and Version).

  • Page 28: Report

    6300 Series Maintenance Manual 2.2.3.2 Report This parameter has fifteen selections. The selections Current Config, All Configs, Configs 1-10 and Calibrations generate printouts. The second pair of reports (LastFault and Version) are displays. The Report Parameter is located in the Config Menu, under the Printer Category.

  • Page 29: Test Menu

    Chapter 2. Menu Operations 2.3 TEST Menu The Test menu contains the parameters for testing printer operation, adjusting print quality, and controlling fault reporting. There are three categories in this menu: Pattern, Diagnostics, and Fault Override. 2.3.1 Pattern Category The Pattern Category contains several predefined print patterns used to test basic printer functionality.

  • Page 30: Print2

    6300 Series Maintenance Manual 2.3.1.2 Print2 This parameter is available in Tech Access only. Except for the 1 Line test all of the tests below run continuously. They will continue to run until you depress either the ENTER key or the CLEAR key.

  • Page 31: Plot

    Chapter 2. Menu Operations 2.3.1.2.9 All #'s This option prints lines composed of the # symbol. 2.3.1.2.10 All +'s This option prints lines composed of the + sign. 2.3.1.2.11 Parens This option prints lines composed of the left parenthesis followed by a vertical bar followed by the right parenthesis.
  • Page 32 6300 Series Maintenance Manual 2.3.1.3.3 Gray This option prints a grayscale pattern at 60 x 72 DPI (effectively 30 DPI horizontal). This test fires all hammers (printing every other dot vertically and horizontally), which should lay down an even gray tone across the page. Any change in the gray tone indicates a variation in the gap between the hammer module and the platen, most commonly indicating either a worn hammer module or a replacement module in need of alignment.

  • Page 33: Fault Override Category

    Chapter 2. Menu Operations 2.3.2 Fault Override Category This category provides you with a means of controlling fault reporting from the Engine Manager to the Control Processor. Each of the following parameters has two selections: OFF and ON. When these parameters are set to OFF, faults are reported as they happen (Fault Override is disabled).

  • Page 34: Diagnostic Category

    6300 Series Maintenance Manual 2.3.3 Diagnostic Category This category contains parameters for testing various printer components, for setting operational thresholds, and for calibrating certain sensors. You are guided through these diagnostic procedures by instructions on the Control Panel Display. There are 12 diagnostic parameters.
  • Page 35 Chapter 2. Menu Operations Step 1. Take the printer Offline and place it in Tech Access Mode. Step 2. Access the TEST menu. Step 3. Scroll (▲Key) until the Diag Category is displayed. Press ENTER. Step 4. Scroll (▲Key) until the Calibration Parameter is displayed. Press ENTER. Step 5.

  • Page 36: Cal-Paper

    6300 Series Maintenance Manual 2.3.3.1.4 Print Gap This option allows the platen to be aligned to the hammer bank. When the enter key is pressed the platen goes to a value of 54. At this point, the technician will align and distance by approximately 13 mils the platen from the hammer tips.

  • Page 37: Meter

    Chapter 2. Menu Operations 2.3.3.3 Meter The Meter Parameter provides real-time dynamic measurements of various sensor readings within the printer. They can be used to adjust the sensor for optimum performance or to test sensors to ensure that they are operating properly. These test measurements are displayed directly on the Control Panel Display.

  • Page 38: Motors

    6300 Series Maintenance Manual 2.3.3.3.7 Keypad This test verifies that the logic board can receive a signal from each key on the control panel. Once you have entered the Keypad Test, depressing each key should make its label appear on the Control Panel Display (i.e., MODE, VIEW, LF, etc.).

  • Page 39: Ribbon Speed

    Chapter 2. Menu Operations 2.3.3.5 Ribbon Speed Provides a means to vary the Ribbon Motor speed for a Ribbon Motor Test. Speed selections: 1–250, Default. 2.3.3.6 Paper Out Thold This parameter allows you to set the Paper Out Threshold value for the Paper Out Sensor. By using this, you can compensate for the reflectivity of different types of paper.

  • Page 40: Quick Fault Overrides

    6300 Series Maintenance Manual 2.4 Quick Fault Overrides In addition to being able to use the above parameters to set up individual fault overrides, you may also use three different key sequences to set up fault overrides. You may set up all fault overrides, four specific overrides, or just Paper Out Fault override.

  • Page 41: Faults And Troubleshooting

    Chapter 3. Faults and Troubleshooting 3. Faults and Troubleshooting This chapter deals with troubleshooting problems on a 6300 Series printer. Messages that indicate printer faults and errors are explained and corrective action given. The few paper handling and print quality problems that may occur are also explained.

  • Page 42: Control Panel Messages

    6300 Series Maintenance Manual 3.3 Control Panel Messages ATTENTION The host has sent the Bell Command. Corrective action depends on the reason the Bell Command was sent. Contact your system operator. Bad Packet This message indicates that a fault has occurred in the communications between the I/O processor and the main processor.
  • Page 43 Chapter 3. Faults and Troubleshooting Graphic Check This message indicates that the printer has received an unprintable graphic. This message only appears if the Set Graphic Error Action Command has been set properly. Clear the message (Clear key), then place the printer back Online. Confirm with host why Graphic Check message was sent.
  • Page 44 6300 Series Maintenance Manual Offline Data In The printer is in Offline condition and unprinted data is in the buffer. There is no corrective action required. Under normal conditions, the printer continues to print when it is placed back Online. If you do not want the buffered data to print,...
  • Page 45 Chapter 3. Faults and Troubleshooting Platen Motion Fault This fault occurs when the platen is unable to reach its requested destination. The platen must either be attempting to open (currently in any position) or close with the current platen position in the Open Gap Zone (191-255). This fault may be overridden in tech access mode.
  • Page 46 6300 Series Maintenance Manual Shuttle Fault If the control processor detects the shuttle operating either above or below the proper frequency, it shuts down the shuttle and attempts to restart it. If the shuttle still operates incorrectly after three consecutive attempts, the Control Processor goes Offline, and the Shuttle Fault message is displayed.

  • Page 47: Troubleshooting Guides

    Chapter 3. Faults and Troubleshooting 3.4 Troubleshooting Guides Not all printer problems are reported by an error message. Malfunctioning hardware can cause a wide variety of problems without triggering a fault indication. The troubleshooting procedures in this section will help you to repair hardware problems. 3.4.1 Printer Does Not Power Up When Switched On There are four things that can cause this problem.

  • Page 48: Printer Powers Up But The Control Panel Does Not Function

    6300 Series Maintenance Manual 3.4.2 Printer Powers Up but the Control Panel Does Not Function. There are four things that can cause this problem. A bad connection. A bad control panel. A bad Controller Board. Loss of 5 V power supply.

  • Page 49: No Printed Output But Printer Appears To Be Operating Normally

    Chapter 3. Faults and Troubleshooting 3.4.4 No Printed Output but Printer Appears to be Operating Normally There are three things that can cause this problem. The platen may be open too far. The Ribbon Cartridge may not be functioning properly. Platen alignment may be incorrect.

  • Page 50: Printed Output Appears Shaky Or Fuzzy

    6300 Series Maintenance Manual 3.4.6 Printed Output Appears Shaky or Fuzzy There are six things that can cause this problem. The platen may be open too far. The hammers are not firing properly. Platen alignment may be incorrect. Damaged platen.

  • Page 51: Character Columns Not Printing

    Chapter 3. Faults and Troubleshooting 3.4.7 Character Columns Not Printing There are five things that can cause this problem. Broken Hammer. Defective Hammer Coil; either shorted or open. Defective Hammer Bank Cable. Malfunctioning Controller Board. The hammer may be sticking due to contamination, such as paper and ink buildup. Step 1.

  • Page 52: Printer Is Out Of Paper - No Paper Out Fault Is Reported

    6300 Series Maintenance Manual 3.4.8 Printer is Out of Paper — No Paper Out Fault is Reported There are four things that can cause this problem. Fault override for paper out sensor is on, disabling the paper out sensor. Calibration values have been lost for the paper out sensor.

  • Page 53: Paper Handling Problems

    Chapter 3. Faults and Troubleshooting 3.4.10 Paper Handling Problems Problem Cause Corrective Action The paper holes are wider than Horizontal paper tension is too Unlock and readjust the normal after passing through tight. tractors. the tractors. Printed characters on heavy The Platen Gap is not set Open the Platen Gap by weight or multi-part paper are...
  • Page 54 6300 Series Maintenance Manual...

  • Page 55: Removing And Replacing Components

    Chapter 4. Removing and Replacing Components 4. Removing and Replacing Components 4.1 Removing the Operator Panel Ensure power is OFF and power cable unplugged before performing this operation. Lift the top lid of the printer. Locate the small opening under the left side of the Operator Panel (about 2.5 inches from the top of the Operator Panel, in the opening where the top lid normally sits).
  • Page 56 6300 Series Maintenance Manual If you are going to completely remove the Operator Panel, trace the cable by hand to the connector on the Logic PCA assembly and unplug the connector. CAUTION: The cable uses a reinforced end as the connection-point and can be damaged if inserted incorrectly when reassembling.

  • Page 57: Removing The Right End Cover

    Chapter 4. Removing and Replacing Components 4.2 Removing the Right End Cover Follow instructions for removing the Operator Panel (steps 1 through 4). With the top lid open, remove the flathead Phillips-head screw at the back corner (standard #2 Phillips screwdriver). Remove this screw Loosen a Phillips-head screw located at the bottom of the end panel –...
  • Page 58 6300 Series Maintenance Manual Loosen two (2) Phillips-head screws located around the lower perimeter of the end- cover. Loosen these screws Remove two (2) Phillips-head screws located at the top of the back panel. Remove these screws Lift cover from printer.

  • Page 59: Removing The Control Board Assembly

    Chapter 4. Removing and Replacing Components 4.3 Removing the Control Board Assembly Follow the instructions for removing the Operator Panel and Right End Cover. Remove the nut holding the ground strap to the bottom of the Control Board mounting plate (5/16” nut-driver). Remove the Phillips-head screw at the middle-right and loosen the screw in the lower-left of the back panel.
  • Page 60 6300 Series Maintenance Manual Disconnect all cables from the Logic PCA. Remove the screw from the lower-left back panel area. Remove one (1) Phillips-head screw holding the hinge-plate at the front of the Control Board assembly. Ensure you support the Logic pca assembly during this step.

  • Page 61: Removing The Ribbon Platform

    Chapter 4. Removing and Replacing Components 4.4 Removing the Ribbon Platform Loosen the two (2) Phillips-head screws at the back of the ribbon platform (one on each side). Remove the Phillips-head screws toward the front of the ribbon platform (one on each side).

  • Page 62: Removing A Ribbon / Re-Inking Motor

    6300 Series Maintenance Manual 4.5 Removing a Ribbon / Re-inking Motor Loosen four Phillips-head screws and lift the motor from the platform. Re-inking Motor Ribbon Drive Motor...

  • Page 63: Removing The Power Supply

    Chapter 4. Removing and Replacing Components 4.6 Removing the Power Supply CAUTION: Ensure the AC power cable is unplugged from the back of the printer. Follow the instructions for removing the Operator Panel and Right-end Cover. Remove four (4) Phillips-head screws from the panel at the back of the printer. Remove Screws Unplug the power cable connection at the Control Board assembly.

  • Page 64: Removing The Paper Drive Motor

    6300 Series Maintenance Manual 4.7 Removing the Paper Drive Motor Follow the instructions for removing the Operator Panel and Right-end cover. Remove the Phillips-head screw at the middle-right and loosen the screw in the lower-left of the back panel. (Lower left screw forms part of the “hinge” for the Control Board assembly.)
  • Page 65 Chapter 4. Removing and Replacing Components Remove four (4) Phillips-head screws from the motor mount at the right-end of the print mechanism. Remove Screws Remove motor from print mechanism.

  • Page 66: Removing The Tractors

    6300 Series Maintenance Manual 4.8 Removing the Tractors Remove the Paper Guides (lift at the bottom then lift out of the printer). Unlock the tractors and move them to the center of the paper shaft. Mark the position of the coupling on the Paper Drive Shaft (for position reference when reassembling).
  • Page 67 Chapter 4. Removing and Replacing Components Release the grip ring at the left end of the tractor drive shaft (the square shaft) and move it toward the center of the shaft. Grip Ring E-ring Slide the square shaft as far left as possible. Remove the coupling from the square tractor shaft / paper motor shaft –...
  • Page 68 6300 Series Maintenance Manual Unthread the round shaft from the Vernier Knob by turning the knob and holding the shaft in position. (There is a ground wire that is hard-mounted to the left end of the shaft.) Slide the round shaft as far left as possible Unthread shaft 10.

  • Page 69: Removing The Hammer Bank

    Chapter 4. Removing and Replacing Components 4.9 Removing the Hammer Bank Follow the instructions for removing the Operator Panel and Right-end cover. Follow the instructions for removing the Ribbon Platform. Release the Hammer Bank Ribbon Cable guides – squeeze tab at back edge then lift gently (two places for the 6306 and four for the 6312).
  • Page 70 6300 Series Maintenance Manual Move the tractors outside the edges of the ribbon shield. Using a 3/16” allen driver, remove the two hammer bank mounting screws (see above). Push the hammer bank back slightly to clear the guide pins, then lift the hammer...

  • Page 71: Installing The Hammer Bank

    Chapter 4. Removing and Replacing Components 4.10 Installing the Hammer Bank Ensure the hammer bank is properly positioned on the guide pins, pull it forward slightly, then insert and tighten the hammer bank mounting screws. Insert the stain relief in the right end of the hammer bank then tighten screw. Before mounting the ribbon platform, power up the printer, turn on the Tech Access feature then run the Print Gap test (Cal Engine –...

  • Page 72: Removing The Platen Motor And Sensor Pca

    6300 Series Maintenance Manual 4.11 Removing the Platen Motor and Sensor PCA Unplug the Sensor and Drive cables from the assembly. Loosen the two set-screws on opposite sides of the platen that mount the platen to the motor shaft. CAUTION: Do not totally remove the set screws to prevent them from falling into the mechanism.
  • Page 73 Chapter 4. Removing and Replacing Components Remove two socket head screws from opposite corners of the motor and lift the assembly clear of the printer.

  • Page 74: Installing The Platen Motor And Sensor Pca

    6300 Series Maintenance Manual 4.12 Installing the Platen Motor and Sensor PCA With the assembly in-hand, turn the motor shaft so that it is aligned as in the “pictogram” just to the left of the shaft. Insert the assembly through the side frame of the printer and install and tighten the mounting screws.

  • Page 75: Firmware Download Instructions

    Chapter 5. Firmware Download Instructions 5. Firmware Download Instructions Tally T6xxx Series and TallyGenicom 63xx Series line printer firmware flash download files have a suffix of .EXA or .EXB. All are self-extracting PKZIP files, containing a single compressed file that can be downloaded without possibility of corruption. In other words, all of the separate bits & pieces of our flash-download process have been rolled into a single file that is compressed using PKZIP.

  • Page 76: Flash Download Into A Printer Via Ethernet

    6300 Series Maintenance Manual 5.2 Flash Download into a Printer via Ethernet Do not put the printer in flash-download mode. Instead, start WebPanel and select the "Printer Configuration->Download Firmware" option. Follow the instructions carefully. Don't forget to set the printer OFFLINE before downloading.

  • Page 77: Print Gap Control

    Chapter 6. Print Gap Control 6. Print Gap Control 6.1 Control Panel Keys – Print Gap PRINT GAP – (Minus) Pressing this key once causes the print gap adjust menu to display. If six seconds have passed and no key is pressed, the print gap adjust menu will disappear and the display will revert back to the current online/offline status.

  • Page 78: Menu Structure

    6300 Series Maintenance Manual 6.2 Menu Structure To configure normal platen operation, Print Gap has been added as a category under the Operator menu. Within the Print Gap category are the following parameters: Detect, Adjust, Reset, Mode and Detect Distance.

  • Page 79: Detect Distance

    Chapter 6. Print Gap Control If manual is selected, print gap detection will only be preformed when commanded by selecting the detect parameter from the control panel. Manual mode allows the “power” user to use the + and – adjust keys to go directly to the gap of their choosing without having to run a print gap detect operation.

  • Page 80: Reset

    6300 Series Maintenance Manual 6.2.1.4 Reset When the enter key is pressed, the current gap position is set to 190. The usable / printable rotational range of the platen is 171º which equates to values of 0 through 190 on the print gap adjust display.

  • Page 81: Gap Verify

    Chapter 6. Print Gap Control 6.2.2.3 Gap Verify This option allows the technician to verify that the correct gap setting has been set. Before this operation is run, paper and ribbon are removed and a sheet of plastic shim stock is inserted into the print zone area.

  • Page 82: Control Panel Display Examples

    6300 Series Maintenance Manual 6.4.1 Control Panel Display Examples The following will be displayed once one of the print gap adjustment keys is pressed. Detect Mode = Auto ← Optimal position ← Adjustment ► ▬ ▬ ▬ ▬ ◄ █...

  • Page 83: Appendix A. Drawings

    Appendix A. Drawings Appendix A. Drawings 6306 Drawings...
  • Page 84 QUANTITY REQUIRED PER ASSEMBLY PART NUMBER DESCRIPTION ITEM 086090 GENERAL ASSY- T6306 BASIC PRINTER ASSY- T6306 614077 613948-085359 CABINET- LID ASSY 613865-085926 CABINET- RIGHT HAND SIDE 613894-085911 CABINET- INNER COVER 613946-085483 FOAM- ACOUSTIC SCREW- #8-32 X 0.500 SEMS 402524-43 402524-42 SCREW- #8-32 X 0.375 SEMS 402524-41 SCREW- #8-32 X 0.250 SEMS...
  • Page 85 REVISIONS PROPRIETARY NOTICE This document and the information contained therein are the DATE DESCRIPTION APPROVED property of TALLY. Recipient agrees not to: 1/10/04 RELEASE TO PRODUCTION (1) use such information for purposes other than those expressly authorized by TALLY; and (2) furnish such information to any other person in whole or in part without the prior express written permission of TALLY;...
  • Page 86 QUANTITY REQUIRED PER ASSEMBLY PART NUMBER DESCRIPTION ITEM 085640 CABINET- BASE ASSY CABINET BASE 613861-086374 INLET BAFFLE 613862-086375 613863-085910 PRINT MECH. SUPPORT 613864-085909 CABINET- FRONT 613866-086104 CABINET- LEFT SIDE 613867-086122 PAPER INLET- TOP 613876-085146 PAPER INLET- LEFT 613876-085907 PAPER INLET- RIGHT 613946-085479 FOAM- ACOUSTIC 613946-085478...
  • Page 87 QUANTITY REQUIRED PER ASSEMBLY PART NUMBER DESCRIPTION ITEM 404304-732790 FINGER GUARD 404251-732656 POP RIVET- Ø1/8 X 1/8 402524-46 SCREW- #8-32 X 1.250, SEMS 403692-731092 BALL STUD 400783-15 NUT- #5/16, KEPS 400783-730502 NUT- #8-32, KEPS GAS SPRING 403692-731060 614134-086177 CABLE ASSY- PAPER OUT SCREW- #4-40 X 0.375, SEMS 402524-02 DWG NO.
  • Page 88 PROPRIETARY NOTICE REVISIONS DATE DESCRIPTION APPROVED This document and the information contained therein are the property of TALLY. Recipient agrees not to: 11/8/03 RELEASE TO PRODUCTION (1) use such information for purposes other than those expressly authorized by TALLY; and (2) furnish such information 2/13/04 REVISED PER DCR #31178 to any other person in whole or in part without the prior express...
  • Page 89 QUANTITY REQUIRED PER ASSEMBLY PART NUMBER DESCRIPTION ITEM 086087 PEDESTAL ASSY BASE ASSY 613657-085932 LEG ASSY, RIGHT 613658-086383 613658-086103 LEG ASSY, LEFT 614153-086074 DOOR ASSY 613661-085936 BRACE- DOOR GUIDE- PAPER 614004-085493 PLATFORM - PAPER STACKING 614175-086229 611288-080019 TRAY- PAPER PANEL- REAR 613659-086094 FOAM- ACOUSTIC 613946-085482...
  • Page 90 REVISIONS PROPRIETARY NOTICE This document and the information contained therein are the DATE DESCRIPTION APPROVED property of TALLY. Recipient agrees not to: 1/10/04 RELEASE TO PRODUCTION (1) use such information for purposes other than those expressly authorized by TALLY; and (2) furnish such information 2/12/04 REVISED PER DCR #31189 to any other person in whole or in part without the prior express...
  • Page 91 REVISIONS SEE SHEET 1 FOR REVISIONS SEE SHEET 1 FOR NOTES SHIPPING: 6020 So 190TH ST., KENT, WA 98032 USA SIZE CODE IDENT DWG NO. 614104 12344 SCALE: NONE FILE NAME: 4104C SHEET: 2 OF 2 16-0001E-22...
  • Page 92 QUANTITY REQUIRED PER ASSEMBLY PART NUMBER DESCRIPTION ITEM 086079 BASIC PRINTER ASSY- T6306 614076-086088 PRINT MECH.- BASIC, T6306 614057-085640 CABINET- BASE ASSY 613943-085350 POWER SUPPLY ASSY 613945 RIBBON PLATFORM ASSY CABINET- REAR 614058-085641 FRONT PANEL ASSY 614035 614150 ELECTRONICS ASSY MOUNT - VIBRATION DAMPING 403769-02 PAPER GUIDE- TRACTOR SHAFT...
  • Page 93 QUANTITY REQUIRED PER ASSEMBLY PART NUMBER DESCRIPTION ITEM BEAD - FERRITE, CLAMP-ON 403660-730910 614179-086241 GROUND STRAP - INSULATED 6.0" LONG GROUND STRAP - INSULATED 3.0" LONG 403666-730945 614052-086204 GUIDE- PAPER 614196-086380 RESTRAINT - SHIPPING 402524-43 SCREW- #8-32 X 0.500 SEMS DWG NO.
  • Page 94 PROPRIETARY NOTICE REVISIONS DATE DESCRIPTION APPROVED This document and the information contained therein are the property of TALLY. Recipient agrees not to: RELEASE TO PRODUCTION 1/10/04 (1) use such information for purposes other than those expressly authorized by TALLY; and (2) furnish such information REVISED PER DCR #31212 6/9/04 to any other person in whole or in part without the prior express...
  • Page 95 REVISIONS SEE SHEET 1 FOR REVISIONS SEE SHEET 1 FOR NOTES SHIPPING: 6020 So 190TH ST., KENT, WA 98032 USA SIZE CODE IDENT DWG NO. 614077 12344 SCALE: NONE FILE NAME: 4077C SHEET: 2 OF 2 16-0001E-22...
  • Page 96 QUANTITY REQUIRED PER ASSEMBLY PART NUMBER DESCRIPTION ITEM PRINT MECHANISM- BASIC, T6306 086088 FIXTURED PRINT MECH. , T6306 614066-085636 PLATEN ADJUST ASSY- R.H.S. 613968-085462 613968-085463 PLATEN ADJUST ASSY- L.H.S. PLATEN ASSY 613965-085465 614124-085972 PLATEN MOTOR W/SENSOR ASSY 613946-085480 FOAM- ACOUSTIC MOTOR- PAPER DRIVE 613267-085471 613962-085450...
  • Page 97 QUANTITY REQUIRED PER ASSEMBLY PART NUMBER DESCRIPTION ITEM KNOB SUPPORT- HORIZONTAL VERNIER 614097-086207 614096-085918 KNOB- HORIZONTAL VERNIER 614139-086023 TRACTOR/SENSOR ASSY- PAPER DRIVE 612416-083145 FAN ASSY 614016-085506 HAMMER BANK ASSY CABLE ASSY- HAMMER DRIVER 614069-085642 W/CLAMP- T6306 IRON ASSY- PAPER 614148-086064 402524-51 SCREW- #8-32 X 0.625 SEMS 612802-086240...
  • Page 98 QUANTITY REQUIRED PER ASSEMBLY PART NUMBER DESCRIPTION ITEM 614033-085897 PLATE- TRIM MASS, 10gm 614033-085898 PLATE- TRIM MASS, 30gm 614033-085899 PLATE- TRIM MASS, 70gm 614033-085900 PLATE- TRIM MASS, 100gm 614167-086213 SCREW- METRIC, M5 X 18mm SOCKET CAP SPRING- EXTENSION 404023-733759 401223-02 NUT- #4-40, HEX.
  • Page 99 QUANTITY REQUIRED PER ASSEMBLY PART NUMBER DESCRIPTION ITEM 404287-732807 SET SCREW- #10-32 X 1.000 404287-732758 SET SCREW- #10-32 X 1.250 400783-10 NUT- #10-32 KEPS LABEL- PRINTABLE 401226-01 ADHESIVE- LOCTITE 242 400658-730213 PIN- PLATEN 614040-085567 402524-730381 SCREW- #6-32 X 0.375 SEMS 400260-18 RING- RETAINING, E - TYPE 400995-18...
  • Page 100 PROPRIETARY NOTICE REVISIONS DATE DESCRIPTION APPROVED This document and the information contained therein are the property of TALLY. Recipient agrees not to: 1/10/04 RELEASE TO PRODUCTION (1) use such information for purposes other than those expressly authorized by TALLY; and (2) furnish such information 4/8/04 REVISED PER DCR #31204 to any other person in whole or in part without the prior express...
  • Page 101 REVISIONS SEE SHEET 1 FOR REVISIONS R1.25 SEE SHEET 1 FOR NOTES SHIPPING: 6020 So 190TH ST., KENT, WA 98032 USA SIZE CODE IDENT DWG NO. 614076 12344 SCALE: NONE FILE NAME: 4076F SHEET: 2 OF 3 16-0001E-22...
  • Page 102 REVISIONS SEE SHEET 1 FOR REVISIONS VIEW D VIEW D VIEW E SEE SHEET 1 FOR NOTES VIEW E SHIPPING: 6020 So 190TH ST., KENT, WA 98032 USA SIZE CODE IDENT DWG NO. 614076 12344 SCALE: NONE FILE NAME: 4076F SHEET: 3 OF 3 16-0001E-22...
  • Page 103 PROPRIETARY NOTICE REVISIONS DATE DESCRIPTION APPROVED This document and the information contained therein are the property of TALLY. Recipient agrees not to: 12/30/03 RELEASE TO PRODUCTION (1) use such information for purposes other than those expressly authorized by TALLY; and (2) furnish such information 3/17/04 REVISED PER DCR #31246 to any other person in whole or in part without the prior express...
  • Page 104 QUANTITY REQUIRED PER ASSEMBLY PART NUMBER DESCRIPTION ITEM RIBBON PLATFORM ASSY- W/RFD 085356 RIBBON PLATFORM ASSY- W/RFD SKIP OVER WELD 086000 & REINKING DRIVE PLATFORM ASSY- RIBBON 613870-086022 RIBBON DRIVE MOTOR 613971-085469 614134-086006 CABLE ASSY- OPTICAL SENSOR 613946-086303 ACOUSTIC FOAM 613946-086007 ACOUSTIC FOAM 613946-086008...
  • Page 105 QUANTITY REQUIRED PER ASSEMBLY PART NUMBER DESCRIPTION ITEM 402524-47 SCREW- #8-32 X 0.312 SEMS 400783-01 NUT- #4-40, HEX, KEPS 402524-02 SCREW- #4-40 X 0.375, SEMS SCREW- #4-40 X 0.187 PAN HEAD 400627-02 ADHESIVE- LOCTITE 262 400658-31 A/R A/R CABLE SUPPORT- TWIST LOCK 403637-731038 614160-086130 CBA- RIBBON MOTION...
  • Page 106 PROPRIETARY NOTICE REVISIONS 1.09 DATE DESCRIPTION APPROVED This document and the information contained therein are the property of TALLY. Recipient agrees not to: TO CENTER OF RELEASE TO PRODUCTION 11/18/03 (1) use such information for purposes other than those expressly FIRST TICK MARK authorized by TALLY;...
  • Page 107 QUANTITY REQUIRED PER ASSEMBLY PART NUMBER DESCRIPTION ITEM ELECTRONICS ASSY - STD - SER/PAR 086081 PSIO READY, T6306 ELECTRONICS ASSY - SER/PAR 086082 WITH SINGLE PSIO OPTION, T6306 ELECTRONICS ASSY - STD - SER/PAR 086085 PSIO READY, T6312 ELECTRONICS ASSY - SER/PAR 086086 WITH SINGLE PSIO OPTION, T6312 400326-04...
  • Page 108 PROPRIETARY NOTICE REVISIONS DATE DESCRIPTION APPROVED This document and the information contained therein are the property of TALLY. Recipient agrees not to: 1/5/04 RELEASE TO PRODUCTION (1) use such information for purposes other than those expressly authorized by TALLY; and (2) furnish such information 4/12/04 REVISED PER DCR #31297 to any other person in whole or in part without the prior express...
  • Page 109 REVISIONS PROPRIETARY NOTICE This document and the information contained therein are the DATE DESCRIPTION APPROVED property of TALLY. Recipient agrees not to: 10/30/03 RELEASE TO PRODUCTION (1) use such information for purposes other than those expressly authorized by TALLY; and (2) furnish such information 12/20/03 REVISED PER DCR #31125 to any other person in whole or in part without the prior express...
  • Page 113 REVISIONS PROPRIETARY NOTICE DATE DESCRIPTION APPROVED This document and the information contained therein are the property of TALLY. Recipient agrees not to: 6/3/04 RELEASE TO PRODUCTION (1) use such information for purposes other than those expressly authorized by TALLY; and (2) furnish such information to any other person in whole or in part without the prior express written permission of TALLY;...
  • Page 114 PROPRIETARY NOTICE REVISIONS This document and the information contained therein are the DATE DESCRIPTION APPROVED property of TALLY. Recipient agrees not to: (1) use such information for purposes other than those expressly 10/22/03 RELEASE TO PRODUCTION authorized by TALLY; and (2) furnish such information REVISED PER DCR #31109 to any other person in whole or in part without the prior express 12/6/03...
  • Page 116 BILL OF MATERIALS 614050 MAILING: P.0. BOX 97019 DRAWING NO. KENT, WA 98064-9718 USA REVISION 085536 SHIPPING: 8301 S. 180TH ST. ASSEMBLY NO. DESCRIPTION 6306 CONTROLLER W/ PSIO KENT, WA 98032 USA ITEM QUANTITY TALLY P/N DESCRIPTION REFERENCE DESIGNATORS SIZE CODE COMMENTS 404068-732438 Chip Ceramic Capacitor - 22pF 50V 10% C174, C175, C24, C28, C43, C46...
  • Page 117 BILL OF MATERIALS 614050 MAILING: P.0. BOX 97019 DRAWING NO. KENT, WA 98064-9718 USA REVISION 085536 SHIPPING: 8301 S. 180TH ST. ASSEMBLY NO. DESCRIPTION 6306 CONTROLLER W/ PSIO KENT, WA 98032 USA ITEM QUANTITY TALLY P/N DESCRIPTION REFERENCE DESIGNATORS SIZE CODE COMMENTS 404365-733174 Chip Resistor - 16K 1/10W 5% 0805...
  • Page 118 BILL OF MATERIALS 614050 MAILING: P.0. BOX 97019 DRAWING NO. KENT, WA 98064-9718 USA REVISION 085536 SHIPPING: 8301 S. 180TH ST. ASSEMBLY NO. DESCRIPTION 6306 CONTROLLER W/ PSIO KENT, WA 98032 USA ITEM QUANTITY TALLY P/N DESCRIPTION REFERENCE DESIGNATORS SIZE CODE COMMENTS 404392-733521 Chip LED - Green LED1...
  • Page 119 BILL OF MATERIALS 614050 MAILING: P.0. BOX 97019 DRAWING NO. KENT, WA 98064-9718 USA REVISION 085536 SHIPPING: 8301 S. 180TH ST. ASSEMBLY NO. DESCRIPTION 6306 CONTROLLER W/ PSIO KENT, WA 98032 USA ITEM QUANTITY TALLY P/N DESCRIPTION REFERENCE DESIGNATORS SIZE CODE COMMENTS 402328-732882 IC - Quad Op-Amp LM324 SO14...
  • Page 128 6300 Series Maintenance Manual 6312 Drawings...
  • Page 129 QUANTITY REQUIRED PER ASSEMBLY PART NUMBER DESCRIPTION ITEM 086091 GENERAL ASSY- T6312 BASIC PRINTER ASSY- T6312 614081 613948-085359 CABINET- LID ASSY 613865-085926 CABINET- RIGHT HAND SIDE 613894-085911 CABINET- INNER COVER 613946-085483 FOAM- ACOUSTIC 402524-43 SCREW- #8-32 X 0.500 SEMS 402524-42 SCREW- #8-32 X 0.375 SEMS 402524-41 SCREW- #8-32 X 0.250 SEMS...
  • Page 130 PROPRIETARY NOTICE REVISIONS DATE DESCRIPTION APPROVED This document and the information contained therein are the property of TALLY. Recipient agrees not to: 1/10/04 RELEASE TO PRODUCTION (1) use such information for purposes other than those expressly authorized by TALLY; and (2) furnish such information to any other person in whole or in part without the prior express written permission of TALLY;...
  • Page 131 QUANTITY REQUIRED PER ASSEMBLY PART NUMBER DESCRIPTION ITEM 085640 CABINET- BASE ASSY CABINET BASE 613861-086374 INLET BAFFLE 613862-086375 613863-085910 PRINT MECH. SUPPORT 613864-085909 CABINET- FRONT 613866-086104 CABINET- LEFT SIDE 613867-086122 PAPER INLET- TOP 613876-085146 PAPER INLET- LEFT 613876-085907 PAPER INLET- RIGHT 613946-085479 FOAM- ACOUSTIC 613946-085478...
  • Page 132 QUANTITY REQUIRED PER ASSEMBLY PART NUMBER DESCRIPTION ITEM 404304-732790 FINGER GUARD 404251-732656 POP RIVET- Ø1/8 X 1/8 402524-46 SCREW- #8-32 X 1.250, SEMS 403692-731092 BALL STUD 400783-15 NUT- #5/16, KEPS 400783-730502 NUT- #8-32, KEPS GAS SPRING 403692-731060 614134-086177 CABLE ASSY- PAPER OUT SCREW- #4-40 X 0.375, SEMS 402524-02 DWG NO.
  • Page 133 PROPRIETARY NOTICE REVISIONS DATE DESCRIPTION APPROVED This document and the information contained therein are the property of TALLY. Recipient agrees not to: 11/8/03 RELEASE TO PRODUCTION (1) use such information for purposes other than those expressly authorized by TALLY; and (2) furnish such information 2/13/04 REVISED PER DCR #31178 to any other person in whole or in part without the prior express...
  • Page 134 QUANTITY REQUIRED PER ASSEMBLY PART NUMBER DESCRIPTION ITEM 086087 PEDESTAL ASSY BASE ASSY 613657-085932 LEG ASSY, RIGHT 613658-086383 613658-086103 LEG ASSY, LEFT 614153-086074 DOOR ASSY 613661-085936 BRACE- DOOR GUIDE- PAPER 614004-085493 PLATFORM - PAPER STACKING 614175-086229 611288-080019 TRAY- PAPER PANEL- REAR 613659-086094 FOAM- ACOUSTIC 613946-085482...
  • Page 135 REVISIONS PROPRIETARY NOTICE This document and the information contained therein are the DATE DESCRIPTION APPROVED property of TALLY. Recipient agrees not to: 1/10/04 RELEASE TO PRODUCTION (1) use such information for purposes other than those expressly authorized by TALLY; and (2) furnish such information 2/12/04 REVISED PER DCR #31189 to any other person in whole or in part without the prior express...
  • Page 136 REVISIONS SEE SHEET 1 FOR REVISIONS SEE SHEET 1 FOR NOTES SHIPPING: 6020 So 190TH ST., KENT, WA 98032 USA SIZE CODE IDENT DWG NO. 614104 12344 SCALE: NONE FILE NAME: 4104C SHEET: 2 OF 2 16-0001E-22...
  • Page 137 QUANTITY REQUIRED PER ASSEMBLY PART NUMBER DESCRIPTION ITEM 086083 BASIC PRINTER ASSY- 6312 614080-086089 PRINT MECH.- BASIC, 6312 614057-085640 CABINET- BASE ASSY 613944-085351 POWER SUPPLY ASSY 613945 RIBBON PLATFORM ASSY CABINET- REAR 614058-085641 FRONT PANEL ASSY 614035 614150 ELECTRONICS ASSY MOUNT - VIBRATION DAMPING 403769-02 PAPER GUIDE- TRACTOR SHAFT...
  • Page 138 QUANTITY REQUIRED PER ASSEMBLY PART NUMBER DESCRIPTION ITEM BEAD - FERRITE, CLAMP-ON 403660-730910 614179-086241 GROUND STRAP - INSULATED 6.0" LONG GROUND STRAP - INSULATED 3.0" LONG 403666-730945 GUIDE- PAPER 614052-086204 614196-086380 RESTRAINT- SHIPPING SCREW- #8-32 X 0.500 SEMS 402524-43 DWG NO. SIZE CODE IDENT 614081...
  • Page 139 PROPRIETARY NOTICE REVISIONS DATE DESCRIPTION APPROVED This document and the information contained therein are the property of TALLY. Recipient agrees not to: RELEASE TO PRODUCTION 1/10/04 (1) use such information for purposes other than those expressly authorized by TALLY; and (2) furnish such information REVISED PER DCR #31404 6/10/04 to any other person in whole or in part without the prior express...
  • Page 140 REVISIONS SEE SHEET 1 FOR REVISIONS SEE SHEET 1 FOR NOTES SHIPPING: 6020 So 190TH ST., KENT, WA 98032 USA SIZE CODE IDENT DWG NO. 614081 12344 SCALE: NONE FILE NAME: 4081C SHEET: 2 OF 2 16-0001E-22...
  • Page 141 QUANTITY REQUIRED PER ASSEMBLY PART NUMBER DESCRIPTION ITEM 086089 PRINT MECHANISM- BASIC, T6312 614067-085637 FIXTURED PRINT MECH. , T6312 613968-085462 PLATEN ADJUST ASSY- R.H.S. 613968-085463 PLATEN ADJUST ASSY- L.H.S. 613965-085465 PLATEN ASSY 614124-085972 PLATEN MOTOR W/SENSOR ASSY 613946-085480 FOAM- ACOUSTIC 613267-085471 MOTOR- PAPER DRIVE 613962-085450...
  • Page 142 QUANTITY REQUIRED PER ASSEMBLY PART NUMBER DESCRIPTION ITEM 614097-086207 KNOB SUPPORT- HORIZONTAL VERNIER 614096-085918 KNOB- HORIZONTAL VERNIER 614139-086023 TRACTOR/SENSOR ASSY- PAPER DRIVE 612416-083145 FAN ASSY 614024-085515 HAMMER BANK ASSY CABLE ASSY- HAMMER DRIVER 614071-085644 W/CLAMP- T6312 IRON ASSY- PAPER 614148-086064 SCREW- #8-32 X 0.625 SEMS 402524-51 SPRING- GROUNDING TRACTOR SHAFT...
  • Page 143 QUANTITY REQUIRED PER ASSEMBLY PART NUMBER DESCRIPTION ITEM 614033-085897 PLATE- TRIM MASS, 10gm 614033-085898 PLATE- TRIM MASS, 30gm 614033-085899 PLATE- TRIM MASS, 70gm 614033-085900 PLATE- TRIM MASS, 100gm SCREW- METRIC, M5 X 18mm SOCKET CAP 614167-086213 SPRING- EXTENSION 404023-733759 401223-02 NUT- #4-40, HEX.
  • Page 144 QUANTITY REQUIRED PER ASSEMBLY PART NUMBER DESCRIPTION ITEM 404287-732807 SET SCREW- #10-32 X 1.000 404287-732758 SET SCREW- #10-32 X 1.250 400783-10 NUT- #10-32 KEPTS 401226-01 LABEL - PRINTABLE 400658-730213 ADHESIVE - LOCTITE 242 PIN - PLATEN 614040-085567 402524-730381 SCREW - #6-32 X 0.375 SEMS 400260-18 RING - RETAINING, E - TYPE SCREW - #6-32 X 1.25 PAN HEAD...
  • Page 145 PROPRIETARY NOTICE REVISIONS DATE DESCRIPTION APPROVED This document and the information contained therein are the property of TALLY. Recipient agrees not to: 1/10/04 RELEASE TO PRODUCTION (1) use such information for purposes other than those expressly authorized by TALLY; and (2) furnish such information 4/19/04 REVISED PER DCR #31205 to any other person in whole or in part without the prior express...
  • Page 146 REVISIONS SEE SHEET 1 FOR REVISIONS R1.25 SEE SHEET 1 FOR NOTES SHIPPING: 6020 So 190TH ST., KENT, WA 98032 USA SIZE CODE IDENT DWG NO. 614080 12344 SCALE: NONE FILE NAME: 4080F SHEET: 2 OF 3 16-0001E-22...
  • Page 147 REVISIONS SEE SHEET 1 FOR REVISIONS VIEW D VIEW E VIEW E SEE SHEET 1 FOR NOTES VIEW D SHIPPING: 6020 So 190TH ST., KENT, WA 98032 USA SIZE CODE IDENT DWG NO. 614080 12344 SCALE: NONE FILE NAME: 4080F SHEET: 3 OF 3 16-0001E-22...
  • Page 148 REVISIONS PROPRIETARY NOTICE This document and the information contained therein are the DATE DESCRIPTION APPROVED property of TALLY. Recipient agrees not to: 12/30/03 RELEASE TO PRODUCTION (1) use such information for purposes other than those expressly authorized by TALLY; and (2) furnish such information 7/18/04 REVISED PER DCR #31247 to any other person in whole or in part without the prior express...
  • Page 149 QUANTITY REQUIRED PER ASSEMBLY PART NUMBER DESCRIPTION ITEM RIBBON PLATFORM ASSY- W/RFD 085356 RIBBON PLATFORM ASSY- W/RFD SKIP OVER WELD 086000 & REINKING DRIVE PLATFORM ASSY- RIBBON 613870-086022 RIBBON DRIVE MOTOR 613971-085469 614134-086006 CABLE ASSY- OPTICAL SENSOR 613946-086303 ACOUSTIC FOAM 613946-086007 ACOUSTIC FOAM 613946-086008...
  • Page 150 QUANTITY REQUIRED PER ASSEMBLY PART NUMBER DESCRIPTION ITEM 402524-47 SCREW- #8-32 X 0.312 SEMS 400783-01 NUT- #4-40, HEX, KEPS 402524-02 SCREW- #4-40 X 0.375, SEMS SCREW- #4-40 X 0.187 PAN HEAD 400627-02 ADHESIVE- LOCTITE 262 400658-31 A/R A/R CABLE SUPPORT- TWIST LOCK 403637-731038 614160-086130 CBA- RIBBON MOTION...
  • Page 151 PROPRIETARY NOTICE REVISIONS 1.09 DATE DESCRIPTION APPROVED This document and the information contained therein are the property of TALLY. Recipient agrees not to: TO CENTER OF RELEASE TO PRODUCTION 11/18/03 (1) use such information for purposes other than those expressly FIRST TICK MARK authorized by TALLY;...
  • Page 152 QUANTITY REQUIRED PER ASSEMBLY PART NUMBER DESCRIPTION ITEM ELECTRONICS ASSY - STD - SER/PAR 086081 PSIO READY, T6306 ELECTRONICS ASSY - SER/PAR 086082 WITH SINGLE PSIO OPTION, T6306 ELECTRONICS ASSY - STD - SER/PAR 086085 PSIO READY, T6312 ELECTRONICS ASSY - SER/PAR 086086 WITH SINGLE PSIO OPTION, T6312 400326-04...
  • Page 153 PROPRIETARY NOTICE REVISIONS DATE DESCRIPTION APPROVED This document and the information contained therein are the property of TALLY. Recipient agrees not to: 1/5/04 RELEASE TO PRODUCTION (1) use such information for purposes other than those expressly authorized by TALLY; and (2) furnish such information 4/12/04 REVISED PER DCR #31297 to any other person in whole or in part without the prior express...
  • Page 154 REVISIONS PROPRIETARY NOTICE This document and the information contained therein are the DATE DESCRIPTION APPROVED property of TALLY. Recipient agrees not to: 10/30/03 RELEASE TO PRODUCTION (1) use such information for purposes other than those expressly authorized by TALLY; and (2) furnish such information 12/20/03 REVISED PER DCR #31125 to any other person in whole or in part without the prior express...
  • Page 159 REVISIONS PROPRIETARY NOTICE DATE DESCRIPTION APPROVED This document and the information contained therein are the property of TALLY. Recipient agrees not to: 6/3/04 RELEASE TO PRODUCTION (1) use such information for purposes other than those expressly authorized by TALLY; and (2) furnish such information to any other person in whole or in part without the prior express written permission of TALLY;...
  • Page 160 PROPRIETARY NOTICE REVISIONS This document and the information contained therein are the DATE DESCRIPTION APPROVED property of TALLY. Recipient agrees not to: (1) use such information for purposes other than those expressly 10/22/03 RELEASE TO PRODUCTION authorized by TALLY; and (2) furnish such information REVISED PER DCR #31109 to any other person in whole or in part without the prior express 12/6/03...
  • Page 162 BILL OF MATERIALS 613860 MAILING: P.0. BOX 97019 DRAWING NO. KENT, WA 98064-9718 USA REVISION 085645 SHIPPING: 8301 S. 180TH ST. ASSEMBLY NO. DESCRIPTION 6312 CONTROLLER W/ SINGLE PSIO KENT, WA 98032 USA ITEM QUANTITY TALLY P/N DESCRIPTION REFERENCE DESIGNATORS SIZE CODE COMMENTS 404068-732438 Chip Ceramic Capacitor - 22pF 50V 10%...
  • Page 163 BILL OF MATERIALS 613860 MAILING: P.0. BOX 97019 DRAWING NO. KENT, WA 98064-9718 USA REVISION 085645 SHIPPING: 8301 S. 180TH ST. ASSEMBLY NO. DESCRIPTION 6312 CONTROLLER W/ SINGLE PSIO KENT, WA 98032 USA ITEM QUANTITY TALLY P/N DESCRIPTION REFERENCE DESIGNATORS SIZE CODE COMMENTS R1, R113, R125, R126, R127, R135, R26, R30,...
  • Page 164 BILL OF MATERIALS 613860 MAILING: P.0. BOX 97019 DRAWING NO. KENT, WA 98064-9718 USA REVISION 085645 SHIPPING: 8301 S. 180TH ST. ASSEMBLY NO. DESCRIPTION 6312 CONTROLLER W/ SINGLE PSIO KENT, WA 98032 USA ITEM QUANTITY TALLY P/N DESCRIPTION REFERENCE DESIGNATORS SIZE CODE COMMENTS 404363-733523 Metal Strip Resistor - 0.10 1W 1%...
  • Page 165 BILL OF MATERIALS 613860 MAILING: P.0. BOX 97019 DRAWING NO. KENT, WA 98064-9718 USA REVISION 085645 SHIPPING: 8301 S. 180TH ST. ASSEMBLY NO. DESCRIPTION 6312 CONTROLLER W/ SINGLE PSIO KENT, WA 98032 USA ITEM QUANTITY TALLY P/N DESCRIPTION REFERENCE DESIGNATORS SIZE CODE COMMENTS 404298-732777 IC - Serial EEPROM 64K-Bit M24C64...
  • Page 166 BILL OF MATERIALS 613860 MAILING: P.0. BOX 97019 DRAWING NO. KENT, WA 98064-9718 USA REVISION 085645 SHIPPING: 8301 S. 180TH ST. ASSEMBLY NO. DESCRIPTION 6312 CONTROLLER W/ SINGLE PSIO KENT, WA 98032 USA ITEM QUANTITY TALLY P/N DESCRIPTION REFERENCE DESIGNATORS SIZE CODE COMMENTS 402242-732669 Connector - Vertical Shrouded Header 26-Pin...

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