Windsor Saber Cutter SCOX324 Operator Instructions Manual
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Windsor Saber Cutter SCOX324 Operator Instructions Manual

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WALK BEHIND SCRUBBER
MODELS:
SCOX324
10052360
AB
86036830 01/21/13
PRV NO. 980012
Read these instructions before using the machine
Operating Instructions (ENG)
IPX4

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Summary of Contents for Windsor Saber Cutter SCOX324

  • Page 1 WALK BEHIND SCRUBBER Operating Instructions (ENG) MODELS: SCOX324 10052360 IPX4 Read these instructions before using the machine 86036830 01/21/13 PRV NO. 980012...

  • Page 2: Machine Data Log/Overview

    Warranty Registration Thank you for purchasing a Windsor product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Machine Data Log/Overview......2 Traction Motor Brush Replacement ...4-10 Table of Contents..........3 Circuit Breaker ...........4-10 Brush Shrouds & Brush Skirts ....4-10 Vacuum Motors..........4-11 HOW TO USE THIS MANUAL Actuator Scrub Deck........4-12 Greasing Axles ..........4-13 How to use this Manual.........1-1 Machine Troubleshooting ....

  • Page 4: How To Use This Manual

    HOW TO USE THIS MANUAL The SAFETY section contains important information regarding hazard or unsafe practices of the This manual contains the following sections: machine. Levels of hazards are identified that could result in product or personal injury, or severe injury HOW TO USE THIS MANUAL resulting in death.

  • Page 5: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS When using an battery powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: WARNING: Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual.

  • Page 6: Hazard Intensity Level

    WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts. WARNING Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep top cover in raised position when charging.

  • Page 7: Safety Label Location

    SAFETY LABEL LOCATION NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. SAFETY DECAL 86252530 PRV NO. 81494 BATTERY CAUTION 86252520 PRV NO. 80885 CIRCUIT BREAKER DECAL 86253530 PRV NO.

  • Page 8: Technical Specifications

    TECHNICAL SPECIFICATIONS ITEM DIMENSION/CAPACITY Nominal power 1450 W Rated Voltage 24VDC Rated Amperage 60 Amps 4 X 6 Volt 250-305-335AH @ 20 hr Batteries rate Scrub Brush Motors 2 X .75 hp (0.56 kW) Vacuum Motor .75 hp (0.56 Kw) Propelling Motor .3 hp (0.22 Kw) Mass (GVW)
  • Page 9 TECHNICAL SPECIFICATIONS ITEM MEASURE Height 45 in. (114 cm) Length with scrub head 66 in. (167 cm) Width without squeegee and scrub head 24 in. (61 cm) Width of squeegee 39 in. (99 cm) Width of scrub path 32 in. (81 cm) Length Width Height...

  • Page 10: How The Machine Works

    HOW THE MACHINE WORKS The Saber Cutter is a battery powered, self- The function of the recovery system is to vacuum propelled, hard floor scrubber intended for the soiled water back into the recovery tank. The commercial use. The appliance applies a recovery system consists of the squeegee, cleaning solution onto a hard floor, scrubs the vacuum motor, float ball filter, recovery tank and...

  • Page 11: Components

    COMPONENTS 1. Control Panel 2. Front Cover 3. Recovery Tank 4. Recovery Tank Drain Hose 5. Scrub Head Shrouds 6. Solution Tank 7. Solution Tank Cover 8. Solution Tank Drain Hose 9. Solution Strainer 10. Squeegee 11. Aqua-Mizer 12. Top Cover 13.

  • Page 12: Controls

    CONTROLS CUTTER 24V 86036830 06/20/07...
  • Page 13 CONTROLS 1. Key Switch 10. Squeegee Lift Lever 2. Emergency Shut Off Switch (Optional) 11. Squeegee Pitch Adjustment Knob 3. Speed Control Knob 12. Squeegee Deflection Adjustment Knobs 4. Propel Control Lever 13. Battery Charge Level Indicator 5. Reverse Button 14.
  • Page 14 CONTROLS 7. ACTUATOR SWITCH 10. SQUEEGEE LIFT LEVER Adjusts the amount of brush pressure to the Raises and lowers the squeegee. floor by raising or lowering the scrub deck. To lower the squeegee, lift the lever from its raised position. To increase brush pressure, press the bottom of the switch.
  • Page 15 CONTROLS 13. BATTERY CHARGE LEVEL INDICATOR Indicates the charge level of the batteries. The meter display is divided into 10 vertical bars. Bar illuminated on the far right indicate full charge. Bars flashing near the left side indicate the batteries should be recharged. Further operation of the machine could damage the machine or the batteries.

  • Page 16: Machine Operation

    MACHINE OPERATION FILLING SOLUTION TANK PRE-RUN MACHINE INSPECTION FOR SAFETY: Before leaving or servicing Do a pre-run inspection to find possible problems that machine; stop on level surface, turn off machine could cause poor performance or lost time from and remove key. breakdown.

  • Page 17: Scrubbing

    MACHINE OPERATION NORMAL SCRUBBING TO BEGIN SCRUBBING Plan the scrubbing pattern in advance. The WARNING longest track is around the perimeter of the area to be cleaned. For efficient operation, the runs When operating the machine around people, pay close attention for unexpected movement. Use should be the longest possible without turning, extra caution around children.

  • Page 18: Emptying & Cleaning Tanks

    MACHINE OPERATION DOUBLE SCRUB RECOVERY TANK 1. Unhook the large drain hose from the retainer. For floors which are heavily soiled or have thick Unscrew the T-handle on plug enough to loosen accumulations of floor finish may not clean plug, then lower hose in direction of the drain. sufficiently with one pass.

  • Page 19: Maintenance

    MAINTENANCE SERVICE SCHEDULE MAINTENANCE DAILY WEEKLY MONTHLY Check batteries after charging; add water if necessary Check pad wear to prevent buildup of chemicals Check linkages and connectors for wear and damage Check hoses for wear, blockages, or damage Clean squeegee; check for adjustment; inspect for wear Check handles, switches, knobs, domes, and gaskets for damage...
  • Page 20 MAINTENANCE 1. Batteries 2. Squeegee 3. Aqua Mizer 4. Scrub Brushes 5. Float Shut-Off 6. Solution Strainer 7. Brush Motor 8. Traction Motor 9. Circuit Breakers 10. Brush Shroud & Brush Skirts 11. Vacuum Motor 12. Actuator Scrub Brush CUTTER 24V 86036830 06/20/07...

  • Page 21: Batteries

    MAINTENANCE 1. BATTERIES CAUTION The batteries provide the power to operate the When servicing machine, avoid contact with machine. The batteries require regular maintenance battery acid. to keep them operating at peak efficiency. WARNING The machine batteries will hold their charge for long Batteries emit hydrogen gas.

  • Page 22: Checking Battery Specific Gravity

    MAINTENANCE CHECKING BATTERY SPECIFIC GRAVITY TO CHARGE THE BATTERIES Use a hydrometer to check the battery specific WARNING gravity. When servicing machine, avoid contact with battery acid. CAUTION Battery Check Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging.

  • Page 23: Changing Batteries

    MAINTENANCE 5. Replace the battery caps, and leave them in CHANGING BATTERIES place while charging. Stop the machine in a clean area next to the 6. Unplug the battery connector from the machine. charger. Turn off machine. FOR SAFETY: When charging, connect the FOR SAFETY: Before leaving or servicing the charger to the batteries before connecting the machine;...

  • Page 24: Squeegee Blades

    MAINTENANCE 2. SQUEEGEE BLADES TO REMOVE SQUEEGEE ASSEMBLY The front squeegee blade allows solution to pass 1. With the squeegee in the up position, turn key through channels in the blade into the squeegee switch “OFF”. assembly while maintaining vacuum to provide lift. 2.

  • Page 25: To Adjust Squeegee Pitch

    MAINTENANCE TO ADJUST SQUEEGEE PITCH TO ADJUST AMOUNT OF REAR SQUEEGEE DEFLECTION 1. Choose a smooth, level surface. Turn “ON” the key switch. Lower the squeegee and drive 1. Choose a smooth, level surface. Lower the forward at least 2 feet (60cm.). squeegee and drive forward at least 2 feet 2.

  • Page 26: Scrub Brushes

    MAINTENANCE SCRUB BRUSHES REPLACING OR INSTALLING SCRUB BRUSHES There are four different types of brushes available to cover applications from cleaning heavily soiled floors 1. With the scrub deck up, turn “OFF” the machine. to polishing. A pad driver is also available to take advantage of the many cleaning pads on the market.

  • Page 27: Solution Strainer

    MAINTENANCE 6. SOLUTION STRAINER BRUSH MOTOR CARBON BRUSH The solution strainer is located in front of the left REPLACEMENT front wheel. The solution strainer protects the solenoid valve from debris. If there is little or no 1. Scribe alignment mark on motor barrel to motor solution flow to the ground, check the strainer for cap.

  • Page 28: Brush Motor Replacement

    MAINTENANCE 8. TRACTION MOTOR 9. CIRCUIT BREAKERS Circuit breakers interrupt the flow of power in WARNING the event of an electrical overload. When a Do not use a pressure washer to clean around the circuit breaker is tripped, reset it by pressing motors.

  • Page 29: Vacuum Motors

    4. Remove vacuum motor mounting bracket bolts, which are located under frame. 5. Remove vacuum motor and mounting bracket assembly. 6. Reverse steps to install Note: Place Vacuum Motor Carbon Brushes Replacement (Windsor) stop in End Cap groove. Carbon Brushes Important: These brushes wear quicker as the length shortens due to increased heat.

  • Page 30: 12. Actuator Scrub Deck

    MAINTENANCE 12. ACTUATOR SCRUB DECK SCRUB DECK ACTUATOR ADJUSTMENT The actuator will need to be adjusted when replaced. REMOVAL/REPLACEMENT To adjust the actuator: FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off 1. While holding actuator barrel to prevent it from machine and set parking brake (If option is spinning, apply power to the actuator such that it installed).
  • Page 31 MAINTENANCE RECOMMENDED GREASING: 1-2 strokes of Mobiltemp®78 or compatible clay-based or calcium-based grease. 4-13 CUTTER 24V 86036830 06/20/07...

  • Page 32: Machine Troubleshooting

    MACHINE TROUBLESHOOTING PROBLEM CAUSE SOLUTION Poor or no water pick-up Squeegee out of adjustment Adjust squeegee Debris caught on squeegee Remove debris Rotate or replace squeegee Worn squeegee blades blades Vacuum hose clogged Clear obstruction from hose Vacuum hose disconnected from squeegee or recovery tank Reconnect vacuum hose...
  • Page 33 MACHINE TROUBLESHOOTING PROBLEM CAUSE SOLUTION Little or no solution flow to the floor Solution tank empty Fill solution tank Solution flow turned off or Turn on or increase flow set too low setting Solution strainer plugged Clean solution strainer Solution hoses obstructed Clear obstruction from hose Solution solenoid valve obstructed or stuck...

  • Page 34: Control Handle

    CONTROL HANDLE CUTTER 24V 86036830 06/20/07...
  • Page 35 CONTROL HANDLE SERIAL NO. PART NO. PRV NO. DESCRIPTION FROM NOTES: 86238730 38307 HANDLE, LEFT 86257230 730125 SWITCH, SPST MOM NO W/LEVER SPRING, COMP .240D X 1.25 X 86254920 730153 .018 86231480 140504 BUTTON, PROPEL 86277070 70784 SCR, 4-40 X 5/8 PPHMS 86240990 41431 HOUSING, BUTTON...

  • Page 36: Cover (Front) & Tank Mount

    COVER (FRONT) & TANK MOUNT CUTTER 24V 86036830 06/20/07...
  • Page 37 COVER (FRONT) & TANK MOUNT SERIAL NO. PART NO. PRV NO. DESCRIPTION FROM NOTES: 86070150 140574 BRKT, TANK MOUNT 24V 86010670 87029 WASHER, 5/16 FLAT SS 86276780 70728 SCR, 5/16-18 X 3/4 HHCS SS 86062260 270066 COVER, FRONT, 24V ORNG 86004790 48012 KNOB, 5/16 –18 4 PRONG...

  • Page 38: Cover (Top) & Tank Mount

    COVER (TOP) & TANK MOUNT CUTTER 24V 86036830 06/20/07...
  • Page 39 COVER (TOP) & TANK MOUNT SERIAL NO. PART NO. PRV NO. DESCRIPTION FROM NOTES: 86062270 270067 COVER, TOP 24V ORNG 86271840 57285 NUT, 5/16-18 HEX NYLOCK THIN SS 86010670 87029 WASHER, 5/16 FLAT SS 86239630 41429 HINGE, COVER TO TANK 86276780 70728 SCR, 5/16-18 X 3/4 HHCS SS...

  • Page 40: Decal

    DECAL CUTTER 24V 86036830 06/20/07...
  • Page 41 86243520 500564 LABEL, ELEC. PANEL 24V DELUXE 86243530 500565 LABEL, ELEC. PANEL. LOWER 24V 86243600 500578 LABEL, SQUEEGEE LEVER 86243550 500572 LABEL, CUTTER LEFT 86243180 500479 LABEL, SOLUTION FILL 24V 86004970 50990 LABEL, WINDSOR LOGO DOMED CUTTER 24V 86036830 06/20/07...

  • Page 42: Electrical Panel

    ELECTRICAL PANEL DETAIL 'A' 12AB DETAIL 'A' CUTTER 24V 86036830 06/20/07...
  • Page 43 ELECTRICAL PANEL SERIAL NO. PART NO. PRV NO. DESCRIPTION FROM NOTES: 86276290 70626 SCR, #10 X 3/4 PPHST HI-LO BLK 86294250 WASHER, .19 ID X .5 X .09TK BLK 86007140 72130 SWITCH, SPST 2-POSITION ROCKER 86242110 48088 KNOB, .90 OD X .25 COLLET 86008900 80845 BOOT, SEAL-PUSH BUTTON 7/16-28...

  • Page 44: Lift Handle

    LIFT HANDLE 5-11 CUTTER 24V 86036830 06/20/07...

  • Page 45: Lift Handle

    LIFT HANDLE SERIAL NO. PART NO. PRV NO. DESCRIPTION FROM NOTES: 86010670 87029 WASHER, 5/16 FLAT SS 86271840 57285 NUT, 5/16-18 HEX NYLOCK THIN SS 86066860 140537 BAR, SQG LIFT SWING 86238360 36215 GRIP, 3/16 X 1.0 ORANGE 86259400 87205 WASHER, THRUST .51ID X 1OD BRO 86082390 62961...

  • Page 46: Lift Handle Linkage

    LIFT HANDLE LINKAGE 5-13 CUTTER 24V 86036830 06/20/07...
  • Page 47 LIFT HANDLE LINKAGE SERIAL NO. PART NO. PRV NO. DESCRIPTION FROM NOTES: 86276920 70755 SCR, 3/8-16 X 1 HHCS SS NP 86238430 36191 GROMMET, 1.00ID 3/16 GRIP 86276780 70728 SCR, 5/16-18 X 3/4 HHCS SS 86010670 87029 WASHER, 5/16 FLAT SS 86082270 62946 PLATE, PIVOT...

  • Page 48: Recovery Tank

    RECOVERY TANK 5-15 CUTTER 24V 86036830 01/21/13...
  • Page 49 RECOVERY TANK SERIAL NO. PART NO. PRV NO. DESCRIPTION FROM NOTES: 86273990 70067 SCR, 6-32 X 3/8 PPHMS SS 1000148587 WAS 70056 86075670 28065 DOME, 28062 DRILLED 1000148587 WAS 28062 86003990 35250 GASKET, DOME 86246080 51368 LANYARD, 18.0 W/LOOP & EYE 86270920 57049 NUT, 6-32 HEX NYLOCK SS...

  • Page 50: Scrub Brush/Pad Driver

    SCRUB BRUSH/PAD DRIVER 5-17 CUTTER 24V 86036830 06/20/07...
  • Page 51 SCRUB BRUSH/PAD DRIVER SERIAL NO. PART NO. PRV NO. DESCRIPTION FROM NOTES: 86000290 02418 PAD DRIVER, 16” SD 86000300 02419 BRUSH, 16” POLYPROPYLENE SD 86000310 02420 BRUSH, 16” NYLON SD 86000320 02421 BRUSH, 16” NYLON POLISH SD 86000330 02422 BRUSH, 16” MILD GRIT SD 86000340 02423 BRUSH, 16”...

  • Page 52: Scrub Deck Aqua-Mizer

    SCRUB DECK AQUA-MIZER 5-19 CUTTER 24V 86036830 06/20/07...
  • Page 53 SCRUB DECK AQUA-MIZER SERIAL NO. PART NO. PRV NO. DESCRIPTION FROM NOTES: 86006930 70514 SCR, 5/16-18 X 1.00 BSHCS SS 86228840 09124 BEARING, FLANGED .314 ID X .502 OD 86259420 87232 WASHER, THRUST .51 ID X 1 OD BRO 86259400 87205 WASHER, THRUST .51 ID X 1 OD BRO 86255060...

  • Page 54: Scrub Deck Motors

    SCRUB DECK MOTORS 5-21 CUTTER 24V 86036830 06/20/07...
  • Page 55 SCRUB DECK MOTORS SERIAL PART NO. PRV NO. DESCRIPTION NO. FROM NOTES: 86005320 53630 MOTOR ASM, 24VDC 200RPM GEAR 86001360 140394 BRUSH SET, CCL MOTORS SERVICE ONLY 86002830 27196 CABLE TIE, .375 X 24.7 86010790 87163 WASHER, 3/8 SPLIT LOCK PLTD 86276970 70774 SCR, 3/8-16 X 3/4 HHCS SS...

  • Page 56: Scrub Deck Skirt

    SCRUB DECK SKIRT 5-23 CUTTER 24V 86036830 06/20/07...
  • Page 57 SCRUB DECK SKIRT SERIAL PART NO. PRV NO. DESCRIPTION NO. FROM NOTES: 86290040 SCR, 5/16-18 X 3/4 BSHCS SS 86070050 140563 BRACKET, SHROUD RETAINER LEFT 86271900 57294 NUT, 10-24 HEX NYLOCK THIN SS 86010650 87018 WASHER, #10 X 9/16 OD 86062960 730136 SHROUD, SCRUBDECK 32”...

  • Page 58: Scrub Deck Lift Linkage

    SCRUB DECK LIFT LINKAGE 5-25 CUTTER 24V 86036830 06/20/07...
  • Page 59 SCRUB DECK LIFT LINKAGE SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86273780 70015 SCR, 1/4-20 X 3/4 HHCS SS NP 86070030 140561 BRACKET, ANGLE SUPPORT 86273740 70010 SCR, 1/4-20 X 1.5 HHCS SS 86010630 87013 WASHER, 1/4ID X 5/8OD SS 86271870 57290 NUT, 1/4-20 HEX NYLOCK THIN SS...

  • Page 60: Scrub Deck Lift

    SCRUB DECK LIFT 5-27 CUTTER 24V 86036830 06/20/07...
  • Page 61 SCRUB DECK LIFT SERIAL NO. PART NO. PRV NO. DESCRIPTION FROM NOTES: 86010670 87029 WASHER, 5/16 FLAT SS 86271840 57285 NUT, 5/16-18 HEX NYLOCK THIN SS 86276780 70728 SCR, 5/16-18 X 3/4 HHCS SS 86271870 57290 NUT, 1/4-20 HEX NYLOCK THIN SS 86010630 87013 WASHER, 1/4ID X 5/8OD SS...
  • Page 62 SCRUB DECK LIFT 5-29 CUTTER 24V 86036830 06/20/07...
  • Page 63 SCRUB DECK LIFT SERIAL NO. PART NO. PRV NO. DESCRIPTION FROM NOTES: 86005630 57022 NUT, 3/8-16 HEX NYLOCK THIN SS 86069770 140510 BRACKET, DECK MOUNT 86005730 57111 NUT, 3/8-16 HEX 86254910 730134 SPRING, COMP .89OD X 6.13L 86248970 81406 PIN, CLEVIS 3/8 X 2 PLATED 86008670 80606 COTTER, 3/8”...

  • Page 64: Solution

    SOLUTION HOSE FROM FILTER ASM. 5-31 CUTTER 24V 86036830 06/20/07...
  • Page 65 SOLUTION SERIAL NO. PART NO. PRV NO. DESCRIPTION FROM NOTES: 86273950 70056 SCR, 6-32 X 1/2 PPHMS SS 86234790 27827 COVER, CLP SOLUTION 86246080 51368 LANYARD, 18.0 W/ LOOP & EYE 86014810 NUT, 6-32 ACORN SS 86008270 75370 TANK, SOLUTION 24V, BLU 86240460 40089 HOSEBARB, 1/2 MPT X 1...
  • Page 66 SOLUTION 5-33 CUTTER 24V 86036830 06/20/07...
  • Page 67 SOLUTION SERIAL NO. PART NO. PRV NO. DESCRIPTION FROM NOTES: 86273750 70011 SCR, 1/4-20 X 5/8 HHCS SS NP 86233150 20042 CLAMP, 3/8 HOSE (D-SLOT) 86069790 140518 BRACKET, FILTER/SOLUTION MOUNT 86271870 57290 NUT, 1/4-20 HEX NYLOCK THIN SS 86271830 57283 NUT, 3/8 NPT PLASTIC 86264940 27051...

  • Page 68: Squeegee

    SQUEEGEE 5-35 CUTTER 24V 86036830 01/20/12...
  • Page 69 SQUEEGEE SERIAL NO. PART NO. PRV NO. DESCRIPTION FROM NOTES: 86009200 81535 KNOB, 3/8-16 4 PRONG ALUM 86010680 87030 WASHER, 3/8 X 3/4 NYLON 86007780 73576 SPRING, COMP .60D X 2.0L X .045W 86008660 80605 COTTER, 5/16” RING 86001350 140390 BUSHING, SPANNER .435 X 1.10 86271870 57290...

  • Page 70: Squeegee Lift Linkage (Lower)

    SQUEEGEE LIFT LINKAGE (LOWER) 5-37 CUTTER 24V 86036830 06/20/07...
  • Page 71 SQUEEGEE LIFT LINKAGE (LOWER) SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86008670 80606 COTTER, 3/8” RING 86069450 140455 BRACKET, SQG PIVOT LIFT 86271840 57285 NUT, 5/16-18 HEX NYLOCK THIN SS 86228840 09124 BEARING, FLANGED .314 ID X .502 OD 86259410 87206 WASHER, THRUST .51 ID X 1 OD X .063...

  • Page 72: Vacuum

    VACUUM 5-39 CUTTER 24V 86036830 06/20/07...
  • Page 73 VAC MOTOR ASM, 24VDC 3 STAGE 86230810 140551 BRUSH SET, 24V 3ST VAC AMETEK SERVICE ONLY 86135310 140686 BRUSH SET, 24V/36V VAC WINDSOR SERVICE ONLY 86010630 87013 WASHER, 1/4 ID X 5/8 OD SS 86273810 70018 SCR, 1/4-20 X 1 HHCS SS...

  • Page 74: Wheels & Frame

    WHEELS AND FRAME 5-41 CUTTER 24V 86036830 06/29/11...
  • Page 75 WHEELS AND FRAME SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86271840 57285 NUT, 5/16-18 HEX NYLOCK THIN SS 86230330 14369 BRACKET, TRANSAXLE MOUNT 86271860 57289 NUT, 5/16-24 HEX NYLOCK SS 86011050 89212 WHEEL ASM, 10” FMFL BLK KNOBBY 86137420 830748 WHEEL ASM, 10”...

  • Page 76: Wiring-Battery

    WIRING- BATTERY 5-43 CUTTER 24V 86036830 02/10/09...
  • Page 77 WIRING-BATTERY SERIAL NO. PART NO. PRV NO. QTY DESCRIPTION FROM NOTES: 86010120 82803 CONN, 175 DCA RED W/O TERMS 86271870 57290 NUT, 1/4-20 HEX NYLOCK THIN SS 86271910 57295 NUT, 5/16-18 FLEXLOCK 86008920 80889 BOOT, RUBBER TERM. ISOLATOR 86009000 81131 WIRE, 4 X 9.5 BK 5/16 RING X 5/16 RING 86010850 880352...

  • Page 78: Wiring-Control Panel

    WIRING-CONTROL PANEL DIAGRAM B DIAGRAM A 51 RED 30 RED 49 BLK 56 RED 18 BLU 48 BLK 47 RED 52 RED 41 BLU 29 YLW 50 BLK 43 BLK 63 BLK 62 RED 63 BLK 26 RED 61 BLK 33 RED 2/25 BLK 28 WHT...
  • Page 79 WIRING-CONTROL PANEL SERIAL NO. PART NO. PRV NO. DESCRIPTION FROM NOTES: 86238990 41442 HARNESS, PANEL, DELUXE 86261210 29204 DIODE ASM, 76008 X 76008 86003410 29215 DIODE ASM, 76075 X 76075 86267340 880269 WIRE, 22” RED/18 76040 X 76075 86269300 88868 WIRE, 16”...

  • Page 80: Wiring-Main Harness

    WIRING-MAIN HARNESS 74 RED RIGHT BRUSH MOTOR 75 BLK 76 RED LEFT BRUSH MOTOR 77 BLK 72 RED MOTOR 73 BLK 5 BRN DIAGRAM A 6 BLK ACTUATOR 75 BLK 78 RED 79 BLK 76 RED 69 RED 77 BLK 74 RED 68 GRN/YLW SOLENOID...
  • Page 81 WIRING-MAIN HARNESS SERIAL NO. PART NO. PRV NO. DESCRIPTION FROM NOTES: 86238980 41441 HARNESS, MAIN 5-48 CUTTER 24V 86036830 06/20/07...

  • Page 82: Wiring-Schematic

    WIRING-SCHEMATIC INDICATES OPTIONAL ACCESSORY 5-49 CUTTER 24V 86036830 06/20/07...
  • Page 83 THIS PAGE LEFT BLANK INTENTIONALLY 5-50 CUTTER 24V 86036830 06/20/07...

  • Page 84: Brake-Option

    BRAKE-OPTION 11 12 5-51 CUTTER 24V 86036830 06/20/07...
  • Page 85 BRAKE-OPTION SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86248370 66381 PAD, BRAKE 86006220 66192 PIN, ROLL 1/4 X 1.25L 86252070 67486 ROD, BRAKE 24V 86231330 14664 BUSH, BRZ FLG .63 X .75 X 1.0 86255060 73426 SPRING, EXT .43D X 2.50 L X .047 W 86070070 140565 BRKT, LOWER BRAKE MOUNT 24V...

  • Page 86: Emergency Stop-Option

    EMERGENCY STOP-OPTION 5-53 CUTTER 24V 86036830 06/20/07...
  • Page 87 EMERGENCY STOP-OPTION SERIAL NO. PART NO. PRV NO. DESCRIPTION FROM NOTES: 86007180 72160 SWITCH, EMERGENCY STOP 86269300 88868 WIRE, 16” RED/18 STRIP X STRIP NOT SHOWN 5-54 CUTTER 24V 86036830 06/20/07...

  • Page 88: Accessory Pump-Option

    ACCESSORY PUMP-OPTION SOLUTION RECOVERY BRACKET TO COUPLING TO FILTER (EXISTING HOSE) 5-55 CUTTER 24V 86036830 06/20/07...
  • Page 89 ACCESSORY PUMP-OPTION SERIAL NO. PART NO. PRV NO. DESCRIPTION FROM NOTES: 86010670 87029 WASHER, 5/16 FLAT SS 86276780 70728 SCR, 5/16-18 X 3/4 HHCS SS 86233150 20042 CLAMP, 3/8 HOSE (D-SLOT) 86070140 140573 BRKT, FILTER/SOLENOID MOUNT 86240410 40078 HOSEBARB, 1/2 TEE 86282200 39617 HOSE 3/8 ID WIRE BOUND X 40”...

  • Page 90: Suggested Spare Parts

    BREAKER, 30A 50VDC CIRCUIT 86001910 14717 BREAKER, 3A 86002000 140551 BRUSH SET, 24V 3ST VAC AMETEK 86230810 140686 BRUSH SET, 24V/36V VAC WINDSOR 86135310 67393 RELAY, 24VDC 100A 86006420 72130 SWITCH, SPST 2-POSITION ROCKER 86007140 81535 KNOB, 3/8-16 4 PRONG ALUM...

  • Page 91: Notes

    NOTES 5-58 CUTTER 24V 86036830 06/20/07...
  • Page 92 5-59 CUTTER 24V 86036830 06/20/07...

This manual is also suitable for:

10052360

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