Stanley 54ZS Owner's Manual
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Stanley 54ZS Owner's Manual

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Owner's Manual
This manual contains important safety instructions for the gasoline engine powered
lawnmower models: 54ZS, 62ZS
READ SAFETY WARNINGS AND OPERATING INSTRUCTIONS CAREFULLY.
SAVE THIS MANUAL.
Need Help?
Parts, Service
and Technical Assistance call:
1-919-550-3259
www.gxioutdoorpower.com
When
you call the help-line
you will need to have the following
information:
Date of Purchase:
Location of Purchase:
Serial # - Mower:
Serial # - Engine:
Serial # - Hydro Trans (L)
Serial # - Hydro Trans (R)

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Summary of Contents for Stanley 54ZS

  • Page 1 Owner's Manual This manual contains important safety instructions for the gasoline engine powered lawnmower models: 54ZS, 62ZS READ SAFETY WARNINGS AND OPERATING INSTRUCTIONS CAREFULLY. SAVE THIS MANUAL. Need Help? Parts, Service and Technical Assistance call: 1-919-550-3259 www.gxioutdoorpower.com When you call the help-line...
  • Page 2 No part of this publication can be reproduced or distributed without prior written permission of GXi Outdoor Power, LLC Clayton, NO 27520 USA. is a registered trademark of The Stanley Works or its affiliates and is used under license by GXi Outdoor Power, LLC...
  • Page 3 Check out our other great products by visiting our web site at www.gxioutdoorpower.com 36-inch & 54-inch Walk 48-inch, 54-inch & Behind Mower 62-inch Zero-Turn Mower 36-inch & 45-inch Snow 36-inch Brush Mower Blower Chipper/Shredder with 2-Way Feed lO0-inch Tow Behind Mower...

  • Page 4: Table Of Contents

    Limited Warranty and Service ................29 About the STANLEYMower Manual Congratulations on the purchase of your new STANLEY commercial mower. We at GXi Outdoor Power are confident that this mower will provide excellent performance, outstanding quality, and great durability when operated and maintained as directed in this manual.

  • Page 5: Safety Information And Warnings

    Potential misfortunate incidents can be prevented by the owner/user. WARNING WARNING! Do not use your STANLEY lawn mower to carry passengers. Keep bystanders, helpers, pets and Mower Inspection children at a safe distance from the machine while it is For your safety, inspect the lawn mower before each in operation.

  • Page 6: Preparation Safety Precautions

    Preparation Safety Precautions 54ZS, 6 2ZS Preparation--Safety Precautions Evaluate the terrain to determine what Be sure to inspect mower before each use. accessories and attachments are needed to Always use roll bar when possible and never properly and safely perform the job. 0nly use...

  • Page 7: Operation Safety Precautions

    Operation Safety Precautions 54ZS, 6 2ZS Equipment Operation--Safety Precautions 12. Do not operate the mower with the grass chute Do not operate the engine in a confined space deflector in the raised position. Serious injury where dangerous carbon monoxide fumes can could occur.

  • Page 8: Operation Safety Precautions

    ;ER: Do not bypass, modify, alter or Before setting up your STANLEY mower, disconnect the safety system. Make sure that disconnect the spark plug wires from the the safety interlock system is fully operational spark plugs and ground them against the each time before mowing.

  • Page 9: Slope Diagram

    54ZS, 6 2ZS The maximum slope angle you can safely operate your mower on is 15 degrees. Do not exceed 15 degrees with your mower. Line up the side of this page with a vertical object to gauge the angle of the slope.

  • Page 10: Safety Decals

    The labels shown below are located on your mower to warn you of potential hazards and provide you with important safety information. If these decals become difficult to read or are missing from the mower, please contact 6Xi Parts & Service, LLC at 1-919-550-3259 or www.gxioutdoorpower.com for a replacement. Rev:JUN2011 STANLEY Finish Mower...

  • Page 11: Product Specifications

    Product Specifications 54zs, 62zs Models Feature 54ZS 62ZS Product Type Commercial, 0-turn Commercial, 0-turn Cutting Width 54-inch 62-inch Engine See engine manufacturer's manual See engine manufacturer's manual Engine Start Electric Electric Transmission Type Dual hydrostatic Dual hydrostatic Transmission Mfg Peerless...

  • Page 12: Control Panel And Lawn Mower Components

    54zs, 62zs Throughout this manual, instructions are given on the operation of your STANLEY mower. We recommend that while going through this manual, you have your mower available for quick and easy access in order to orient yourself with the controls, maintenance and orientation of different parts.

  • Page 13: Missing Parts Requestform

    Date of purchase Phone Model#: Email Serial#: Comments: IMPORTANT:Please include your receipt. Without a receipt, your order will be delayed. You may also email us at: customerservice@gxioutdoorpower.com Fax: 1-919-550-3277 If emailing, please scan in your proof of purchase. Rev:JUN2011 STANLEY Finish Mower...

  • Page 14: Operating Instructions

    Turn the key clockwise to the START position and allow it to return to the ON position when the engine starts. When the engine starts to run and the key returns to the ON position, push CHOKE off. Rev:JUN2011 STANLEY Finish Mower...

  • Page 15: Operating The Mower

    To stop the forward motion of the mower, move When the handles are in the middle position they both the handles to the center/neutral position. can be pushed away from each other to lock the mower in the neutral. Rev:JUN2011 STANLEY Finish Mower...

  • Page 16: Changing The Height Of Cut

    SLOWLY push the blade control lever forward to the ON position. Begin mowing as described on the previous page, always using safe/ comfortable speeds. To stop the blades, pull the blade control lever backto the OFF position. Rev:JUN2011 STANLEY Finish Mower...

  • Page 17: Disengaging Hydrostatic Drive Units 1

    Turn off the engine. Slowly tighten the bolts without moving the plate. With the bolts tightened, move to a safe operator position and start the engine. Ifthe creep has returned, repeatthe process. Multiple iterations may be required. Rev:JUN2011 STANLEY Finish Mower...

  • Page 18: General Maintenance

    CAUTION! Before making any adjustments and/or servicing to your STANLEY mower, make sure the mower is on a level routine inspection procedures, and simple surface, with the ignition switch off, the key removed, the brake maintenance procedures using basic hand tools.

  • Page 19: Maintenance Schedule

    Check Fuel Line Grease Fittings Refer to page 19 Check for proper Hardware tightness Remove debris from Mower Main Frame under belt cover Check Operations Safety Interlock System and Switches Check Air Pressure Tires Spindle/Blade Brakes Rev:JUN2011 STANLEY Finish Mower...

  • Page 20: Service Adjustments

    62ZS 31HP FX850V Kawasaki V-Twin Engine Air Filter Location Fuel Fill Location Battery Valve Location Fuel Filter Location 54ZS 16HP GXV530 Honda V-Twin Engine Fuel Fill Location Battery Fuel Valve Location Air Filter Location Filter Location Rev:JUN2011 STANLEY Finish Mower...
  • Page 21 54ZS, 62ZS Deck Belt Tension DANGER It is recommended to check and adjust if necessary the deck belt tension after the initial 5 hours of use on the hour meter. The new belt will seat into pulley grooves and may need adjusting.
  • Page 22 54ZS, 62ZS Deck Belt Tension DANGER It is recommended to check and adjust if necessary the deck belt tension after the initial 5 hours of use on the hour meter. The new belt will seat into pulley grooves and may need adjusting.
  • Page 23 Figure 1 Verifying Deck Belt Retainers Figure 1 : The 54ZS has 6 main deck retainers. • 4 "J" shaped retainers (1, 2, 3, 4) • 2 idle pulley retainers (5, 6) •...
  • Page 24 54ZS, 62ZS Deck Belt DANGER Follow ALL safety precautions mentioned in this manual when doing any maintenance on your mower. The clearances for the retainers are listed below, and measured with the blades engaged and engine OFF. Verifying Deck Belt Retainers...

  • Page 25: Spindle Break Inspection And Replacement

    54ZS, 6 2ZS Spindle Brake Inspection and Replacement Disengage the blade handle and inspect the brake contact surface. All of the brake pad contacting material should be contacting the bottom of the pulley. Note: Springs may vary from those pictured based on the particular application.

  • Page 26: Engine-To-Hydrostatic Drives Belt Adjustment

    • Do not over-tighten. This could cause damage to the hydraulic drive systems. • The hydro input belt is an 8PK 1690 Rear of multi ribbed v belt. Hydro input belt diagram Rev:JUN2011 STANLEY Finish Mower...

  • Page 27: Hydro System Adjustment

    54ZS, 6 2ZS Hydro System Adjustment The hydrostatic drives are coupled to the output drives with a multi-v belt. Occasional re-tensioning of the belt may be necessary. If performance decreases or hydro control handles are activated and the wheels do not turn, inspect the multi-v belt.

  • Page 28: Safety System Adjustment

    Move the blade control lever to OFF. Loosen screws (A) until safety switch (B) moves freely. Slide safety switch (B) firmly against blade bell crank (C). Tighten screws (A) and check that safety switch (B) does not move. Rev:JUN2011 STANLEY Finish Mower...

  • Page 29: Lubrication Points

    Lubrication Points 54zs, 62zs To ensure proper lubrication of moving parts, GXi recommends that you lubricate the following components with a high- quality, EP2 high-temperature-based grease or equivalent. Should the conditions of operation be more severe than normal, the lubrication interval may need to be shortened. GTR/0PE grease is the recommended lubricant.

  • Page 30: Storage Instructions

    Storage Instructions 54zs, 62zs Short Term Storage • Carefully release pressure from components with stored energy. • Let engine cool before storing and do not store near flame, high heat, and possible ignitions from • Store mower only on the ground.

  • Page 31: Troubleshooting

    Troubleshooting 54zs, 62zs Problem Possible Causes Solution Enginewill not start Key in the OFF position Turn keyto ON position Insufficient fuel in the tank Add gasoline Air bubble in the fuel line Prime engine or shake bubble out Turn valve ON...

  • Page 32: Troubleshooting

    Troubleshooting 54zs, 62zs Problem Possible Causes Solution Mower will not move Brake ON Release brake on control panel forward or reverse Bypass levers pulled out Ensure bypass pins are retracted Cannot move mower Bypass not engaged Pull left and right bypass pins and set them in slots when the engine is off in the chassis (p.

  • Page 33: Limited Warranty And Service

    GXi disclaims any responsibility for lossoftime or use of the product, transportation,commercialloss,or any otherincidentalor consequentialdamage. Any impliedwarranties are limitedto the duration ofthis written limitedwarranty. THISWARRANTYIS VOID IF THE MANUFACTURINGDATEAND THE SERIALNUMBER ON THE EQUIPMENTHAS BEENREMOVED ORTHE EQUIPMENTHAS BEENMODIFIED. Rev:JUN2011 STANLEY Finish Mower...

This manual is also suitable for:

62zs

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