Domestic Water Supply Piping - RBI FUTERA II Series Installation And Operation Instructions Manual

Futera ii series finned copper tube gas boilers (fb) & water heaters (fw)
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FUTERA II INSTALLATION AND OPERATION INSTRUCTIONS

DOMESTIC WATER SUPPLY PIPING

CAUTION: Proper controls must be used to prevent
water supplied for domestic use from exceeding 130˚F,
54˚C or a scald injury will occur! When higher water
temperatures are required for appliances such as a
dishwasher, a mixing valve or some other tempering
means must be installed. Households with small
children may require water temperatures less than
120˚F, 49˚C. Local codes must be complied with!
General Piping Requirements
Ensure that the water heater is equipped with bronze
headers. Piping and components connected to the water
heater must be suitable for use with potable water. The
water heater must not be connected to any heating system
piping or components previously used with a non-potable
water heating appliance. No toxic chemicals, such as those
used for boiler treatment, are to be introduced into the
potable water used for space heating. If a hot water storage
tank is used in the system it must be equipped with a
temperature and pressure relief valve that complies with
ANSI Z21.22 or CAN-4.4 and CAN-4.6.
NOTE: The storage tank must be located as close to
the water heater as possible to prevent excessive head
loss which will reduce fl ow.
Water Chemistry
The required temperature rise across the water heater
is based on water having a hardness between 8 and 18
grains per gallon with a level of dissolved solids not
exceeding 350 ppm. Water having a hardness less than 8
grains can cause excessive corrosion of the heat
exchanger. Water that has a hardness greater than 18
grains per gallon and/or a level of dissolved solids
exceeding 350 ppm will require a recalculation of the pump
size and temperature rise.
A cupro-nickel heat exchanger may also be required. The
manufacturer should be consulted when these water
conditions are encountered. See Table 5A.
CAUTION: The maximum allowable fl ow rate through a
Futera II water heater is 97 GPM, 6.1 L/s on 500 through
1000 models and 136 GPM, 8.6 L/s for 1250 through 1950
models. The Cupro-Nickel heat exchanger allows for
108 GPM, 6.8 L/s on 500 through 1000 models and
151 GPM, 9.5 L/s on 1250 through 1950 models. See Table
5B.
RBI water heaters are designed to run scale free. Due to
the extreme variables of water conditions world wide it is
necessary to consider pH values and water hardness in
relationship to scaling. It is crucial to consider these two
variables when making heat exchanger and pump
selection. If local water conditions are extreme, follow the
guidelines in the Heat Exchanger Selection Table (Table
5A) and the Pumping Performance Table (Table 5B). Scale
free operation can be achieved by using water with a
hardness between 8 and 18 and by maintaining the pH
between 5 and 9. Follow the conditions listed under
NORMAL in the table. In some areas of the country
additional precautions must be observed due to unusual
characteristics of the local water supply. Call the nearest
RBI representative for details.
To properly size the pump a grain hardness and pH test
must be taken at the installation site before order is placed.
Proper pump sizing will improve heater performance and
help ensure heater longevity.
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